Demtech Pro-X 600-0100 Instruction Manual

Demtech Pro-X 600-0100 Instruction Manual

Demtech pro-x 600-0100 high output extrusion welder

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Model: Pro-X™
High Output Extrusion Welder
Instruction Manual
Model 600-0100
Scope of Manual:
This manual contains procedures for general unpacking, installation,
setup and operation of your DEMTECH Services, Inc. Extrusion Welder.
DEMTECH Services, Inc.

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Summary of Contents for Demtech Pro-X 600-0100

  • Page 1: Introduction

    Model: Pro-X™ High Output Extrusion Welder Instruction Manual Model 600-0100 Scope of Manual: This manual contains procedures for general unpacking, installation, setup and operation of your DEMTECH Services, Inc. Extrusion Welder. DEMTECH Services, Inc.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction General Safety Information (Safety) Intended use Maintenance Advice Unpacking and Power Connection (Start-up) Unpacking Electrical Plug Connection Power Requirements Generator Recommendation Extension Cords Accessories Operating Procedure (Operation) Power-up Setting/Adjusting Operating Temperatures Recommended Temperature Settings Setting Barrel (molten rod) Temperature Setting Pre-heat Air Temperature Feeding Rod Shutdown...
  • Page 3: General Safety Information (Safety)

    SAFETY GENERAL SAFETY INFORMATION The Pro-X is a high voltage piece of equipment. Always disconnect the power source before performing service and maintenance to the unit. Never pull or carry welder by the power cord or electrical connection. Always keep slack in extension cord while in operation to avoid damage to the power connection.
  • Page 4: Unpacking And Power Connection (Start-Up)

    START-UP UNPACKING AND POWER CONNECTION 1. UNPACKING The Pro-X extrusion welder is delivered to you in a sturdy, reusable shipping/storage case. The custom foam insert protects the unit from damage during shipping and should be left in the case at all times. When the unit is out of the case, make sure the lid is closed to avoid dirt, dust, and rain from getting inside.
  • Page 5: Generator Recommendation

    Not Recommended 6. ACCESSORIES The Pro-X has been designed for “user friendly” operation. However, Demtech strives to make your life easier by inventing accessories and attachments to our welders that make operation even friendlier. For example, the SP-100 Spool holder attachment is available to help manage welding rod while welding.
  • Page 6: Operating Procedure (Operation)

    For example, ambient temperature, sheet temperature, sheet thickness, wind conditions, etc. will vary. As it is difficult to create a chart that covers all conditions, we recommend contacting Demtech with information on the above conditions. We will be happy to recommend appropriate settings.
  • Page 7: Setting Barrel (Molten Rod) Temperature

    2. SETTING BARREL (MOLTEN ROD) TEMPERATURE To display current barrel temperature set point, press and hold blue “set” button located on the bottom temperature controller. To adjust set point, press up or down arrow buttons while holding down “set” button. 3.
  • Page 8: Shutdown

    At this point you can simply un-plug the Pro-X extrusion welder, allow to cool for 5 minutes, and place in shipping/storage case. FOR ALL ADDITIONAL INFORMATION OR IF YOU HAVE ANY QUESTIONS, PLEASE CONTACT US AT: Demtech Services, Inc 6414 Capitol Avenue Diamond Springs, CA, USA 95619 (888) 324-WELD (9353)
  • Page 9 DEMTECH Services, Inc., there will be no charge for service related shipping of parts and/or equipment or for authorized travel of a service representative to the equipment location. After 90 days, all costs incurred for shipping the equipment or parts thereof or for travel are the responsibility of the buyer.
  • Page 10 2 ea. Teflon Welding Shoes included. Custom models available upon request. Call for details. DEMTECH Services, Inc. • P.O. Box 2165, Placerville, CA 95667 • 6414 Capitol Ave., Diamond Springs, CA 95619 www.demtech.com • (888) 324-WELD (9353) • (530) 621-3200 • Fax: (530) 621-0150 • demodave@demtech.com...
  • Page 11: Technical Specifications

    4320W, 18.5 Amps @ 230VAC Packaging Sturdy molded case w/foam insert DEMTECH Services, Inc. • P.O. Box 2165, Placerville, CA 95667 • 6414 Capitol Ave., Diamond Springs, CA 95619 www.demtech.net • (888) 324-WELD (9353) • (530) 621-3200 • Fax: (530) 621-0150 • demodave@demtech.net...
  • Page 16 Parts List Pro‐X Model 600‐0100/A Reference # Order # Description 600‐21EX/A Thermocouple, Air, X2 w/ Plug 600‐38 Tube Assembly, Pre‐Heat 600‐13 Pre‐Heat Nozzle 600‐50 Snap Ring, Thrust & Drive Shaft 600‐D20 Bearings, Thrust 600‐01A Screw, Extrusion, Mixing Plug Style 600‐31 Clamp, Barrel 600‐02 Barrel Only 600‐20 Nozzel 600‐TS‐M Mount Block, Teflon Shoe 600‐TS‐60 Teflon Shoe Only, 40‐80mil 600‐23EX/A Thermocouple Barrel, X2 w/ Plug 600‐03X/A Heat Band ASSY 600‐22.0 Lockdown Knob, Standle 600‐27 Standle 600‐34EX Plug, X2 Pre‐Heater 600‐36 Bracket, Leister Pre‐Heat 600‐PreHeat/A Pre‐Heater Assembly, Forsthoff Grand‐L, w/ Plug 600‐PreHeat/ERON/A Pre‐Heater Assembly, Eron complete w/ Plug...
  • Page 17 600‐D01EX Bearing Plate 600‐D26 Vent Disc Non Stock Screw, Bearing Plate, Vent Disc 600‐D02EX/A Armature Complete w/ Fan & Bearing 600‐D23 Seat, Rear Arm Bearing 600‐D22 Field Coil 600‐D06 "D" Handle Kit 600‐D07 Trigger Switch Non Stock Screw, Trigger Switch, Drill Motor Non Stock Screw, Brush, Drill Motor 600‐D03 Brush, Holder 600‐D04 Brush Insulator 600‐D05 Carbon Brush, (Sold as Pairs) Non Stock Screw, "D" Handle, Drill Motor 600‐44 Plug, Standle 600‐D08 Motor Housing 600‐D02/S Seal,  Armature 600‐D25 Bearing, Gear Box Non Stock Oil Plug, Gear Box Non Stock Washer, Oil Plug 600‐D30/S Seal, Drill Output Shaft...
  • Page 18 600-PREHEAT/Eron/A Pre-Heater, Eron Style, DemTech Part No.
  • Page 19 Spare Parts List ErOn/DemTech Reference # Part # Qty. Description A‐6600601 Air Filter A‐6600602 Handle A‐6600603 Countersunk Screw, 3(30)x80mm A‐6600604 Company Logo A‐6100444 Cord Guard, 9.6x75mm A‐6100267 PT Fillister Head Screw M4x6 A‐6100268 Strain Relief A‐6100436 Slotted Pan Head Screw M4x6 A‐6100435 Torsional Protection Washer A‐6100265 Mains Terminal M4 A‐6106186 Rocker Switch A‐6101242 Terminal Block A‐6101243 Thread Forming Fillister Head Screw M4x8 A‐6600606 Motor 230V SL A‐6600607 Carbon Brush A‐6600612 Rubber Ring A‐6101251 Steel Hub A‐6100284 Countersunk Screw M4x12...

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