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Smithco Sand Star CVT Parts & Service

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Parts & Service
Sand Star CVT
Mechanical
41-000-A
SN 41001
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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  • Page 1 Parts & Service Sand Star CVT Mechanical 41-000-A SN 41001 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ������������������������������������������������������������������������������������������������������������������������������ 1-3 Introduction �������������������������������������������������������������������������������������������������������������������������������� 1 Safe Practices ��������������������������������������������������������������������������������������������������������������������������� 2 Specifications ��������������������������������������������������������������������������������������������������������������������������� 3 Service �������������������������������������������������������������������������������������������������������������������������������������� 4-8 Maintenance ��������������������������������������������������������������������������������������������������������������������������� 4-6 Service Chart ����������������������������������������������������������������������������������������������������������������������������� 5 Adjustments ���������������������������������������������������������������������������������������������������������������������������� 7-8 Storage �������������������������������������������������������������������������������������������������������������������������������������� 8 Diagrams ������������������������������������������������������������������������������������������������������������������������������ 10-11 Wiring Diagram ������������������������������������������������������������������������������������������������������������������������ 10 Parts �������������������������������������������������������������������������������������������������������������������������������������� 12-29 Main Frame ������������������������������������������������������������������������������������������������������������������������...

  • Page 3: Introduction

    All Smithco machines have a Serial Number and Model Number� Both numbers are needed when ordering parts� Serial number tag is located on left rear ROPs mount post� Refer to engine manual for placement of engine serial number�...

  • Page 4: Safe Practices

    19� Stop engine before making repairs/adjustments or checking/adding oil to the crankcase� 20� Use parts and materials supplied by Smithco only� Do not modify any function or part� These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots.

  • Page 5: Specifications

    Minimum of 87 octane Alternator 10 Amp WHEELS & TIRE Front: 20 X 10 - 10 Turf Tires 5 psi (�34 bar) Smithco # 52-120 Rear: 25 X 10 - 12 Turf Tires 5 psi (�34 bar) Smithco # 45-617 SPEED Forward Speed 0 to 12 m�p�h�...

  • Page 6: Maintenance

    MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition� Use all procedures and parts prescribed by the manufacturer's� Read the engine manual� LUBRICATION Use No� 2 General purpose Lithium Base Grease and lubricate every 100 hours� The Sand Star has seven grease fittings.
  • Page 7 MAINTENANCE ENGINE Change and add oil according to temperature chart below. Do not overfill. Use a high quality detergent oil classified "For Service SF, SG, SH, SJ or higher" SAE 30 oil. Use no special additives with recommended oils� Do not mix oil with gasoline� SAE VISCOSITY GRADES Starting Temperature Range Anticipated Before Next Oil Change Outdoor temperatures determine the correct oil viscosity for the engine�...
  • Page 8 MAINTENANCE WHEEL MOUNTING PROCEDURE 1. Turn machine off and remove key. 2� Block one of the other wheels� 3� Loosen nuts slightly on wheel to be removed� 4. Jack up machine being careful not to damage underside of machine. 5� Remove nuts� Remove wheel� 5�...

  • Page 9: Adjustments

    ADJUSTMENTS TO ADJUST GAS PEDAL THROTTLE CABLE 1. Jack up unit so that all drive wheel are off the ground� (Use jack stands) 2� Start the engine, make certain that the gas pedal is in the idle position(1200 ± 100RPM)� 3�...

  • Page 10: Storage

    ADJUSTMENTS PARK BRAKE The park brake is located on the right hand side of the machine and operates both rear wheels� Push forward to engage and Pull lever back to disengage� To adjust park brake, turn the knob on the end of the handle� DISENGAGED ENGAGED STORAGE...
  • Page 11 NOTES...
  • Page 12 WIRING DRAWING Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
  • Page 13 WIRING PARTS LIST REF # PART # DESCRIPTION QUANTITY 14-272 Seat Switch 50-359 Warning Indicator Lights 41-082 10hp Briggs & Stratton 48-147 Negative Black Battery Cable 50-323 Positive Red Battery Cable 45-416 Red Battery Boot Neutral Switch on Transaxle 8975 Circuit Breaker, 30AMP 8977 Breaker Boot...

  • Page 14: Main Frame

    MAIN FRAME DRAWING...
  • Page 15 MAIN PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-617 Tire & Wheel 45-617-01 Tire, 25 - 10�00 x 12 45-617-02 Wheel 41-071 Rear Lift 41-081 RH Rear Fender (fiberglass) 41-094 LH Rear Fender (fiberglass) 41-082 Engine, Briggs & Stratton 10HP 14-293 Low Back Seat Assembly 8-532 Crate...
  • Page 16 DASH PANEL DRAWING...

  • Page 17: Dash Panel

    DASH PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 41-050 Bumper HB-38-16-200 Hex Bolt, 3/8 -16 x 2 HW-38 Flat Washer, 3/8 HNTL-38-16 Lock Nut, 3/8 -16 13-208 Bumper Brace HB-38-16-300 Hex Bolt, 3/8 -16 x 3 HW-38 Flat Washer, 3/8 HNTL-38-16 Lock Nut, 3/8 -16 HSTP-14-20-075...
  • Page 18 FRONT FORK DRAWING...

  • Page 19: Front Fork

    FRONT FORK PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-129 Center Cap 20-057 Steering Wheel HBFL-38-16-075 Flange Whiz-loc Bolt, 3/8 -16 x 3/4 HNFL-38-16 Flange Whiz-loc Nut, 3/8 - 16 40-009 Flange Block Bearing 41-078 Bearing Spacer Plate HRP-14-150 Roll Pin, 1/4 x 11/2 41-075 Steering Shaft HWK-316-075...
  • Page 20 SEAT PANEL DRAWING...

  • Page 21: Seat Panel

    SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-293 Low Back Seat Assembly HNFL-516-18 Flange Whiz-loc Nut, 5/16 -18 14-292 Seat Switch (included with seat) 41-041 Seat Riser HB-516-18-075 Hex Bolt, 5/16 -18 x 3/4 HNFL-516-18 Flange Whiz-loc Nut, 5/16 -18 41-064 Seat Panel 26-034...
  • Page 22 FOOT PEDAL LINKAGE DRAWING...
  • Page 23 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-046 Extension Spring 21-161 Wire Block 41-045 Throttle Cable Mount 17-155 Retainer 17-151 Cable 17-152 Conduit 41-035 RH Floorboard HSTP-516-18-100 Truss Head Screw, 5/16 -18 x 1 HW-316 Flat Washer, 5/16 HNTL-516-18 Lock Nut, 5/16 -18 HSTP-14-20-075...
  • Page 24 FOOT PEDAL LINKAGE DRAWING...
  • Page 25 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 41-052 Shift Relay Link 18-441 Ball Joint HWL-516 Lock Washer, 5/16 HN-516-24 Hex Nut, 5/16 -24 41-068 Long Shift Link 41-076 Pedal Link HP-18-100 Cotter Pin, 1/8 x 1 41-029 Forward Pedal 76-128 Flange Bushing 45-022...
  • Page 26 BRAKE LINKAGE DRAWING...

  • Page 27: Brake Linkage

    BRAKE LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-441 Ball Joint HN-516-24 Hex Nut, 5/16 -24 HWL-516 Lock Washer, 5/16 41-088 Brake Rod 41-057 Right Hand Brake Relay 76-128 Flange Bushing 41-061 Brake Link HCP-316-100 Clevis Pin, 3/16 x 1 41-056 Park Brake Lever 76-128...
  • Page 28 REAR AXLE & ENGINE DRAWING Torque To 120 ft/lbs(156Nm)
  • Page 29 REAR AXLE & ENGINE PARTS LIST REF# PART# DESCRIPTION QUANTITY 41-046 Front Fender Mount 41-025 Main Frame 41-080 Transaxle 45-617 Tire & Wheel 45-617-01 Tire, 25 - 10�00 x 12 45-617-02 Wheel HNL-12-20 Lug Nut, 1/2 - 20 HB-516-18-100 Hex Bolt, 5/16 -18 x 1 HW-516 Flat Washer, 5/16 HNTL-516-18...
  • Page 30 REAR & CENTER LIFT DRAWING...
  • Page 31 REAR & CENTER LIFT PARTS LIST REF # PART # DESCRIPTION QUANTITY 41-071 Rear Lift HB-716-14-100 Hex Bolt, 7/16 - 14 x 1 HW-716 Flat Washer, 7/16 HBCL-516-18-075 Carriage Bolts, 5/16 -18 x 3/4 HNFL-516-18 Flange Whiz-loc Nuts, 5/16 -18 13-391 Flange Bearing 45-631...

  • Page 32: 13-644 Aluminum Plow

    13-644 ALUMINUM PLOW...
  • Page 33 13-644 SAND PLOW REF# PART# DESCRIPTION QUANTITY Front Bumper 13-208 Bumper Brace 13-642 Lift Handle HB-12-13-200 Hex Bolt, 1/2 - 13 x 2 HNCL-12-13 Center Lock Nut, 1/2 - 13 HMB-12-14 Machine Bushing, 1/2 x 14GA 80-006 Rod End HNJ-12-20 Jam Nut, 1/2 - 20 15-015 Pedal Pad...
  • Page 34 41-023 SAND CULTIVATOR DRAWING...
  • Page 35 41-023 SAND CULTIVATOR PARTS LIST REF# PART# DESCRIPTION 42-038 Tine Segment HB-38-16-100 Hex Bolt, 3/8 - 16 x 1 HW-38 Flat Washer, 3/8 HNTL-38-16 Lock Nut, 3/8 - 16 41-073 Center Lift Bar HB-38-16-150 Hex Bolt, 3/8 -16 x 11/2 HNTL-38-16 Lock Nut, 3/8 - 16 HCP-38-113...
  • Page 36 41-022 SAND CULTIVATOR DRAWING...
  • Page 37 41-022 SAND CULTIVATOR PARTS LIST REF# PART# DESCRIPTION 42-122 Rake Spring 42-177 Spring Holder HB-38-16-100 Hex Bolt, 3/8 - 16 x 1 HNTL-38-16 Lock Nut, 3/8 - 16 41-074 Center Lift Bar HB-38-16-150 Hex Bolt, 3/8 -16 x 11/2 HNTL-38-16 Lock Nut, 3/8 - 16 41-040 Lift Link...
  • Page 38 41-023 INFIELD SCARIFIER DRAWING...
  • Page 39 41-023 INFIELD SCARIFIER PARTS LIST REF# PART# DESCRIPTION 26-042 Tine Segment HB-38-16-100 Hex Bolt, 3/8 - 16 x 1 HW-38 Flat Washer, 3/8 HNTL-38-16 Lock Nut, 3/8 - 16 41-073 Center Lift Bar HB-38-16-150 Hex Bolt, 3/8 -16 x 11/2 HNTL-38-16 Lock Nut, 3/8 - 16 HCP-38-113...

  • Page 40: 13-298 Fan Rake

    13-298 FAN RAKE ATTACHMENT DRAWING...
  • Page 41 13-298 FAN RAKE ATTACHMENT PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-310 Rake 13-306 Frame HB-38-16-100 Hex Bolt, - 16 x 1 HN-38-16 Hex Nut , - 16 HWL-38 Lock Washer, HCP-12-450 Clevis Pin, HHP-18 Bridge Pin, 19-107 Drawbar HP-18-100 Cotter Pin, HMB-12-14 Machine Bushing, x 14GA...
  • Page 42 42-130 84" (213CM) MILD STEEL TOURNAMENT RAKE DRAWING...
  • Page 43 42-130 84" (213CM) MILD STEEL TOURNAMENT RAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY HSTP-516-18-100 Phillips Machine Screw, 5/16 - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, 5/16 - 18 42-135 Finishing Blades HSTP-516-18-075 Phillips Machine Screw, 5/16 - 18 x 3/4 HNFL-516-18 Flange Whiz-Loc Nut, 5/16 - 18 42-111...
  • Page 44 42-130 84" (213CM) MILD STEEL TOURNAMENT RAKE DRAWING...
  • Page 45 RAKE ASSEMBLY INSTRUCTIONS 1� Attach drawbar (Ref 9) to hitch (Ref 11) using clevis pin (Ref 10) and cotter pin (Ref 12)� 2� Bolt rake spring (Ref 18) to rake frames (Ref 5 & 25) using hardware (Ref 14)� Leave the two outside holes on right, left, and center rake open�...
  • Page 46 42-132 72"(183CM) MILD STEEL TOURNAMENT RAKE DRAWING...
  • Page 47 42-132 72"(183CM) MILD STEEL TOURNAMENT RAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY HSTP-516-18-100 Phillip Machine Screw, 5/16 - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, 5/16 - 18 42-170 Finishing Blades HSTP-516-18-075 Phillip Machine Screw, 5/16 - 18 x 3/4 HNFL-516-18 Flange Whiz-Loc Nut, 5/16 - 18 42-111...
  • Page 48 42-132 72"(183CM) MILD STEEL TOURNAMENT RAKE DRAWING...
  • Page 49 RAKE ASSEMBLY INSTRUCTIONS 1� Attach drawbar (Ref 9) to hitch (Ref 11) using clevis pin (Ref 10) and cotter pin (Ref 12)� 2� Bolt rake spring (Ref 18) to rake frames (Ref 5 & 25) using hardware (Ref 28)� Leave the two outside holes on right, left, and center rake open�...
  • Page 50 42-391 72"(183CM) P TOURNAMENT RAKE DRAWING rush...
  • Page 51 42-391 72"(183CM) P TOURNAMENT RAKE PARTS LIST rush REF# PART# DESCRIPTION QUANTITY 42-489 Tip Guard 42-397 Outside Brush Arm, LH HSTP-516-18-100 Phillip Truss Head Screw, 5/16 - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, 5/16 - 18 11-055 Compression Spring HB-38-16-275 Hex Bolt, 3/8 - 16 x 2¾...
  • Page 52 42-391 72"(183CM) P TOURNAMENT RAKE DRAWING rush Fig. 1 Fig. 2 Fig. 3 Fig. 4...
  • Page 53 TOURNAMENT rAKE ASSEMBLY INSTRUCTIONS rush Your P TOURNAMENT RAKE comes mostly assembled� rush 1� Before assembly please note the two Brush/Finish Blade Assemblies (Refs A & C in Fig�1) that are mounted on the outside (RH & LH) have flat washers that are between the Brush Arms (Refs 2 & 21) and the Brush Arm Mount (Ref 6)�...
  • Page 54 42-392 84"(213CM) P TOURNAMENT RAKE DRAWING rush...
  • Page 55 42-392 84"(213CM) P TOURNAMENT RAKE PARTS LIST rush REF# PART# DESCRIPTION QUANTITY 42-489 Tip Guard 42-397 Outside Brush Arm, LH HSTP-516-18-100 Phillip Truss Head Screw, 5/16 - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, 5/16 - 18 11-055 Compression Spring HB-38-16-275 Hex Bolt, 3/8 - 16 x 2¾...
  • Page 56 42-392 84"(213CM) P TOURNAMENT RAKE DRAWING rush Fig. 1 Fig. 2 Fig. 3 Fig. 4...
  • Page 57 TOURNAMENT rAKE ASSEMBLY INSTRUCTIONS rush Your P TOURNAMENT RAKE comes mostly assembled� rush 1� Before assembly please note the two Brush/Finish Blade Assemblies (Refs A & C in Fig�1) that are mounted on the outside (RH & LH) have flat washers that are between the Brush Arms (Refs 2 & 21) and the Brush Arm Mount (Ref 6)�...
  • Page 58 13-758-A RAKE ASSEMBLY WITH FINISHING BLADES DRAWING...
  • Page 59 13-758-A RAKE ASSEMBLY WITH FINISHING BLADES PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-58-11-400 Hex Bolt, 5/8 - 11 x 4 HMB-58-14 Machine Bushing, 5/8 x 14GA HNCL-58-11 Lock Nut, - 11 13-365 Drawbar HCP-12-150 Clevis Pin, 1/2 - 11/2 HP-18-100 Cotter Pin, 1/8 x 1 76-275 Spacer...
  • Page 60 13-438 RAKE ASSEMBLY WITH FINISHING BLADES DRAWING...
  • Page 61 13-438 RAKE ASSEMBLY WITH FINISHING BLADES PARTS LIST REF# PART# DESCRIPTION UANTITY 13-441 Right Rake HMB-58-14 Machine Bushing, 5/8 x 14GA HNCL-58-11 Lock Nut, 5/8 - 11 HMB-12-14 Machine Bushing, 1/2 x 14GA HP-18-100 Cotter Pin, 1/8 x 1 13-440 Center Rake 13-443 Finishing Blade...

  • Page 62: 13-319 Fan Rake Kit For 13-438 Rake

    13-319-K FAN RAKE KIT FOR 13-438 RAKE REF# PART# DESCRIPTION QUANTITY 13-326 Left Holder 13-328 Right Holder 13-329 Long Holder 13-327 Center Holder HB-14-20-200 Hex Bolt, - 20 x 2 HNTL-14-20 Nylon Lock Nut, - 20 13-310 Rake No studs in first slot - Leave Empty. FAN RAKE KIT INSTRUCTIONS 1�...
  • Page 63 26-007 PROFESSIONAL INFIELD FINISHER REF# PART# DESCRIPTION QUANTITY HNCL-58-11 Center Lock Nut, 5/8 - 11 HW-58 Flat Washer, 5/8 13-365 Drawbar HB-58-11-300 Hex Bolt, 5/8 - 11 x 3 HCP-12-450 Clevis Pin, 1/2 x 41/2 HCP-12-150 Clevis Pin, 1/2 x 11/2 19-107 Hitch HHP-18...

  • Page 64: 26-008 Flex Action Field Finisher

    26-008 FLEX ACTION FIELD FINISHER DRAWING REF# PART# DESCRIPTION QUANTITY 18-297 Cap Plug 26-046 Frame 26-049 Mounting Bar HP-18-100 Cotter Pin, 1/8 x 1 26-047 Leveler Bar 21-260 3/8 Chain Clevis 26-115 Mesh Finisher HW-58 Flat Washer, 5/8 HMB-58-14 Machine Bushing, 5/8 x 14GA 11-040 Spacer, 3/4"...
  • Page 65 26-008 FLEX ACTION FIELD FINISHER INSTRUCTIONS 1. Install flail bar strap (Ref 12) to center of mounting bar (Ref 3) with chain on top of flail bar strap and mounting bar bent away from you� Apply a light coat of lubricant to overall length of mounting bar� 2.
  • Page 66 43-002 FLEX ACTION FIELD FINISHER BRUSH DRAWING with...
  • Page 67 43-002 FLEX ACTION FIELD FINISHER BRUSH PARTS LIST with REF# PART# DESCRIPTION QUANTITY Rake Lift (comes with machine) HCP-12-150 Clevis Pin HCP-12-450 Clevis Pin, 26-116 Right Extension Arm HB-38-16-125 Bolt - 16 x 1 HNTL-38-16 Lock Nut - 16 HHP-18 Bridge Pin, 26-046 Frame...
  • Page 68 43-002 FLEX ACTION FIELD FINISHER BRUSH DRAWING with...
  • Page 69 43-002 FLEX ACTION FIELD FINISHER BRUSH INSTRUCTIONS with ASSEMBLY INSTRUCTIONS 1. Install flail bar strap (Ref 20) to center of mounting bar (Ref 19) with chain on top of flail bar strap and mounting bar bent away from you� Apply a light coat of lubricant to overall length of mounting bar� 2.

  • Page 70: Decals

    REF# PART# DESCRIPTION 41-086 Decal, Dash Panel 27-077 Decal, Round Smithco 16-088 Decal, Warning 25-277 Decal, Battery 41-091 Decal, Sand Star 25-373 Decal, Smithco Star, Small 25-374 Secal, Smithco Star, Large 25-370 Decal, DbA 88 25-354 Decal, Tire Pressure 5PSI...
  • Page 71 30 days from discovery of the condition� If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave�...
  • Page 72 This warranty does not apply to normal “wear and tear” items� Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc� Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim�...

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