Smithco 300G300 Manual
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Smithco 300G300 Manual

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Parts & Service
Spray Star 3180
Gas Model 30-000-D
TeeJet Spray System
SN: 300G300
January 2018
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco 300G300

  • Page 1 Parts & Service Spray Star 3180 Gas Model 30-000-D TeeJet Spray System SN: 300G300 January 2018 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ..........1-3 Accessories ........56-110 Plumbing 3182 System ..........56-57 Introduction ................ 1 Plumbing 3184 System..........58-59 General Safe Practices............2 Plumbing 3185/3186/3187/3188 System....60-61 Specifications ..............3 DynaJet Rear Module Mount ......... 62 ® Optional Spray Equipment..........3 Wiring TeeJet 744A ............63 ®...

  • Page 3: Introduction

    All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. Refer to engine manual for placement of engine serial number. For product and accessory information, help finding a dealer, or to register your procuct please contact us at www.Smithco.com.
  • Page 4 17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by Smithco only. Do not modify any function or part. 19. Use caution when booms are down as they extend out beyond the center line of the machine.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 3180 WEIGHTS AND DIMENSIONS Length 128" (3.3m) Width 72" (1.8m) Width w/ Booms Open 20' - 260" (6.6m) 18' - 240" (6.1m) Height w/ ROPS 84" (2.1m) Height w/ Booms Folded 20' - 136" (3.5m) 18' - 110"(2.8m) Wheel Base 68"...

  • Page 6: Maintenance

    MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the en- gine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 3180 has 7 grease fittings.
  • Page 7 MAINTENANCE ENGINE OIL With strict emission control regulations now in effect, the CF-4 and CG-4 engine oils have been developed for use with low sulfur fuels, for On-Highway vehicle engines. When Non- Road engines run on high sulfur fuel, it is advisable to use a "CF or better"...

  • Page 8: Wheel Creep

    MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”.

  • Page 9: Adjustments

    ADJUSTMENTS SPRAY PUMP WITH BELT Located to the right of the engine. The belt should have approximately " (13mm) of deflection in the center of the top strand. SAFETY INTERLOCK SWITCH To adjust the interlock switch on the back hydrostatic pump loosen the set screw on the front half of the switch, with the ignition switch OFF.

  • Page 10: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
  • Page 11 SERVICE CHART Item Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 8 operating hours Change the engine oil filter. Check the engine oil level. Clean area around muffler and controls. Check the hydraulic fluid level. Before each use daily Check the tire pressure.

  • Page 12: Storage

    STORAGE To prevent damage from freezing, pour window washer fluid into spray sys- tems tank and operate pump to circulate mix through gun and hose back to tank. Open boom control to circulate through rest of spray system. 1. Clean the exterior surfaces of the engine. 2.
  • Page 13 NOTES...

  • Page 14: Wiring Diagram

    WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 77-223 Timer 30-042-06 Relay 50-359 Warning Light 20-730 GPS Speedometer 12-017 Hour Meter 14-292 Seat Switch 13-488 Ignition Switch 32-014 Lights 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non-Lighted Switch 15-729 Mount Panel Middle 15-726 Lighted Switch 15-732...
  • Page 15 WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 77-207 Buzzer 16-998 Hypro Pump 18-372 3-Way ball Valve 33-480 Pressure Switch 33-271 Buss Bar 33-509 Cruise Foot Switch 30-107 Wire Harness Battery ground to Fuse 33-084 Magnetic Coil 48-147 Ground Battery Cable 33-216 Battery 30-106 Wire Harness Battery to Fuse...

  • Page 16: Hydraulic Diagram

    HYDRAULIC DIAGRAM Use dielectric grease on all electrical connections. Letter Code Chart Center Inside Outside Bottom...
  • Page 17 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-156 Hydraulic Hose 30-091 Hydraulic Hose 15-301 Orbitrol 30-094 Hydraulic Hose 15-839 Hydraulic Cylinder 14-531 Seal Kit 18-171 Seal Loc Adapter 30-025 Oil Tank 13-747 Filler Breather 13-586-03 Neck 8833-9 Suction Hose 18-222 Hose Clamp 8833-17...
  • Page 18 BODY & FRAME DRAWING...
  • Page 19 - 13 x 1 HNFL-12-13 Flange Lock Nut, - 13 16-557 Square Cap 30-095 318 Gallon Tank (Fiberglass) 25-372 Decal, Smithco 4" Star 30-016 Decal, Spray Star 3180 16-953 16" Hinged Lid Well 16-953-01 Gasket for Lid 16-169 Strainer Basket...
  • Page 20 NOSE CONE DRAWING...

  • Page 21: Parts

    NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-726 Center Cap 27-077 Decal, Smithco Round 13-718 15" Steering Wheel 76-364 Square Boot 76-362 Mini Tilt steering HB-516-18-125 Bolt - 18 x 1 HNFL-516-18 Flange Whiz Lock Nut 48-187 Stub shaft...
  • Page 22 NOSE CONE DRAWING...
  • Page 23 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 48-066 Pedal Grip 10-163 Forward Foot Pedal HB-14-20-075 Bolt -20 x HNFL-14-20 Flange Whiz Lock Nut - 20 31-049 Button Plate 33-509 Master Control Switch HSTP-14-20-075 Machine Screw -20 x 7-867 SAE # 6 Adapter 15-301 Orbitrol 13-488...
  • Page 24 LINKAGE DRAWING...
  • Page 25 LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Spray Boss Control Lever 34-021 Linkage Rod HN-516-24 - 24 30-153 Center Console 42-766 Throttle Bracket 30-027 Relay Plate HSTP-516-18-075 Phillips Machine Screw -18 x HNFL-516-18 Flange Whiz Lock Nut 10-163 Forward Foot Pedal 48-066 Pedal Grip 45-022...
  • Page 26 FRONT AXLE DRAWING...

  • Page 27: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY HP-18-150 Cotter Pin 33-073-02 Dust Cap 30-071 Hub Assembly HNAR-100-14 Slotted Jam Nut 1 - 14 30-070 Left Spindle 20-617 Shock Absorber HB-58-11-300 Bolt 5/8 - 11 x 3 HNTL-58-11 Lock Nut 5/8 -11 30-249 U-Bolt HNFL-12-13...
  • Page 28 OIL & FUEL TANK DRAWING...
  • Page 29 OIL & FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-025 Oil Tank 13-586-03 Fuel Tank Neck HSM-10-32-063 Machine Screw #10-32 x HWL-10 Lock Washer #10 13-747 Filler Breather 13-586-01 Cap Gasket 13-586-02 Bottom Gasket 18-433 Strainer 60-213 Strainer 18-398 90°...

  • Page 30: Seat Panel

    SEAT PANEL DRAWING...
  • Page 31 SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY HSM 10-32-112 Machine Screw #10-32 x 1 HNFL-10-32 Flange Whiz Lock Nut #10-32 15-437 Rubber Latch 30-307 Latch Mount 30-308 Engine Cover (Fiberglass) 27-055 Flush Hinge HSM 10-32-100 Machine Screw #10-32 x 1 HNFL-10-32 Flange Whiz Lock Nut # 10-32 31-063...
  • Page 32 ENGINE AND PUMPS DRAWING...

  • Page 33: Engine

    ENGINE, AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-042 Kubota Diesel Engine 33.5 HP 23-145 O-Ring HW-14 Flat Washer, 30-033 Throttle Cable Mount HBM-10-1.5-20 Metric Bolt, #10 - 1.5 x 20 HWLM-10 #10 Lock Washer 42-004-02 Air Cleaner Cap 30-040 Engine Mount LH HBM-10-1.5-30...
  • Page 34 ENGINE AND PUMPS DRAWING...
  • Page 35 ENGINE, AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-041 Engine Mount RH HBM-10-1.5-30 Bolt #10 - 1.5 x 30 HWLM-10 #10 Lock Washer 31-042 Muffler Support 50-111 Muffler Clamp 30-207 Pump Mount 16-161 Hose Barb Fitting 16-825 Hex Bushing 33-480 Pressure Switch 16-998...

  • Page 36: Cooler And Exhaust

    COOLER AND EXHAUST DRAWING...
  • Page 37 COOLER AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-269 Muffler with Exhaust Manifold HBFL-516-18-075 Flange Bolt - 18 x HNFL-516-18 Flange Lock Nut - 18 30-131 Muffler Hanger 30-052 Tank Carrier HB-38-16-300 Bolt - 16 x 3 HW-38 Washer HNFL-38-16 Flange Lock Nut - 16...

  • Page 38: Rear Wheel Drive

    REAR WHEEL DRIVE DRAWING...
  • Page 39 REAR WHEEL DRIVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-394 Elbow 18-301 Straight Thread Elbow 30-099 Auburn Wheel Drive 30-100 Micro Spring Hydraulic Brakes 30-101 Eaton 2000 Series Hydraulic Motor 30-101-11 Seal Kit 17-615 Boom Tube 17-614 Boom Spacer HB-516-18-100 Bolt - 18 x 1 HW-516-18...
  • Page 40 TANK DRAWING...

  • Page 41: Hypro Pump

    TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-200 Bolt - 16 X 2 HW-38 Washer HNTL-38-16 Lock Nut - 16 30-051 Rear Tank Mount 8828-16 Foam Tape HB-38-16-300 Bolt - 16 x 3 HW-38 Washer HNFL-38-16 Flange Lock Nut - 16 30-095 318 Gallon Tank (fiberglass) 16-945...
  • Page 42 TURBO-QUAD AGITATOR DRAWING...
  • Page 43 TURBO-QUAD AGITATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-036 Agitator Jet (Includes one each ", ", and " orifices) 4 16-173 Reducer 16-158 Close Nipple 16-157 Female Pipe Thread Tee 16-172 Nylon Nipple NPT x 3...
  • Page 44 15-301 ORBITROL DRAWING...
  • Page 45 15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...
  • Page 46 16-998 HYPRO PUMP ® When servicing the spray pump or filter, all control valves must be shut off if there is liquid in the tank. REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing Impeller Nut 16-966-16 Impeller 16-998-10 Gasket 16-998-04 O-Ring...

  • Page 47: Eaton Gear Pump

    76-197 EATON GEAR PUMP REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...
  • Page 48 30-102 EATON PUMP DRAWING...
  • Page 49 30-102 EATON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-058-16 Valve Plate (CW Rotation) 33-058-26 Bearing (Press Fit) Back Plate Assembly Relief Valve S/A O-Ring Molded O-Ring 33-058-38 Inner Ring Gerotor 33-058-39 Outer Ring Gerotor 33-058-35 Charge Pump Adapter Assembly 33-058-46 Bearing (Press Fit) Bolt and Washer...
  • Page 50 30-102 EATON PUMP DRAWING...
  • Page 51 30-102 EATON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY Cradle Sub-Assembly Servo Piston Assembly Cover Plate Gasket 33-058-08 Cover Plate 33-058-43 Washer 33-058-03 Cap Screw #10 - 24 x 1 33-058-02 Jam Nut 33-058-42 Washer Seal Washer Retaining Ring 33-058-10 Thrust Race 33-058-11 Thrust Bearing...

  • Page 52: Eaton Motor

    30-101 EATON MOTOR DRAWING...
  • Page 53 30-101 EATON MOTOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-101-01 Shaft and Bearing Kit (7/8 splined 13T) Seal Exclusion Seal Shaft Seal Back Up Ring 30-101-02 Bearing Housing Shaft Face Seal 30-101-03 Wear Plate 30-101-04 Main Drive 30-101-05 Geroler 30-101-06 Valve Plate 14-207 Valve Drive...

  • Page 54: Auburn Power Wheel

    30-099 AUBURN POWER WHEEL DRAWING ®...
  • Page 55 30-099 AUBURN POWER WHEEL PARTS LIST ® REF# PART# DESCRIPTION QUANTITY Coupling Input Shaft Spindle 4† 30-099-02 Boot Seal 5*† 30-099-06 Oil Seal Bearing Cone Bearing Cup Wheel Bolt Hex Head Bolt (Grade 8) 6-12 Flat Washer 6-12 Bearing Cone 13*†...
  • Page 56 3182 PLUMBING DRAWING (RADION 8140) 15-817 #50 Fitting O-ring 15-818 #75 Fitting O-ring If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying.
  • Page 57 3182 PLUMBING PARTS LIST ® (RADION 8140) REF# PART# DESCRIPTION QUANTITY 8896-85 1" Discharge Hose 85" 18-222 Hose Clamp 15-746 #50 - 90° Hose Barb 15-740 #50 Series Clamp 15-738 Flanged Ball Valve 15-808 #50 Straight Hose Barb 20-689 Valve Bracket 15-870 #50 1 Hose Barb...
  • Page 58 3184 PLUMBING DRAWING ® (TEEJET 744 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...

  • Page 59: Motorized Control Valve

    3184 PLUMBING PARTS LIST ® (TEEJET 744 REF# PART# DESCRIPTION QUANTITY 16-155 Elbow 16-150 Double Threaded Fitting 16-194 Anti-Vortex Fitting 16-880 Nipple 15-741 #75 Series Clamp 15-734 #75 Elbow Coupling 15-553 - 90° Hose Barb 15-553-01 Clip 15-553-02 O-ring 9032-120 "...
  • Page 60 3185/3186/3187/3188 PLUMBING DRAWING DYNAJET PLUMBING DRAWING (FOR AEROS 9040 OR RADION 8140) ® ® ® 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 61 3185/3186/3187/3188 PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 8896-85 1" Discharge Hose x 85" 18-222 Hose Clamp 15-746 #50 -90° Hose Barb 15-740 #50 Series Clamp 15-738 Flanged Ball Valve 20-689 Valve Bracket 15-808 #50 Straight Hose Barb 8897-24 " Discharge Hose x 24" 18-116 Hose Clamp 16-998...
  • Page 62 DYNAJET MODULE MOUNTS ® REF# PART# DESCRIPTION QUANTITY 20-665 Drive Module Bracket 20-664 Z Bracket HSTP-14-20-075 Machine Screw, - 20 x HNFL-14-20 Flange Whiz Lock Nut, Center Boom Mount HB-516-18-100 Bolt, -18 x 1 17-614 Boom Spacer HNTL-516-18 Lock Nut, 20-555 U-Bolt HNFL-12-13...
  • Page 63 3184 SYSTEM WIRING [TEEJET 744 ®] REF# PART# DESCRIPTION QUANTITY 20-688-02 744A Console 20-727 Mount Bracket 20-540 Ram mount Console Harness Fused Power Cable 33-271 Fuse Block Ball Valve Wire Harness 15-743 Manifold Ball Valve Regulator Valve Adapter 16-524 Regulating Valve 18-042 Reducer Bushing 15-776...
  • Page 64 3182 SYSTEM WIRING [RADION 8140] If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. REF# PART# DESCRIPTION QUANTITY Antenna 20-687-02 GPS Speed Sensor 20-697-01 Radion 8140 Console 20-734 Dashboard 20-540...
  • Page 65 3185/3186 WIRING TEEJET AEROS SYSTEM ® HBM-4-.7-10 Metric Bolt HWL-8 Lockwasher #8...
  • Page 66 3185/3186/3187/3188 WIRING TEEJET DYNA JET SYSTEM ® 10-638 Fiberglass Cover...
  • Page 67 16-524 MOTORIZED CONTROL VALVE DRAWING WHEN SERVICING VALVE: Replace valve body with ISO-Body Kit if valve has been leaking internally. Replace motor assembly if the motor will not run. Before reassembling valve, remove the coupler shaft from the valve body. Apply Loctite to coupler shaft and woodruff key.

  • Page 68: Regulator Valve

    20-685 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY 20-685-01 Motor 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...

  • Page 69: Manifold Ball Valve

    15-743 MANIFOLD BALL VALVE REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel...

  • Page 70: 15-737/14-628 Flanged Strainer

    15-737/14-628 FLANGED STRAINER REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Strainer 16-968-05 80 Mesh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05 15-737 Flanged Strainer Assembly with 50 Mesh Screen 14-628 Flanged Strainer Assembly with 80 Mesh Screen...

  • Page 71: Agitation Strainer

    14-801 AGITATION STRAINER REF# PART# DESCRIPTION QUANTITY QC Strainer Head Bowl Strainer QC Retaining Clip 14-802 50 Mesh Strainer Viton Oring 15-553-01 Retaining Clip 15-553-02 Viton Oring...
  • Page 72 17-580 20' HEAVY BOOM...
  • Page 73 17-580 20' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HN-38-16 Nut, - 16 (adjustment bolt) HB-38-16-100 Bolt, - 16 x 1 HW-38 Washer, HNFL-38-16 Flange Lock Nut,...
  • Page 74 17-580 20' BOOM DRAWING...
  • Page 75 17-580 20' BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-587 Boom Lock 42-116 Rubber Insert 8803-2.75 Trim Lace, 2 17-588 Lock Hinge, RH 17-597 Torsion Spring, RH 17-589 Limit Hinge, RH HB-516-18-100 Bolt, -16 x 1 HNFL-516-18 Flange Lock Nut, - 18 17-593 Limit Hinge, LH...
  • Page 76 17-580 20' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 8887-2.5 Orange PVC Hose "...
  • Page 77 17-580 20' HD SUPER BOOM PLUMBING FOR DYNAJET ® REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose "...
  • Page 78 17-585 18' HEAVY BOOM...
  • Page 79 17-585 18' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Nut, - 16 ( for adjustment bolts) HB-38-16-100 Bolt,...
  • Page 80 17-585 18' HEAVY BOOM...
  • Page 81 17-585 18' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Bolt, - 16 x 1 HNFL-38-16 Flange Lock Nut, - 16 HW-38 Washer, HB-12-13-300 Bolt, - 13 x 3 HNTL-12-13 Lock Nut, - 13 17-593 Limit Hinge, LH 17-598 Torsion Spring, LH 17-592...
  • Page 82 17-585 18' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose " x 2 "...
  • Page 83 17-585 18' HD SUPER BOOM PLUMBING FOR DYNAJET ® REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose "...
  • Page 84 QJS NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY Nylon Black Nut 303 Stainless Steel Washer 20-673-09 12V Coil Assembly Tube Sub Assembly 302 Stainless Steel Spring Viton Oring Plunger 303 Stainless Steel Cap 20-673-02 E-Chemsaver Solenoid 20-673-04 " Mount Assembly Pan Head Screw 18-417 Single Barb (part of 20-674-P and 20-675-P) 18-416...

  • Page 85: Qjs Bottom Mounted Nozzle Assembly

    QJS BOTTOM MOUNT NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 20-673-02 E-Chemsaver® 20-673-04 " Bottom Mount Nozzle Body 3† 18-417 Single Barb 20-676 Turbo TeeJet Tip 20-677 QT White Cap and Washer 6‡ 18-416 Double Hose Barb Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.

  • Page 86: Nozzle Assembly

    TRIPLE NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 33-506 Body 33-538 Cap - Gray 33-553 Nozzle -Gray (XR11006-VS) 16-800 Viton Gasket 33-537 Cap - Red 33-552 Nozzle - Red (XR11004-VS) 33-554 Nozzle - White (XR11008-VS) 16-802 Strainer Quantity is per nozzle body. For 20' booms multiply quantity by 12. Quantity is per nozzle body.
  • Page 87 NOTES...
  • Page 88 30-010 ELECTRIC HOSE REEL DRAWING...
  • Page 89 30-010 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251...
  • Page 90 ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...
  • Page 91 30-009 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075 Bolt...
  • Page 92 HOSE REEL MOUNT DRAWING...

  • Page 93: Electric Hose Reel

    HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-249 Barb Fitting 16-129 Manual Crank Hose Reel 16-982 Electric Hose Reel HB-516-18-150 Bolt -18 x 1 HW-516 Washer HNTL-516-18 Lock Nut - 18 16-295 Hose Fitting 9032-110 " Black Hose 110" 18-040 Hose Clamp 15-749...
  • Page 94 30-004 FOAM MARKER DRAWING WIRING DRAWING...

  • Page 95: Foam Marker Parts List

    30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-291-05 Double Switch Box 33-508 Fuse 15-506-02 Center Switch 14-291-14 Switch HB-516-18-175 Bolt, -18 x 1 part of machine) HNFL-516-18 Flange Lock Nut, - 18 (part of machine) 30-110 Mount Bracket ( part of machine) 14-291-04 Tank Bracket...
  • Page 96 30-004 FOAM MARKER DRAWING...
  • Page 97 INSTALLATION INSTRUCTIONS Safety: Before working on machine stop engine, set park brake, remove key from ignition and block wheels. Disconnect negative (-) battery terminal. BOX MOUNT Mount the switch box to the lower center of the dashboard. Remove the two Phillips head bolts. Reinstall the #10 x 1 phillips head bolts and lockwashers to hold the switch box onto the dashboard.
  • Page 98 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 99 30-162 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-537 Foamer Hose Guard 31" HSDPS-14-075 Stainless Steel Pan Head Drill Screw 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795...
  • Page 100 14-291 FOAMER REPLACEMENT PARTS...
  • Page 101 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...
  • Page 102 14-291 FOAM MARKER DRAWING REF# PART# DESCRIPTION QUANTITY 15-507 Foamer Tubing 14-291-02 Tank 14-291-01 Black Cover 14-536 Compressor Complete 14-284-02 Cap Assembly 14-291-04 Tank Bracket 14-291-05 Switch Box 15-511 Foam Nozzle 15-510-01 Nozzle Mounting Rod 16-987 Foam Nozzle Mounting Kit 14-284-05 Extension Wire...

  • Page 103: Water Meter Kit (Gallons)

    14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (Gallons) 14-527 Water Meter (Liters) 14-525 Filler Inlet 16-962 1" Quick Coupler (already on machine) 16-961 1" Adapter Quick Coupler (already on machine) 16-851 1"...
  • Page 104 30-006 FRESH WATER TANK DRAWING...
  • Page 105 30-006 FRESH WATER TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer INSTALLATION INSTRUCTIONS 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.

  • Page 106: Chemical Clean-Load

    30-007 CHEMICAL CLEAN-LOAD DRAWING REF# PART # DESCRIPTION QUANTITY 16-156 Elbow 8897-125 " Discharge Hose 125" 18-116 Hose Clamp 18-391 Coupling 16-972 90° Elbow 15-620 Clean-load Assembly 8897-43 " Discharge Hose 43" 18-116 Hose Clamp 17-635 Clean Load Mount (part of boom) 16-945 Fitting (part of tank) 16-971...
  • Page 107 OPERATING INSTRUCTION START-UP 1. All Clean-load valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.
  • Page 108 15-620 CHEMICAL CLEAN LOAD PARTS DRAWING ®...
  • Page 109 15-620 CHEMICAL CLEAN LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle Splash Retainer O-ring Breather Nut, Breather...

  • Page 110: Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 111: Decal List

    27-077 Decal Smithco 27-093 Decal, Hydraulic Oil Level 30-016 Decal, Spray Star 3180 20-545 Decal, Dashboard 30-019 Decal, Site Gauge 30-157 Decal, Control Panel 30-117 decal, Ultra Fuel 34-147 Decal, Smithco Logo 25-387 Decal, Agitation 14-803 Decal, Clean Agitation Line Strainer...

  • Page 112: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 72-146 Hydraulic Oil Filter Assembly 60-334 Replacement Element 30-042-05 Air Cleaner Cartridge 13-488 Key Switch 30-042-08 Fuel Filter Element 30-042-09 Engine Oil Filter 77-217 Exhaust Muffler Gasket REPLACEMENT BELTS 30-137 Spray Pump Belt 30-042-11 Fan Belt SEAL KITS 15-301...
  • Page 113 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 114 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

This manual is also suitable for:

30-000-dSpray star 3180

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