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BROBO WALDOWN (AUST) PTY. LTD.
65-67 Williams Rd, Dandenong, 3175
PO BOX 4274 Dandenong Sth, 3164
Victoria, AUSTRALIA.
Tel:
61 3 9794 8751
Fax: 61 3 9794 8792
PRODUCT AND MAINTENANCE MANUAL
YOUR BROBO WALDOWN DISTRIBUTOR IS:
MANUAL
CUTTING SAW
Model No. TNF-115
A.C.N.
098 264 316
A.B.N. 42 098 264 316
Email:
info@brobo.com.au
Website:
www.brobo.com.au
Quality
ISO 9001
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Summary of Contents for Brobo TNF-115
- Page 1 A.C.N. 098 264 316 A.B.N. 42 098 264 316 BROBO WALDOWN (AUST) PTY. LTD. 65-67 Williams Rd, Dandenong, 3175 PO BOX 4274 Dandenong Sth, 3164 Quality Victoria, AUSTRALIA. ISO 9001 Tel: 61 3 9794 8751 Email: info@brobo.com.au Fax: 61 3 9794 8792 Website: www.brobo.com.au...
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Page 2: Table Of Contents
INTRODUCTION INDEX INTRODUCTION ..........................2 SAFETY APPLICATIONS ........................3 DESCRIPTION OF THE SYMBOLS USED IN THE INSTRUCTION ..........3 SAFETY INSTRUCTIONS ......................4 PRODUCT DESCRIPTION ........................6 GENERAL VIEW ........................6 TECHNICAL DESCRIPTION ......................7 TECHNICAL FEATURES ......................7 CUTTING DIAGRAMM ......................7 INSTALLATION .......................... -
Page 3: Introduction
MANUFACTURER: A.C.N. 098 264 316 A.B.N. 42 098 264 316 Quality BROBO WALDOWN (AUST) PTY. LTD. Endorsed Company 65-67 Williams Rd, Dandenong, 3175 ISO 9001 Lic. 10292 PO BOX 4274 Dandenong Sth, 3164 SAI GLOBAL Victoria, AUSTRALIA. -
Page 4: Safety Applications
SAFETY APPLICATIONS 2. SAFETY APPLICATIONS 1. It is forbidden to use machine to any person, except the operator. 2. Start operation only at complete reliance that you have familiarized and have understood with designations and the definitions, concerning safety. 3. It is forbidden to work and execute operations on the machine for operator who has not familiarized with the given instruction, 4. -
Page 5: Safety Instructions
SAFETY APPLICATIONS 2.2 SAFETY INSTRUCTIONS ATTENTION! Read the instruction and familiarize with all rules and positions. Keep the instruction in a reliable place. The instruction should be near at hand, for consultations in an operating time on care of the equipment. The expert performing works on installation of the machine tool, is obliged to study the given instruction attentively. - Page 6 SAFETY APPLICATIONS Avoid clamping hands between the cylinders intended for fixing of a cross- section and moving parts of the equipment. Do not open safety covers to a machine blackout. Only one operator should work on the machine. The machine should pass regular service and adjustment. Do not use the machine tool in faulty condition.
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Page 7: Product Description
PRODUCT DESCRIPTION 3. PRODUCT DESCRIPTION 3.1 GENERAL VIEW Picture 3.1-1 General view 1. Power switch 2. Motor “START” buton 3. Clamping pedal 4. Electric panel 5. Clamping cylinder 6. Angle fixator 7. Cutting degree adjustment handle 8. Cutting table 9. Cutting head 10. -
Page 8: Technical Description
PRODUCT DESCRIPTION 3.2 TECHNICAL DESCRIPTION Cutting range +45° / -45° Special design of sliding plate prevents sawdust collecting inside it Diameter of a saw blade is 400 mm Smooth movement of cutting head is carried out with the shock-absorber Vertical pneumatic clamping kit 3.3 TECHNICAL FEATURES 3PH 380V model 3PH 220V model... -
Page 9: Installation
INSTALLATION 4. INSTALLATION ► The equipment has passed working tests of all mechanic, electric and pneumatic units at factory. All materials and the spare parts have passed the complete careful control before delivery in a transport company. ► At equipment acceptance make the control on availability/absence of any transport damages. 4.1 TRANSPORTATION INSTRUCTIONS ►... -
Page 10: Installation Settings
INSTALLATION 4.3 INSTALLATION SETTINGS ► Care should be taken for the floor to be straight and sound the machine will be positioned. Note that there will be sufficient distance around the machine in order to work safely, for easy servicing and maneuvers. -
Page 11: First Connection
INSTALLATION 4.4 FIRST CONNECTION 1. Remove the package. 2. Locate machine on an even horizotal place. 3. Connect electricity (380 V). For 220V working models connect 220V. 4. Checks the sequence of phases (3 phases + 1 neutral + 1 grounding). 5. -
Page 12: Principles Of Work
PRINCIPLES OF WORK 5. PRINCIPLES OF WORK 5.1 MAIN SETTINGS ► All necessary factory options are performed on the equipment. At wear of mechanical units or details, at change of profile system it is necessary to change some options. Necessary options are given below. -
Page 13: Operation Of The Machine
PRINCIPLES OF WORK 5.3 OPERATION OF THE MACHINE The below prerequisites should be ready in order for the machine to be ready to operate. Power switch ON Front protection cover closed. Profile clamping pistons back Note: During the initial operation, check the rotation of the saw. Before the operation starts it is necessary to be convinced of absence people (service staff, etc.) near to the machine which can receive damages at movement of units of the machine;... -
Page 14: Maintenance And The Lubrication Of The Machine
MAINTENANCE AND THE LUBRICATION OF THE MACHINE 6. MAINTENANCE AND THE LUBRICATION OF THE MACHINE 1. All air and electrical energy should be disconnected before maintenance. 2. In order to disconnect the electric energy, set the power switch ‘’OFF’’ position. 3. -
Page 15: Magnetic Sensor
MAINTENANCE AND THE LUBRICATION OF THE MACHINE 6.2 MAGNETIC SENSOR ► There is a magnet inside the pneumatic cylinder and this magnet moves with the piston. ► The magnetic sensor connected to the surface of the piston open its contacts when it is effects by this magnet. -
Page 16: Changing The Blade
MAINTENANCE AND THE LUBRICATION OF THE MACHINE 6.3 CHANGING THE BLADE 1. All air and electrical connections should be disconnected. 2. Protective covers must be removed. 3. The nuts on the motor spindle where the saw is installed are must be removed from the saw place by opening in the opposite direction to each others. -
Page 17: Pneumatic Elements
PNEUMATIC ELEMENTS 7. PNEUMATIC ELEMENTS 7.1 VALVE AND CYLINDER CONTROL Picture 7.1-1 Valve and cylinder control 1. Piston cuff 2. Ring gasket ► If some operations on machine does not start to process or an air leakage occurs continuously in the valves, you should perform following: 1. -
Page 18: Cooling System
PNEUMATIC ELEMENTS 7.2 COOLING SYSTEM (op on for aluminium profiles cu ng) Picture 7.4-1 Cooling system 1. Switch ON / OFF for cooling system 2. Coolant Spray speed regulator 3. Coolant tank (inside view) Cu ng fluids are various fluids that are used in machining to cool and lubricate the cu ng tool. -
Page 19: Troubleshooting
TROUBLESHOOTING 8. TROUBLESHOOTING 8.1 ACTIONS TO BE TAKEN DURING FAILURE 1. Check the machine feeding voltage working with 3 phase of get it checked. 2. There should be 6 atmospheric pressured air. You can read this value over the regulator- filter manometer of the machine. -
Page 20: Circuit Diagrams
CIRCUIT DIAGRAMS 9. CIRCUIT DIAGRAMS 9.1 PNEUMATIC CIRCUIT DIAGRAM CLAMPING CYLINDERS ONEWAY STREAM CONTROL VALVE AIR GUN 5/2 24 DC PEDAL VALVE 8 BAR DRAWING DRAWING BY: PAGE: MANUAL CUTTING SAW TNF - 115 DATE REV: CONTROL: PNEUMATIC DIAGRAM 07.03.2009 page. -
Page 21: Electric Circuit Diagram
CIRCUIT DIAGRAMS 9.2 ELECTRIC CIRCUIT DIAGRAM page. 20 / 23... - Page 22 CIRCUIT DIAGRAMS page. 21 / 23...
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Page 23: Warranty
Supplier to the Customer any term, representation, condition or warranty in respect of the quality, condition or description of the goods, whether implied by statute, common law, trade usage, custom or otherwise, is hereby expressly excluded. This warranty is given by Brobo Group Pty Ltd, ABN: 42 098 264 316 Address: 65-67 Williams Rd, Dandenong, VIC 3175 Ph: 03 9794 8751 Fax: 03 9794 8792 Email: info@brobo.com.au... - Page 24 A.C.N. 098 264 316 A.B.N. 42 098 264 316 BROBO WALDOWN (AUST) PTY. LTD. 65-67 Williams Rd, Dandenong, 3175 PO BOX 4274 Dandenong Sth, 3164 Quality Victoria, AUSTRALIA. ISO 9001 Tel: 61 3 9794 8751 Email: info@brobo.com.au Fax: 61 3 9794 8792 Website: www.brobo.com.au...
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