Brobo OHS Series Product And Maintenance Manual

Brobo OHS Series Product And Maintenance Manual

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BROBO
GROUP
A LIFETIME OF RELIABILITY
PRODUCT AND
MAINTENANCE MANUAL
OHS SERIES METAL SAWS MODEL No. S315G, S350G, S400G
• Precision Drilling Machines
• Tapping Machines
• Multi-Head Drills
• Tool Grinders
• Tool Post Grinders
• Machine Vices
• Special Production Equipment
• Accessories
• Riveting Machines
• Pedestal Grinders
• Metal Cutting Saws
• Linishers
Brobo Group (Aust) Pty Ltd
ABN 42 098 264 316
8 Fowler Road
Dandenong South Vic 3175
Australia
Tel
+61 3 9794 8751
Fax
+61 3 9794 8792
sales@brobo.com.au
TM
Quality
ISO 9001
AND OWNED
brobo.com.au

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Summary of Contents for Brobo OHS Series

  • Page 1 +61 3 9794 8751 +61 3 9794 8792 A LIFETIME OF RELIABILITY sales@brobo.com.au PRODUCT AND MAINTENANCE MANUAL OHS SERIES METAL SAWS MODEL No. S315G, S350G, S400G • Precision Drilling Machines • Special Production Equipment • Tapping Machines • Accessories • Multi-Head Drills •...
  • Page 2: Part 7 Troubleshoot

    MAINTENANCE AND SELECTION OF CONSUMABLES Role Of The Operator Maintenance Requirements General Maintenance Of Functioning Components PART 7 TROUBLESHOOT Troubleshooting For Blade & Cutting Problems General Troubleshooting APPENDIX PART 8 DRAWINGS & SPARE PARTS 8 Fowler Road Dandenong South Vic 3175 brobo.com.au...
  • Page 3: Part 1 Technical Specifications

    85 x 150 100 x 150 blades 80 x 80 95 x 110 100 x 110 Note: The above values are based on a full-size blade. The capacities will reduce accordingly when a worn blade is resharpened. +61 3 9794 8751 sales@brobo.com.au...
  • Page 4 1.1 / 1.5 VICE CLAMPS Clamping Range: 0 - 153 mm BLADE SPINDLE RPM MOTOR TYPE S315 S350 S400 PHASE m/min m/min m/min 1350/1420 2680 PHASE ft/min ft/min ft/min 60 (USA) 1700 3400 8 Fowler Road Dandenong South Vic 3175 brobo.com.au...
  • Page 5 This chart is issued as a guide only. Many other factors would attribute to the cutting performance of both the saw blade & the cutting saw machine. BROBO GROUP Pty. Ltd. will not accept any responsibility for the blade selection and/or machine breakag- es or unsatisfactory cutting performance of both the blade and/or the machine as a direct result of the selection.
  • Page 6: Part 2 Installation

    STANDARD ACCESSORIES • 1 x Saw Blade • 1 x Operating Handle • 1 x Service Kit (Allan Key 10mm & 14mm) • 1 x Operating Manual (Softcopy - Download from brobo.com.au) 8 Fowler Road Dandenong South Vic 3175 brobo.com.au...
  • Page 7: Optional Accessories

    • 9501560 Micro Flip Over Stop Complete Including Arm • 9501460 3 Metre Broborule Length Stop Kit • 9501480 6 Metre Broborule Length Stop Kit • 9311060 Manual Vice Assembly • 9301950 Manual Dual Arm Vice • 9501090 Gearbox Oil +61 3 9794 8751 sales@brobo.com.au...
  • Page 8: Part 2 Connect To Power Source

    Yellow Three phase machines should be fitted with a suitable, approved four pin plugs Active = Brown Brown , White. Dark Blue VOLTAGE MAIN VOLTAGE Earth = Green Green/Yellow Yellow 415V/3PH 415V/3PH 8 Fowler Road Dandenong South Vic 3175 brobo.com.au...
  • Page 9 3. Check that the motor is operating in the correct direction, that is the blade is rotating- downwards & into the direction of the vice clamps. 4. Ensure that all electrical leads & cables (including supply leads) are maintained in a good condition +61 3 9794 8751 sales@brobo.com.au...
  • Page 10: Part 3 Safety & Accident Prevention

    & its proper function is altered. NOISE LEVEL The noise level of an idling metal saw, fitted with a 180-tooth blade (supplied as standard by Brobo Group) has been measured to be below 85 dBA. This complies with the Australian Occupational Health &...
  • Page 11: Earthing Systems

    The installation of the earthing system must comply with the requirements stated in the: IEC Standards Part 195: Earthing & Protection Against Electric Shocks 1998. POSITION OF THE OPERATOR The user controlling the machine saw operations must be positioned as shown below. +61 3 9794 8751 sales@brobo.com.au...
  • Page 12: Advice For The Operator

    Remove equipment, tools or any other objects from the cutting zone. Support the workpiece on both sides of the machine to prevent it falling or jamming during the 8 Fowler Road Dandenong South Vic 3175 brobo.com.au...
  • Page 13 Always turn off the machine before carrying out any repair work. Consult the Brobo Group Engineering Department in the country in which the machine was initially purchased +61 3 9794 8751 sales@brobo.com.au...
  • Page 14: Machine Safety Devices

    Brobo Group S315/S350/S400 Series Metal Cutting Saw, are those specified by the EEC Committee that governs the safety of machinery, health & safety at work, personal protection & safeguarding of the work en- vironment.
  • Page 15: Cutting Head

    It also functions as a safety device to protect the operator from any broken tooth, swarf or high-velocity parti- cles that might be dislodged by the cutting process. +61 3 9794 8751 sales@brobo.com.au...
  • Page 16 The “STANDBY” lamp illuminates to provide a warning to personnel the saw is at the ready. AT any time the “Dead Man” trigger is activated the saw will run. MANUAL VICE CLAMP The manual vice clamp lever allows speedy clamping of material with ergonomically designed clamp lock. 8 Fowler Road Dandenong South Vic 3175 brobo.com.au...
  • Page 17 2. Adjust the angle on the rotary table to suit. (Self-locating pin locates at 900 & 450 left & right) 3. Re-tighten the quick action handle. The saw is now ready for use. ANGULAR CUT 45 CCW ANGULAR CUT 45 CW +61 3 9794 8751 sales@brobo.com.au...
  • Page 18: Part 4 Prepare For Operation

    PART 4 PREPARE FOR OPERATION PREPARE FOR OPERATION The following procedure is recommended for the correct cutting using the BROBO GROUP S315/S350/S400 Series Metal Cutting Saw. PROCEDURE Using a non-flammable & toxic free solvent, clean the machine to remove any corrosion pro- tective coating prior to use.
  • Page 19: Operation Recommendations

    Note that for non-ferrous materials such as brass, copper, al- uminium etc. require much faster speeds than provided on this machine. If these are the majority of materials cut, a Brobo NF Series machine should be considered. OPERATIONAL SAFETY CHECKS •...
  • Page 20: Changing The Blade

    If optional devices are supplied, mount the stock support & rollers on either side of the clamping table. Normally stock should feed on the left to right, but it can be feed from the right to left if required. 8 Fowler Road Dandenong South Vic 3175 brobo.com.au...
  • Page 21 (lubricator capacity) should last for 20 hours of continuous cutting. If for some reason the setting needs to be altered, the needle valve should be turned clockwise to reduce or anti-clockwise to increase the fluid flow respectively. +61 3 9794 8751 sales@brobo.com.au...
  • Page 22 In addition, rags soaked in oil should not be burned. Do not pour oil down the drain, which would ultimately contaminate the water supply & pollute the environment. FIREFIGHTING For firefighting purposes, either use CO2, dry chemical or foam retardant to extinguish the flames. 8 Fowler Road Dandenong South Vic 3175 brobo.com.au...
  • Page 23: Maintenance Requirements

    MAINTENANCE & SELECTION OF CONSUMABLES ROLE OF THE OPERATOR The person operating & maintaining the Brobo Group S315/S350/S400 Series Metal Cut- ting Saw must familiarise themselves with these instructions for their own safety & that of the others, in addition to safeguarding the production of the machine. Responsibility must be taken by the user on the general maintenance &...
  • Page 24: General Maintenance Of Functioning Components

    The coolant compensation tank should be checked regularly. Coolant level would expect to naturally decrease over time due to natural evaporation. Use premium quality coolants which are available from BROBO GROUP Pty. Ltd. in 2 liter & 20-liter packs (Part No.
  • Page 25 Blade not worn incorrectly start cutting at half feeding speed. After a normalising period (cutting surface about 300cm for hard materials & 1000cm for softer materials), both cutting & feed speeds can be brought up to normal values. Brobo Group brobo.com.au...
  • Page 26 Insufficient coolant Check the coolant level & clean piping & nozzles Excessive vibrations Specimen vibrates in the vice; check that the vice clamps are position correctly & the clamping pressures are adequate Brobo Group brobo.com.au...
  • Page 27 Metal Cutting Saw & the recommended troubleshooting procedures to undertake to rectify the situations. If the solutions provided do not resolve the problem, or the problem identified differs from those listed, immediately contact Brobo Group engineering department. PROBLEM IDENTIFIED DIAGNOSIS...
  • Page 28 7.2.1. APPENDIX - RISK/HAZARD ASSESSMENT  A.C.N. 098 264 316 Quality A.B.N. 42 098 264 316 Endorsed BROBO GROUP (AUST) PTY. LTD. Company ISO 9001 Lic. 8 Fowler Rd, Dandenong, 3175 10292 Victoria, AUSTRALIA. SAI GLOBAL Tel: 61 3 9792 9944 Email: info@brobo.com.au...
  • Page 29 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 000101 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 30 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 001001 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 31 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: ASSEMBLY 002001 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 3...
  • Page 32 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY TOLERANCES: 9712500 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 3...
  • Page 33 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 002002 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 3 OF 3...
  • Page 34 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY S350 9935260 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 2...
  • Page 35 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY S350 9935260 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 2...
  • Page 36 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY S400 9935270 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 37 2000 mm 50.0 WEIGHT: SHEET 1 OF 1 ALL RIGHTS RESERVED. THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY LT...
  • Page 38 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9501740 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 39 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9711060 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 2...
  • Page 40 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9711060 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 2...
  • Page 41 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9701950 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 2...
  • Page 42 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9701950 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 2...
  • Page 43 Button Head Cap Screw M8x40 8705580 Hex Head Screw M8x40 9501560 Mirco Flip Included Arm 9501210 Brobo 68 Kg Conveyor Roller 3000x305x150mm Pitch 9504320 Adjuststable Stand 610 - 1016 mm 9501240 Mounting Bracket Conveyor RH 9501250 Mounting Bracket Conveyor LH...
  • Page 44 Button Head Cap Screw M8x40 8705580 Hex Head Screw M8x40 9501560 Mirco Flip Included Arm 9501210 Brobo 68 Kg Conveyor Roller 3000x305x150mm Pitch 9504320 Adjuststable Stand 610 - 1016 mm 9501240 Mounting Bracket Conveyor RH 9501250 Mounting Bracket Conveyor LH...
  • Page 45 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY 3M 9501590 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 2...
  • Page 46 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY S350 90 DEGREE TOLERANCES: S350G.00.CC MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 47 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY S400 90 DEGREE TOLERANCES: S400G.00.CC MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 52 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY 9301490 TOLERANCES: ENCLOSURE COMPONENTS MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 53 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY 9301500 TOLERANCES: ENCLOSURE COMPONENTS MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 54 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY 9301510 TOLERANCES: ENCLOSURE COMPONENTS MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 55 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: E2017.0331 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 56 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN MATERIAL: Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 2...
  • Page 57 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY DOUBLE AIR VICE TOLERANCES: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN MATERIAL: Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: 12.67 SHEET 2 OF 2...
  • Page 58 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN 9554050 MATERIAL: Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...

This manual is also suitable for:

S315gS350gS400g

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