Brobo S315G Product And Maintenance Manual
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Brobo S315G Product And Maintenance Manual

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BROBO GROUP (AUST) PTY. LTD.
8 Fowler Rd, Dandenong South
Victoria 3175, AUSTRALIA.
☏
+ 61 3 9794 8751
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+ 61 3 9794 8792
PRODUCT AND MAINTENANCE MANUAL
METAL CUTTING SAW
MODEL No. S315G, S350G, S400G
Bench Mount Unit
YOUR BROBO DISTRIBUTOR IS:
 Precision Drilling Machines  Tapping Machines  Multi-Head Drills  Tool Grinders 
 Tool Post Grinders  Machine Vices  Special Production Equipment 
 Accessories  Riveting Machines  Pedestal Grinders  Metal Cutting Saws  Linishers 
©
��
info@brobo.com.au
www.brobo.com.au
Floor Mount Unit 
A.C.N.
098 264 316
A.B.N. 42 098 264 316

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  • Page 1 �� + 61 3 9794 8792 www.brobo.com.au PRODUCT AND MAINTENANCE MANUAL METAL CUTTING SAW MODEL No. S315G, S350G, S400G Bench Mount Unit Floor Mount Unit  YOUR BROBO DISTRIBUTOR IS:   Precision Drilling Machines  Tapping Machines  Multi-Head Drills  Tool Grinders ...
  • Page 2 OPERATING MANUAL FOR BROBO GROUP MANUAL METAL CUTTING SAWS TECHNICAL SPECIFICATION CHAPTER 1: Installation of the Machine Unpacking & Handling the Machine Parts Checklist Minimum Requirements Anchoring the Saw Connection to Power Source CHAPTER 2: Safety & Accident Prevention General Requirements 2.1.1.

  • Page 3: Technical Specification

    This chart is issued as a guide only. Many other factors would attribute to the cutting performance of both the saw blade and the cutting saw machine. BROBO GROUP Pty. Ltd. will not accept any responsibility for the blade selection and/or machine breakages or unsatisfactory cutting performance of both the blade and/or the machine as a direct result of the selection.
  • Page 4 TABLE 4. Blade Spindle RPM VICE CLAMPS Manual Vice Clamping Range (mm) 0 - 135 (145mm w/o wear plates) Air Requirements: Air Consumption (L): Clamp Working Pressure (kPa): Maximum Pressure (kPa): Pneumatic Stroke (mm): Clamping Force (N): TABLE 5. Vice Clamps Brobo Group brobo.com.au...
  • Page 5 CUTTING RANGE Note: The above values are based on a full-size blade. The capacities TABLE 6. Cutting range will reduce accordingly when a worn blade is resharpened. DIMENSIONAL SPECIFICATIONS Base Dimensions (L  W): 550mm  660mm Table Working Height: 968 mm Saw Height: 1917 mm...
  • Page 6 Upon receiving the Brobo Group S315/S350/S400 Series Metal Cutting Saw, the machine should be standing upright & positioned centrally on top of a wooden pallet. While the machine is situated on the pallet, position the forklift arms under the pallet between the runners, keeping in mind that the machine is head heavy.

  • Page 7: Minimum Requirements

    Each saw model has an inbuilt safety system to protect it against voltage variations. However,  for the machine to perform efficiently, ensure that the saw unit operates within 10% limits of the recommended voltage of the motor. Brobo Group brobo.com.au...
  • Page 8 BENCH MODELS (Fig. 2.1 & 2.2) FLOOR MODELS (Fig. 2.3 & 2.4) FRONT OF MACHINE FRONT OF MACHINE Figure 2.1 Figure 2.3 FRONT OF MACHINE FRONT OF MACHINE Figure 2.2 Figure 2.4 Figure 2. Anchoring Hole Locations Brobo Group brobo.com.au...

  • Page 9: Connection To Power Source

    & connect it accordingly to the corresponding voltage supply. d) If the dual motor is requested, the motor is always connected to the higher voltage, unless otherwise specified prior to the order being placed. Brobo Group brobo.com.au...
  • Page 10 4) Ensure that all electrical leads & cables (including supply leads) are maintained in a good condition & away from sharp objects. All leads should be replaced if cut, sliced or damaged in any way. Brobo Group S315/S350/S400 Series Metal Cutting Saw is now ready for use.

  • Page 11: Chapter 2 - Safety & Accident Prevention

    CHAPTER 2 - Safety & Accident Prevention Brobo Group S315/S350/S400 Series Metal Cutting Saw has been designed & manufactured in accordance with Australian Standards. It is HIGHLY RECOMMENDED that the instructions & warnings contained in this chapter be carefully followed for correct usage of the machine.

  • Page 12: Power Supply

    IEC Standards Part 195: Earthing & Protection Against Electric Shocks 1998. Position of the Operator The user controlling the machine saw operations must be positioned as shown in figure 5 below. Figure 5. Correct Position for Operating Saw Unit Brobo Group brobo.com.au...

  • Page 13: Advice For The Operator

    Always keep the workplace are as clean as possible. Remove equipment, tools or any other objects from the cutting zone. Support the workpiece on both sides of the machine to prevent it falling or jamming during the cutting cycle. Brobo Group brobo.com.au...
  • Page 14 This could damage the blade, the specimen or be a cause for potential injury to the operator. Always turn off the machine before carrying out any repair work. Consult the Brobo Group Engineering Department in the country in which the machine was initially purchased. Brobo Group...

  • Page 15: Machine Safety Devices

    EEC Directive No. 80/1107; 83/477; 86/188; 88/188; 88/642 - Protection of workers against risks caused by exposure to physical, chemical & biological agents in workplace  EEC Directive No. 73/23 & Special EEC Directives No. 89/654; 89/655 - Improvements in health & safety at work Brobo Group brobo.com.au...

  • Page 16: Cutting Head

    It also functions as a safety device to protect the operator from any broken tooth, swarf or high-velocity particles that might be dislodged by the cutting process. Figure 6. Saw Safety Guard Brobo Group brobo.com.au...
  • Page 17 AT any time the “Dead Man” trigger is activated the saw will run. 3.1.5. Manual Vice Clamp The manual vice clamp lever allows speedy clamping of material with ergonomically designed clamp lock. Figure 9. Manual Vice Clamp Brobo Group brobo.com.au...

  • Page 18: Preparation For Operation

    Position blade to commence cutting through component & maintaining a constant forward feed cutting rate until the end of the stroke.  Return saw cutting head to the initial rest position.  Vice clamps release workpiece 7) The machine is ready for the next cutting cycle. Brobo Group brobo.com.au...

  • Page 19: Operation Recommendations

    If these are the majority of materials cut, a Brobo NF Series machine should be considered. CHAPTER 4 - Drawings, Layouts, Assembly & Spare Parts Brobo Group brobo.com.au...
  • Page 20 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 000101 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 21 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 001001 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 22 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: ASSEMBLY 002001 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 3...
  • Page 23 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY TOLERANCES: 002010 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 3...
  • Page 24 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 002002 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 3 OF 3...
  • Page 25 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY S350 9935260 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 2...
  • Page 26 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY S350 9935260 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 2...
  • Page 27 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY S400 9935270 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 28 2000 mm 50.0 WEIGHT: SHEET 1 OF 1 ALL RIGHTS RESERVED. THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY LT...
  • Page 29 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9501740 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 30 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9711060 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 2...
  • Page 31 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9711060 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 2...
  • Page 32 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9701950 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 2...
  • Page 33 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9701950 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 2...
  • Page 34 Button Head Cap Screw M8x40 8705580 Hex Head Screw M8x40 9501560 Mirco Flip Included Arm 9501210 Brobo 68 Kg Conveyor Roller 3000x305x150mm Pitch 9504320 Adjuststable Stand 610 - 1016 mm 9501240 Mounting Bracket Conveyor RH 9501250 Mounting Bracket Conveyor LH...
  • Page 35 Button Head Cap Screw M8x40 8705580 Hex Head Screw M8x40 9501560 Mirco Flip Included Arm 9501210 Brobo 68 Kg Conveyor Roller 3000x305x150mm Pitch 9504320 Adjuststable Stand 610 - 1016 mm 9501240 Mounting Bracket Conveyor RH 9501250 Mounting Bracket Conveyor LH...
  • Page 36 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY 3M 9501590 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 2...
  • Page 37 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY S350 90 DEGREE TOLERANCES: S350G.00.CC MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 38 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY S400 90 DEGREE TOLERANCES: S400G.00.CC MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...

  • Page 39: Changing The Blade

    10) If optional devices are supplied, mount the stock support & rollers on either side of the clamping table. Normally stock should feed on the left to right, but it can be feed from the right to left if required. Brobo Group brobo.com.au...

  • Page 40: Adjusting The Cutting Angle

    5.2. Adjusting the Cutting Angle The back jaw wear plates on the Brobo Group S315/S350/S400 Series Metal Cutting Saw are typically fitted in the following manner. For angular cutting, the wear plates should be repositioned to provide the maximum support on one side &...
  • Page 41 If still unsure whether lubricant is being delivered, disconnect the supply tubing to the tap (needle valve) & hold the tube against some blotting paper for a few seconds while the lubricator is operating. Brobo Group brobo.com.au...
  • Page 42 In addition, rags soaked in oil should not be burned. Do not pour oil down the drain, which would ultimately contaminate the water supply & pollute the environment. For firefighting purposes, either use CO2, dry chemical or foam retardant to extinguish the flames. Brobo Group brobo.com.au...

  • Page 43: Role Of The Operator

    2) Observe the oil level on the gearbox. The first oil change should be performed after the initial 60 hours of operation & 500 hours of operation thereafter. Use Brobo Gearbox Oil (Part No. 9501090) Refilling point is situated in the handle bar mounting threaded hole.
  • Page 44 Coolant level would expect to naturally decrease over time due to natural evaporation. Use premium quality coolants which are available from BROBO GROUP Pty. Ltd. in 2 liter & 20-liter packs (Part No. 9301570 & 9501080): Concentrate, Ratio 1:20 4) Lubricate the saw head pivot shaft &...

  • Page 45: Chapter 7 - Troubleshoot

    Blade not worn incorrectly start cutting at half feeding speed. After a normalising period (cutting surface about 300cm for hard materials & 1000cm for softer materials), both cutting & feed speeds can be brought up to normal values. Brobo Group brobo.com.au...
  • Page 46 Insufficient coolant Check the coolant level & clean piping & nozzles Excessive vibrations Specimen vibrates in the vice; check that the vice clamps are position correctly & the clamping pressures are adequate Brobo Group brobo.com.au...

  • Page 47: General Troubleshooting

    Metal Cutting Saw & the recommended troubleshooting procedures to undertake to rectify the situations. If the solutions provided do not resolve the problem, or the problem identified differs from those listed, immediately contact Brobo Group engineering department. PROBLEM IDENTIFIED DIAGNOSIS...
  • Page 48 7.2.1. APPENDIX - RISK/HAZARD ASSESSMENT  A.C.N. 098 264 316 Quality A.B.N. 42 098 264 316 Endorsed BROBO GROUP (AUST) PTY. LTD. Company ISO 9001 Lic. 8 Fowler Rd, Dandenong, 3175 10292 Victoria, AUSTRALIA. SAI GLOBAL Tel: 61 3 9792 9944 Email: info@brobo.com.au...

This manual is also suitable for:

S350gS400g

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