Table of Contents
Advertisement
Quick Links
BROBO WALDOWN (AUST) PTY. LTD.
65-67 Williams Rd, Dandenong, 3175
PO BOX 4274 Dandenong Sth, 3164
Victoria, AUSTRALIA.
Tel:
61 3 9794 8751
Fax: 61 3 9794 8792
PRODUCT AND MAINTENANCE MANUAL
OHS SERIES METAL SAWS
MODEL No. S315A, S350D, S400B & SCV350 – 400 / Serial No's. C 29680~
YOUR BROBO DISTRIBUTOR IS:
Precision Drilling Machines
Tool Post Grinders
Accessories
Tapping Machines
Machine Vices
Riveting Machines
Pedestal Grinders
A.C.N.
098 264 316
A.B.N. 42 098 264 316
Email:
info@brobo.com.au
Website:
www.brobo.com.au
Multi Head Drills
Tool Grinders
Special Production Equipment
Metal Cutting Saws
Quality
ISO 9001
Linishers
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Brobo S315A
Summary of Contents for Brobo S315A
- Page 1 Fax: 61 3 9794 8792 Website: www.brobo.com.au PRODUCT AND MAINTENANCE MANUAL OHS SERIES METAL SAWS MODEL No. S315A, S350D, S400B & SCV350 – 400 / Serial No’s. C 29680~ YOUR BROBO DISTRIBUTOR IS: Precision Drilling Machines Tapping Machines Multi Head Drills...
-
Page 2: Table Of Contents
OPERATING MANUAL FOR BROBO GROUP MANUAL METAL CUTTING SAWS TECHNICAL SPECIFICATION CHAPTER 1: Installation of the Machine Unpacking and Handling the Machine Parts Checklist Minimum Requirements Anchoring the Saw Connection to Power Source CHAPTER 2: Safety and Accident Prevention Operation of the Machine 2.1.1 Noise Level... -
Page 3: Technical Specification
This chart is issued as a guide only. Many other factors would attribute to the cutting performance of both the saw blade and the sawing machine. BROBO GROUP Pty. Ltd. will not accept any responsibility for the blade selection and/or machine breakages or unsatisfactory cutting... -
Page 4: Motor Specifications
Blade Type: AISI M-Z High Speed Steel (62-64 HRC, Hollow Ground) Blue-oxide coated for: Greater durability, Better coolant conveyance to the cutting edge, Reduces galling or "pick-up" on sides of the blade, Reduces brittleness of the steel. Tooth Form: Bevelled on alternate sides - up to 180 teeth, or High-rolling, low-finishing teeth, "triple-chip"... -
Page 5: Cutting Range
VICE CLAMPS Manual Vice Clamping Range (mm) 0 - 135 (145mm w/o wear plates) Air Requirements: Air Consumption (L): Clamp Working Pressure (kPa): Maximum Pressure (kPa): Pneumatic Stroke (mm): Clamping Force (N): TABLE 5. Vice Clamps CUTTING RANGE Cross Cutting Range (mm) Angle Sectional S315... -
Page 6: Chapter 1 - Installation Of The Machine
Upon receiving the Brobo Group S315/S350/S400 Series Metal Cutting Saw, the machine should be standing upright and positioned centrally on top of a wooden pallet. While the machine is situated on the pallet, position the forklift arms under the pallet between the runners, keeping in mind that the machine is head heavy. -
Page 7: Parts Checklist
OPTIONAL ACCESSORIES Part Number Description 9311060 Standard Adjustable Length Stop (600mm) ‘Brobo-Rule’ Series Manual Micro-Adjustment Length Stop 9501540 Available in 1.5m, 3.0m, 4.5m or 6.0m lengths Field Kit includes rail, tape, micro-stop and extension arm. Roller Conveyor 9501120 ... -
Page 8: Anchoring The Saw
Anchoring the Saw Prior to anchoring the saw unit, take into considerations the requirements mentioned in Section 1.3 and Section 2.2, and other aspects regarding the usage of the machine such as accessibility to cut parts and safe access for the operator. -
Page 9: Connection To Power Source
Connection to Power Source Before connecting the machine to the power supply, check that the socket is not connected in series with other machines. This condition is critical for the ideal operation of the saw unit. (Refer to Figure 4 for wiring of “4-CORE” power supply cable from the machine to a power plug. Note that single- phase machines are supplied in Australia with 15-amp plug). -
Page 10: Chapter 2 - Safety And Accident Prevention
All leads should be replaced if cut, sliced or damaged in any way. Brobo Group S315/S350/S400 Series Metal Cutting Saw is now ready for use. Chapter 3 provides a detailed description of the various features of the saw and its operating cycles. -
Page 11: Noise Level
2.1.1 Noise Level The noise level of an idling metal saw, fitted with a 180-tooth blade (supplied as standard by Brobo Group) has been measured to be below 85 dBA. This complies with the Australian Occupational Health and Safety (Noise) Regulations 1992. -
Page 12: Advice For The Operator
Position of the Operator The user controlling the machine saw operations must be positioned as shown in the diagram below. Figure 6. Correct Position for Operating Saw Unit Advice for the Operator Protective eyewear or goggles must be worn at all times while attending and operating the metal saw. - Page 13 This could damage the blade, the specimen or be a cause for potential injury to the operator. Always turn off the machine before carrying out any repair work. Consult the Brobo Group Engineering Department in the country in which the machine was initially purchased.
-
Page 14: Machine Safety Devices
Machine Safety Devices This product and maintenance manual is not purely intended as a guide for the usage, operation and maintenance of the saw unit in a strictly production environment; it is instead an instrument to providing information on how to use the machine correctly and safely. -
Page 15: Chapter 3 - Main Functions And Operation Of The Machine
CHAPTER 3 - Main Functions and Operation of the Machine Cutting Head Vice Clamp (Manual) Saw Safety Guard Saw Handle (‘Deadman’ Switch) Fabricated Stand (Optional) Gearbox Motor Back Fence Pivot Block 3.1.1 Cutting Head As the name suggests, the cutting head is the focal area where most of the specimen cutting takes place. Thus, correct saw blade selection such as size, number of teeth and tooth pitch are all critical factors that determines the overall performance and quality of the final cuts. -
Page 16: Main Power Standby & Speed Selector Switch
3.1.3 Saw Handle (with ‘Dead Man’ Trigger Switch) Although comes as a standard, the saw handle can be installed with a Dead Man’ type trigger switch enabled instant switching at the operators control. This particular configuration allows for increased efficiency and safety. Figure 9. -
Page 17: Preparation For Operation
Preparation for Operation The following procedure is recommended for the correct cutting using the BW S315/S350/S400 Series Metal Cutting Saw. WARNING SAFETY GEAR Protective clothing, safety glasses and gloves should always be worn while loading parts, operating the machine, or undertaking any maintenance work on the saw. PROCEDURE Using a non-flammable and toxic free solvent, clean the machine to remove any corrosion protective coating prior to use. -
Page 18: Operation Recommendations
Note that for non-ferrous materials such as brass, copper, aluminium etc. require much faster speeds than provided on this machine. If these are the majority of materials cut, a Brobo NF Series machine should be considered. -
Page 19: Chapter 4 - Drawings, Layouts, Assembly And Spare Parts
CHAPTER 4 - Drawings, Layouts, Assembly and Spare Parts 4.1.1 Assembly Drawing (Sheet 1 of 3) -
Page 20: Assembly Drawing (2 Of 3)
4.1.2 Assembly Drawing (Sheet 2 of 3) -
Page 22: Assembly Drawing (3 Of 3)
4.1.3 Assembly Drawing (Sheet 3 of 3) -
Page 23: Electrical Circuit 1Ph/ 3Ph & 3Ph Dual Speed Circuit Diagram
4.2.1 Electrical Circuit 1PH/ 3PH & 3PH Dual Speed Circuit Diagram... -
Page 24: Electrical Circuit 3Ph With Dead Man Trigger (Dmt)
4.2.2 Electrical Circuit 3PH with Dead Man Trigger (DMT) -
Page 25: Component Layout & Electrical Schematic Drawings (3Ph)
Component Layout & Electrical Schematic Drawings (3PH) -
Page 26: Standard Saw Gearbox Assembly
Standard Saw Gearbox Assembly... -
Page 27: Standard Manual Vice Assembly
Standard Manual Vice Assembly... -
Page 28: Dual Manual Vice Assembly
Dual Manual Vice Assembly... -
Page 29: Chapter 5 - Adjustments For The Saw Unit
CHAPTER 5 - Adjustments for the Saw Unit Changing the Blade To replace a worn saw blade: DANGER – ELECTROCUTION Make certain that the power to the manual saw is turned off before proceeding with changing the saw blade. ... -
Page 30: Adjusting The Cutting Angle
Adjusting the Cutting Angle The back jaw wear plates on the BW S315/S350/S400 Series Metal Cutting Saw are typically fitted in the following manner. For angular cutting, the wear plates should be repositioned to provide the maximum support on one side and clearance on the other (Figure 11). Standard Cut Angular Cut Figure 11. -
Page 31: Adjusting The Brobolube Unit
Adjusting the Brobolube Unit When assembled, the Brobolube unit is a precise instrument that supplies an accurate quantity of lubricant directly to the saw blade before it contacts the work piece. There are 2 control variables available for the operator: Air Flow (Volume) Delivery Regulated with the tap (needle valve), this can be adjusted from initial, completely closed to fully open states. -
Page 32: Chapter 6 - Maintenance And Selection Of Consumables
Refilling point is situated in the handle bar mounting threaded hole. The required quantity to refill is approximately 1 litre for the S315/S350/400 gearboxes. Gearbox oil is available from BROBO GROUP Pty. Ltd. in 2 Litre packs (Part No. 9501090). - Page 33 Ensure that the machine performs cuts perpendicular to the work surface. If not, contact Brobo Group engineering department. Test that the blade is at right angles to the workpiece back fence. If not, contact Brobo Group engineering department. Check that the 0° notch on the fixed worktable is aligned with the gradation on the turntable. If not, adjust as described in Section 5.2.
-
Page 34: Chapter 7 - Troubleshoot
CHAPTER 7 - Troubleshoot Troubleshooting For Blade and Cutting Problems PROBLEM IDENTIFIED DIAGNOSIS SOLUTIONS Cuts produced are not at 90 ° Head speed too low or too high Reduce or increase head speed and/or are not perpendicular respectively. Blade with worn teeth Replace with blade,... - Page 35 values. As excessive pressure is exerted of Blade with incorrect and/or the incorrect teeth profile, replace excessive fine tooth pitch the blade with correct tooth pitch dimensions and profile. Any movement of the workpiece Workpiece not clamped firmly in during the cutting process can cause place broken teeth;...
-
Page 36: General Troubleshooting
Metal Cutting Saw and the recommended troubleshooting procedures to undertake to rectify the situations. If the solutions provided do not resolve the problem, or the problem identified differs from those listed, immediately contact Brobo Group engineering department. PROBLEM IDENTIFIED DIAGNOSIS... -
Page 37: Machine Type
During a power failure, turn the machine off. Unexpected Start Up If problem persists, please contact Brobo Group engineering department. Hazardous Events If the ON/OFF switch fails, isolate the machine at the power source. -
Page 38: Warranty
Brobo Group Warranty 1.1 The supplier warrants that all goods supplied by it, shall be free from defects in materials and workmanship for a period of twenty four (24) months from the date of delivery to the Customer. ("the Warranty Period"), on the following terms and conditions. 1.2 The Customer shall promptly provide written particulars to the supplier on becoming aware of any defect in the goods during the Warranty Period, and shall provide the Supplier with all necessary access, facilities and information to enable the Supplier to ascertain or verify the nature and the cause of the defect and to carry out its obligations under this warranty. 1.3 The Supplier's obligation under this warranty is limited to repairs of the defect goods and the Supplier is under no obligation to replace the goods or refund the value of the goods to the Customer. 1.4 If the goods are, in the opinion of the Supplier, not defective or if any defect is attributable to any one or more of the following circumstances then the Supplier is under no obligation whatsoever to the Customer: 1.4.1 The use of the goods for a purpose other than that for which they were intended to be used; 1.4.2 The repair, modification or alteration of the goods by any person other than the Supplier; 1.4.3 Where the defect has arisen due to misuse, neglect or accident, howsoever arising; 1.4.4 Where the defect has arisen due to installation of the goods which were, in the reasonable opinion of the Supplier, incorrectly carried out 1.4.5 Where the goods have not been correctly stored or maintained 1.4.6 Where the defect has arisen due to normal wear and tear on the goods 1.5 The Supplier is under no obligation under this warranty where the Customer has failed to observe the terms of payment for the goods or any other obligation imposed by the terms and conditions of this warranty. 1.6 In the event that the Supplier is supplying goods, which have been manufactured by third parties, the Customer shall be entitled to the benefit of any Manufacturer's Warranty in respect of such goods. The Customer acknowledges that the Supplier accepts no responsibility whatsoever for any Manufacturer's Warranty or any claim howsoever arising from the use of the goods, whether singularly or in combination with other products. 1.7 The Supplier shall not be liable for any indirect or consequential losses or expenses suffered by the Customer, howsoever caused. 1.8 Except as specifically set out herein, or in writing by way of catalogue or pamphlet or otherwise provided by the Supplier to the Customer any term, representation, condition or warranty in respect of the quality, condition or description of the goods, whether implied by statute, common law, trade usage, custom or otherwise, is hereby expressly excluded. This warranty is given by Brobo Group Pty Ltd, ABN: 42 098 264 316 Address: 65‐67 Williams Rd, Dandenong, VIC 3175 Ph: 03 9794 8751 Fax: 03 9794 8792 Email: info@brobo.com.au This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major ...
Need help?
Do you have a question about the S315A and is the answer not in the manual?
Questions and answers