Brobo VS350D Instruction Manual
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Brobo VS350D Instruction Manual

Cold saw, includes stand 135 x 90mm rectangle capacity variable blade speed 20~100rpm
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Instruction Manual for VS350D (S042)
04/04/2019
INSTRUCTION MANUAL
VS350D
Brobo Cold Saw, Includes Stand
135 x 90mm Rectangle Capacity
Variable Blade Speed 20~100rpm
S042

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  • Page 1 Page 1 Instruction Manual for VS350D (S042) 04/04/2019 INSTRUCTION MANUAL VS350D Brobo Cold Saw, Includes Stand 135 x 90mm Rectangle Capacity Variable Blade Speed 20~100rpm S042...
  • Page 2 Page 2 Instruction Manual for VS350D (S042) 04/04/2019  A.C.N. 098 264 316 A.B.N. 42 098 264 316 Quality Endorsed BROBO GROUP (AUST) PTY. LTD. Company ISO 9001 Lic. 10292 8 Fowler Rd, Dandenong, 3175 SAI GLOBAL PO BOX 4274 Dandenong Sth, 3164 Victoria, AUSTRALIA.
  • Page 3 Page 3 Instruction Manual for VS350D (S042) 04/04/2019 OPERATING MANUAL FOR BROBO GROUP MANUAL METAL CUTTING SAWS TECHNICAL SPECIFICATION CHAPTER 1: Installation of the Machine Unpacking and Handling the Machine Parts Checklist Minimum Requirements Anchoring the Saw Connection to Power Source...

  • Page 4: Technical Specification

    This chart is issued as a guide only. Many other factors would attribute to the cutting performance of both the saw blade and the cutting saw machine. BROBO GROUP Pty. Ltd. will not accept any responsibility for the blade selection and/or machine breakages or unsatisfactory cutting performance of both the blade and/or the machine as a direct result of the selection.

  • Page 5: Motor Specifications

    Page 5 Instruction Manual for VS350D (S042) 04/04/2019 Blade Type: AISI M-Z High Speed Steel (62-64 HRC, Hollow Ground) Blue-oxide coated for:  Greater durability,  Better coolant conveyance to the cutting edge, Reduces galling or "pick-up" on sides of the blade, ...

  • Page 6: Cutting Range

    Page 6 Instruction Manual for VS350D (S042) 04/04/2019 CUTTING RANGE Cross Cutting Range (mm) Sectional Angle S315 S350 S400 Profile 90 3 6/8" 4 4/8” 5 1/8” 45 3 6/8" 4 3/8” 4 6/8” 85  85 3 3/8"  3 3/8"...

  • Page 7: Chapter 1 - Installation Of The Machine

    Page 7 Instruction Manual for VS350D (S042) 04/04/2019 CHAPTER 1 - Installation of the Machine 1.1. Unpacking and Handling the Machine WARNING – HEAD HEAVY MACHINES The metal sawing machines are heaviest where the saw heads are fitted and as such, care must be taken while relocating or moving the machines.

  • Page 8: Parts Checklist

    Page 8 Instruction Manual for VS350D (S042) 04/04/2019 1.2. Parts Checklist Along with the saw unit, check that the following accessories, packed "loose", are included as follows: STANDARD ACCESSORIES 1) 1  Saw Blade 2) 1  Operating Handle 3) 1  Service Kit (Hexagon wrenches 5”, 10” & 14”) 4) 1 ...
  • Page 9 Page 9 Instruction Manual for VS350D (S042) 04/04/2019 1.4. Anchoring the Saw Prior to anchoring the saw unit, take into considerations the requirements mentioned in Section 1.3 and Section 2.2, and other aspects regarding the usage of the machine such as accessibility to cut parts and safe access for the operator.

  • Page 10: Connection To Power Source

    Page 10 Instruction Manual for VS350D (S042) 04/04/2019 1.5. Connection to Power Source Before connecting the machine to the power supply, check that the socket is not connected in series with other machines. This condition is critical for the ideal operation of the saw unit.
  • Page 11 Page 11 Instruction Manual for VS350D (S042) 04/04/2019 To connect the machine to the power supply, proceed as follows: 1) Insert the power plug into the socket, while ensuring that the mains voltage is compatible for which the saw unit is operating at.

  • Page 12: Chapter 2 - Safety And Accident Prevention

    Page 12 Instruction Manual for VS350D (S042) 04/04/2019 CHAPTER 2 - Safety and Accident Prevention S315/S350/S400 Series Metal Cutting Saw has been designed and manufactured in Brobo Group accordance to Australian Standards. It is HIGHLY RECOMMENDED that the instructions and warnings contained in this chapter be carefully followed for correct usage of the machine.

  • Page 13: Power Supply

    Page 13 Instruction Manual for VS350D (S042) 04/04/2019 2.1.2. Power Supply The 415/240V power supply requirements for this machine are of a high level and unauthorised interference and or inadequate maintenance could result in a situation that could put the operator at risk. A qualified electrical engineer should always be assigned to maintain and repair the system.

  • Page 14: Advice For The Operator

    Page 14 Instruction Manual for VS350D (S042) 04/04/2019 2.3. Advice for the Operator Protective eyewear or goggles must be worn at all times while attending and operating the metal saw. Do not attempt to operate the machine unless all safety guards are in operation.
  • Page 15 Page 15 Instruction Manual for VS350D (S042) 04/04/2019 Ensure that the specimen being cut is secured firmly in the vice clamps and the machine has been correctly set. Figure 7 show some examples on how to correctly clamp different specimen profiles.

  • Page 16: Machine Safety Devices

    Page 16 Instruction Manual for VS350D (S042) 04/04/2019 2.4. Machine Safety Devices This product and maintenance manual is not purely intended as a guide for the usage, operation and maintenance of the saw unit in a strictly production environment; it is instead an instrument to providing information on how to use the machine correctly and safely.

  • Page 17: Chapter 3 - Main Functions And Operation Of The Machine

    Page 17 Instruction Manual for VS350D (S042) 04/04/2019 CHAPTER 3 - Main Functions and Operation of the Machine Saw Handle (‘Deadman’ Switch) Motor Gearbox Saw Safety Guard Cutting Head Pivot Block Vice Clamp (Manual) Back Fence Fabricated Stand (Optional) 3.1.1.
  • Page 18 Page 18 Instruction Manual for VS350D (S042) 04/04/2019 3.1.3. Saw Handle (with ‘Dead Man’ Trigger Switch) Although comes as a standard, the saw handle can be installed with a Dead Man’ type trigger switch enabled instant switching at the operators control. This particular configuration allows for increased efficiency and safety.

  • Page 19: Preparation For Operation

    Page 19 Instruction Manual for VS350D (S042) 04/04/2019 3.2. Preparation for Operation The following procedure is recommended for the correct cutting using the BW S315/S350/S400 Series Metal Cutting Saw. WARNING – SAFETY GEAR Protective clothing, safety glasses and gloves should always be worn while loading parts, operating the machine, or undertaking any maintenance work on the saw.

  • Page 20: Operation Recommendations

    Page 20 Instruction Manual for VS350D (S042) 04/04/2019 3.3. Operation Recommendations  Select the correct saw blade with the correct tooth pitch and form to suit the material to be cut to provide minimum burr and maximum blade lifespan. ...
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  • Page 26: Three Phase

    Page 26 Instruction Manual for VS350D (S042) 04/04/2019 ONE PHASE THREE PHASE COMPONENT / SCHEMATIC / WIRING DIAGRAMS FOR CONNECTION FOR 1 PHASE OR 3 PHASE CIRCUIT...
  • Page 27 Page 27 Instruction Manual for VS350D (S042) 04/04/2019...
  • Page 28 Page 28 Instruction Manual for VS350D (S042) 04/04/2019 ELECTRICAL DIAGRAM 2 Speed Switch (1-0-2)

  • Page 29: Top View

    Page 29 Instruction Manual for VS350D (S042) 04/04/2019 NOTE MINIMUM 600MM ALL AROUND SAFE SPACE FOR OPERATING ZONE TOP VIEW ISSUED DATE 25.08.2017 SIDE VIEW DRAWN BY ANH BROBO GROUP COLD SAW TITLE: MAIN DIMENSIONS SCALE:NTS SHEET 1 OF 1...
  • Page 30 Page 30 Instruction Manual for VS350D (S042) 04/04/2019 9501670 Spring Assembly 9502120 Spring Clevis 9501300 Link Assembly 9503130 Saw Stand Assembly 9311060 Standard Manual Vice 9324180 Pin Lock 9315000 Spring 9.5x110mm 8715810 Head Set M12x16 8725500 Soc HD Cap M10x35...
  • Page 31 Page 31 Instruction Manual for VS350D (S042) 04/04/2019 ITEM NO. PART NUMBER DESCRIPTION QTY. 9512000 Gearbox 8705340 Hex HD Cap M6x16 9405010 Oil Sight Window 9302120 Front Cover Plate 9305350 Shim 50x62x0.1 9305020 Taper Roller Bearing 30x62x17.25 9314000 Worm Shaft...
  • Page 32 Page 32 Instruction Manual for VS350D (S042) 04/04/2019 ITEM NO. PART NUMBER DESCRIPTION QTY. Nut M16 9104010 Swing Handle 9105040 Deadman Trigger Micro Switch Cable Cable White ITEM NO. PART NUMBER DESCRIPTION QTY. XLR Line Plugs 9615500 AC3MM PD5302 1 = RED 4 = YELLOW ITEM NO.
  • Page 33 Page 33 Instruction Manual for VS350D (S042) 04/04/2019 ITEM NO. PART NO. DESCRIPTION QTY. 8705350 Flat HD Soc Screw M6x16 LG 9314100 Jaw Pad (Front) 9312090 Vice Jaw 8705500 Soc Setscrew M8x25 Halfdog 8715210 Hex LockNut M8 9304080 Vice Guide Rod...
  • Page 34 Page 34 Instruction Manual for VS350D (S042) 04/04/2019 ITEM NO. PART NO. DESCRIPTION QTY. 8705350 Flat Hex HD Cap M6x16 9314100 Jaw Pad (Front) 9312090 Vice Jaw 8705500 Soc Setscrew M8x25 Halfdog 8715210 Hex LockNut M8 9304080 Vice Guide Rod...

  • Page 35: Chapter 5 - Adjustments For The Saw Unit

    Page 35 Instruction Manual for VS350D (S042) 04/04/2019 CHAPTER 5 - Adjustments for the Saw Unit 5.1. Changing the Blade To replace a worn saw blade: DANGER – ELECTROCUTION Make certain that the power to the manual saw is turned off before proceeding with changing the saw ...

  • Page 36: Adjusting The Cutting Angle

    Page 36 Instruction Manual for VS350D (S042) 04/04/2019 5.2. Adjusting the Cutting Angle The back jaw wear plates on the S315/S350/S400 Series Metal Cutting Saw are typically fitted in Brobo Group the following manner. For angular cutting, the wear plates should be repositioned to provide the maximum support on one side and clearance on the other (Figure 11).
  • Page 37 Page 37 Instruction Manual for VS350D (S042) 04/04/2019 5.4. Adjusting the Brobolube Unit When assembled, the Brobolube unit is a precise instrument that supplies an accurate quantity of lubricant directly to the saw blade before it contacts the work piece. There are 2 control variables available for the operator: Air Flow (Volume) Delivery Regulated with the tap (needle valve), this can be adjusted from initial, completely closed to fully open states.
  • Page 38 Page 38 Instruction Manual for VS350D (S042) 04/04/2019 It is recommended that footwear with anti-slip soles be worn at all times. Any spills will result in potentially hazardous slippery surfaces and should be dealt with promptly to prevent physical injury resulting from falls. Do not use coarsely, combustible material like sawdust to soak up oil due to the potential risk of spontaneous combustion.

  • Page 39: Chapter 6 - Maintenance And Selection Of Consumables

    Page 39 Instruction Manual for VS350D (S042) 04/04/2019 CHAPTER 6 – Maintenance and Selection of Consumables 6.1. Role of the Operator The person operating and maintaining the S315/S350/S400 Series Metal Cutting Saw must Brobo Group familiarise themselves with these instructions for their own safety and that of the others, in addition to safeguarding the production of the machine.
  • Page 40 Page 40 Instruction Manual for VS350D (S042) 04/04/2019 3) Change coolant as required, or whenever the coolant starts to get dirty or emits a stale odour. The coolant compensation tank should be checked regularly. Coolant level would expect to naturally decrease over time due to natural evaporation.

  • Page 41: Chapter 7 - Troubleshoot

    Page 41 Instruction Manual for VS350D (S042) 04/04/2019 CHAPTER 7 - Troubleshoot 7.1. Troubleshooting For Blade and Cutting Problems PROBLEM IDENTIFIED DIAGNOSIS SOLUTIONS Reduce or increase head speed Head speed too low or too high Cuts produced are not at 90...
  • Page 42 Page 42 Instruction Manual for VS350D (S042) 04/04/2019 Blade with incorrect and/or As excessive pressure is exerted of excessive fine tooth pitch the incorrect teeth profile, replace the blade with correct tooth pitch dimensions and profile. Any movement of the workpiece...

  • Page 43: General Troubleshooting

    Page 43 Instruction Manual for VS350D (S042) 04/04/2019 7.2. General Troubleshooting Below lists of some of the most commonly identified problems associated with the BW S315/S350/S400 Series Metal Cutting Saw and the recommended troubleshooting procedures to undertake to rectify the situations. If the...

  • Page 44: Machine Type

    Page 44 Instruction Manual for VS350D (S042) 04/04/2019  A.C.N. 098 264 316 A.B.N. 42 098 264 316 Quality BROBO GROUP (AUST) PTY. LTD. Endorsed Company 8 Fowler Rd, Dandenong, 3175 ISO 9001 Lic. 10292 PO BOX 4274 Dandenong Sth, 3164 Standards Australia Victoria, AUSTRALIA.
  • Page 45 Page 45 Instruction Manual for VS350D (S042) 04/04/2019 APRIL 2009 C O N T E N T S   HAZARD ................
  • Page 46 04/04/2019 SCOPE A risk assessment program of plant items was commenced on behalf of Brobo Pty. Ltd. Dandenong South during March 2009. The assessment was commissioned by Mr David Golic. Plant items assessed were located within the manufacturing facility located at 66-68 Williams Rd. Plant assets inspected were as per the Operating Manual for the OHS Series S315, 350, 400 S SCV Metal Cutting Saws, Sn’s.

  • Page 47: Risk Category Matrices

    Page 47 Instruction Manual for VS350D (S042) 04/04/2019 B r o b o P t y . L t d . D a n d e n o n g S o u t h P l a n t...
  • Page 48 Page 48 Instruction Manual for VS350D (S042) 04/04/2019 B r o b o P t y . L t d . D a n d e n o n g S o u t h P l a n t...

  • Page 49: Risk Score Calculations

    Page 49 Instruction Manual for VS350D (S042) 04/04/2019 B r o b o P t y . L t d . D a n d e n o n g S o u t h P l a n t...

  • Page 50: Control Recommendations

    Page 50 Instruction Manual for VS350D (S042) 04/04/2019 B r o b o P t y . L t d . D a n d e n o n g S o u t h P l a n t...
  • Page 51 Page 51 Instruction Manual for VS350D (S042) 04/04/2019 B r o b o P t y . L t d . D a n d e n o n g S o u t h P l a n t...
  • Page 52 Page 52 Instruction Manual for VS350D (S042) 04/04/2019 B r o b o P t y . L t d . D a n d e n o n g S o u t h P l a n t...
  • Page 53 Page 53 Instruction Manual for VS350D (S042) 04/04/2019 AZARD ONTROL Cleaning. Crushing, striking injuries to operators, Fit “DANGER HIGH VOLTAGES, QUALIFIED SERVICE PERSONNEL ONLY, SWITCH maintenance and cleaning personnel. OFF AND ISOLATE PLANT AT ALL TIMES PRIOR TO CARRYING OUT ADJUSTMENTS...
  • Page 54 Page 54 Instruction Manual for VS350D (S042) 04/04/2019 B r o b o P t y . L t d . D a n d e n o n g S o u t h P l a n t...
  • Page 55 This is to certify That an AS 4360 Risk Assessment has been completed on the Brobo S315 A/D, S/SCV 350 D, S/SCV 400/B OHS Series Metal Saws Serial No's. *C29680 ~ (*Subject to limitations) Risk Control recommendations have been implemented accordingly.
  • Page 56 Page 56 Instruction Manual for VS350D (S042) 04/04/2019...

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