Brobo SA350H Manual
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Brobo SA350H Manual

Semi-automatic hydrocheck saw
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BROBO GROUP (AUST) PTY. LTD.
8 Fowler Rd, Dandenong South
Victoria 3175, AUSTRALIA.
☏
+ 61 3 9794 8751
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+ 61 3 9794 8792
PRODUCT & MAINTENANCE MANUAL
SEMI-AUTOMATIC HYDROCHECK SAW
YOUR BROBO DISTRIBUTOR IS:
 Precision Drilling Machines  Tapping Machines  Multi-Head Drills  Tool Grinders 
 Tool Post Grinders  Machine Vices  Special Production Equipment 
 Accessories  Riveting Machines  Pedestal Grinders  Metal Cutting Saws  Linishers 
©
��
info@brobo.com.au
www.brobo.com.au
MODEL No. SA350H, SA400H
A.C.N.
098 264 316
A.B.N. 42 098 264 316
Brobo Group
brobo.com.au

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  • Page 1 © A.C.N. 098 264 316 A.B.N. 42 098 264 316 BROBO GROUP (AUST) PTY. LTD. 8 Fowler Rd, Dandenong South Victoria 3175, AUSTRALIA. �� ☏ + 61 3 9794 8751 info@brobo.com.au �� + 61 3 9794 8792 www.brobo.com.au PRODUCT & MAINTENANCE MANUAL SEMI-AUTOMATIC HYDROCHECK SAW MODEL No.
  • Page 2 OPERATING MANUAL FOR BROBO GROUP SEMI-AUTOMATIC HYDROCHECK TECHNICAL SPECIFICATION CHAPTER 1: Installation of the Machine Unpacking & Handling the Machine Parts Checklist Minimum Requirements Anchoring the Saw Connection to Power Source Connection to Compressed Air Supply CHAPTER 2: Safety & Accident Prevention Operation of the Machine 2.1.1.

  • Page 3: Technical Specification

    This chart is issued as a guide only. Many other factors would attribute to the cutting performance of both the saw blade and the cutting saw machine. BROBO GROUP Pty. Ltd. will not accept any responsibility for the blade selection and/or machine breakages or unsatisfactory cutting performance of both the blade and/or the machine as a direct result of the selection.

  • Page 4: Motor Specifications

    Pneumatic Stroke (mm): 10mm 1620 N / 1 Bar air pressure (365 lb force). Clamping Force (N): At 600 kPa, Clamping force = 9720 N = 991 kg force = 2185 lb force TABLE 3. Vice Clamp Brobo Group brobo.com.au...

  • Page 5: Cutting Range

    DIMENSIONAL SPECIFICATIONS Base Dimensions (L  W): 550mm  660mm Table Working Height: 968 mm Saw Height: 1480 mm SAW WEIGHT Packaged SA350 278 kg SA400 280 kg Brobo Group brobo.com.au...

  • Page 6: Chapter 1 - Installation Of The Machine

    Upon receiving the Brobo Group SA350/SA400 Semi-Automatic Saw, the machine should be standing upright & positioned centrally on top of a wooden pallet. While the machine is situated on the pallet, position the forklift arms under the pallet between the runners, keeping in mind that the machine is head heavy.

  • Page 7: Standard Accessories

    Each saw model has an inbuilt safety system to protect it against voltage variations. However,  for the machine to perform efficiently, ensure that the saw unit operates within 10% limits of the recommended voltage of the motor. Brobo Group brobo.com.au...
  • Page 8 For added stability, it is strongly recommended that the machine stand is fastened to the floor by using loxins (not provided). When positioning & fastening the unit, please refer to the hole locations shown in Figure Figure 2. Anchoring Hole Locations Brobo Group brobo.com.au...

  • Page 9: Connection To Power Source

    & connect it accordingly to the corresponding voltage supply. d) If the dual motor is requested, the motor is always connected to the higher voltage, unless otherwise specified prior to the order being placed. Brobo Group brobo.com.au...

  • Page 10: Emergency Stop

    Figure 5 below. Figure 5. Ideal Air Supply Connection Brobo Group SA350/400 Semi-Automatic Saw is now ready for use. Chapter 3 provides a detailed description of the various features of the saw & its operating cycles Brobo Group brobo.com.au...

  • Page 11: Chapter 2 - Safety & Accident Prevention

    CHAPTER 2 - Safety & Accident Prevention Brobo Group SA350/400 Semi-Automatic Saw has been designed & manufactured in accordance with Australian Standards. It is HIGHLY RECOMMENDED that the instructions & warnings contained in this chapter be carefully followed for correct usage of the machine.

  • Page 12: Power Supply

    IEC Standards Part 195: Earthing & Protection Against Electric Shocks 1998. The position of the Operator The user controlling the machine saw operations must be positioned as shown in figure 6 below. Figure 6. Correct Position for Operating Saw Unit Brobo Group brobo.com.au...

  • Page 13: Advice For The Operator

    Always keep the workplace are as clean as possible. Remove equipment, tools or any other objects from the cutting zone. Support the workpiece on both sides of the machine to prevent it from falling or jamming during the cutting cycle. Brobo Group brobo.com.au...
  • Page 14 This could damage the blade, the specimen or be a cause for potential injury to the operator. Always turn off the machine before carrying out any repair work. Consult the Brobo Group Engineering Department in the country in which the machine was initially purchased. Brobo Group...

  • Page 15: Machine Safety Devices

    & safely. The following standards listed in section 2.4.1, which are applicable to the Brobo Group SA350/400 Semi-Automatic Saw, are those specified by the EEC Committee that governs the safety of machinery, health &...

  • Page 16: Chapter 3 - Main Functions & Operation Of The Machine

    (Figure 9) is to protect the user from the spinning blade. It also functions as a safety device to protect the operator from any broken tooth, swarf or high- velocity particles that might be dislodged by the cutting process. Figure 9. Saw Safety Guard Brobo Group brobo.com.au...
  • Page 17 The pressure of each vice clamp could be modified using the pressure regulators located on the main electrical unit door. Each vice must be adjusted manually to accommodate various cross-sectional profiles. Figure 11. Pneumatic Vice Clamp Brobo Group brobo.com.au...
  • Page 18 Figure 12. PLC Control Box Cutting Speed Selection Brobo Group SA350/400 Semi-Automatic Saw comes with fully adjustable feeding speed. Feeding speed is adjusted at the Feed Rate control valve (Figure 12). The hydrocheck unit feeds at constant force hence the cutting speed will vary also according to the thickness of the cut section.

  • Page 19: Preparation For Operation

    3.2. Preparation for Operation The following procedure is recommended for the correct cutting using the Brobo Group SA350/400 Semi-Automatic Saw WARNING – SAFETY GEAR Protective clothing, safety glasses and gloves should always be worn while loading parts, operating the machine, or undertaking any maintenance work on the saw.
  • Page 20 In case of overload saw reverses feed, re-establishes correct running of motor & continues the cut. If the saw overload system is reversing feed regularly during a cut, it indicates the blade is worn. Replace the blade promptly at this occurrence changes. Brobo Group brobo.com.au...

  • Page 21: Operation Recommendations

    If these are the majority of materials cut, a Brobo NF Series machine should be considered. CHAPTER 4 - Drawings, Layouts, Assembly & Spare Parts Brobo Group brobo.com.au...
  • Page 22 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY DIMENSIONS TOLERANCES: 001002 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 23 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: HYDROCHECK ASSEMBLY 002001 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 3...
  • Page 24 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY HYDROCHECK SAW ASSEMBLY TOLERANCES: 002010 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 3...
  • Page 25 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9915030 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 26 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 002002 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 3 OF 3...
  • Page 27 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY TOLERANCES: 9910100 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 28 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY S350 9935260 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 2...

  • Page 29: Section View

    REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY S350 9935260 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 2 OF 2...
  • Page 30 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY S400 9935270 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 31 2000 mm 50.0 WEIGHT: SHEET 1 OF 1 ALL RIGHTS RESERVED. THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY LT...
  • Page 32 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9501740 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 33 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY TOLERANCES: 9711200 MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 1...
  • Page 34 Button Head Cap Screw M8x40 8705580 Hex Head Screw M8x40 9501560 Mirco Flip Included Arm 9501210 Brobo 68 Kg Conveyor Roller 3000x305x150mm Pitch 9504320 Adjuststable Stand 610 - 1016 mm 9501240 Mounting Bracket Conveyor RH 9501250 Mounting Bracket Conveyor LH...
  • Page 35 Button Head Cap Screw M8x40 8705580 Hex Head Screw M8x40 9501560 Mirco Flip Included Arm 9501210 Brobo 68 Kg Conveyor Roller 3000x305x150mm Pitch 9504320 Adjuststable Stand 610 - 1016 mm 9501240 Mounting Bracket Conveyor RH 9501250 Mounting Bracket Conveyor LH...
  • Page 36 REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY ASSEMBLY 3M 9501590 TOLERANCES: MATERIAL: MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN Address : 8 Fowler Rd, Dandenong VIC 3175 LINEAR: PERMISSION OF BROBO GROUP PTY LT ANGULAR: https://brobo.com.au/ WEIGHT: SHEET 1 OF 2...
  • Page 37 2000 mm 50.0 WEIGHT: SHEET 1 OF 1 ALL RIGHTS RESERVED. THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY LT...

  • Page 38: Flow Control Valve

    2000 mm 50.0 WEIGHT: SHEET 1 OF 1 ALL RIGHTS RESERVED. THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY LT...

  • Page 39: Main Supply

    2000 mm 50.0 WEIGHT: SHEET 1 OF 1 ALL RIGHTS RESERVED. THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY LT...
  • Page 40 2000 mm 50.0 WEIGHT: SHEET 1 OF 1 ALL RIGHTS RESERVED. THIS DRAWING MAY NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF BROBO GROUP PTY LT...
  • Page 41 E2019090601 06.06.2022 DELTA VFD-EL PARAMETER VARI SPEED SAW AUSTRALIA 1PH 240V SUPPY AUSTRALIA 3PH 415-440V 3PH 220V 3PH 460V PARAMETERS SET VALUE FUNCTION 00.03 Display the actual output frequency 01.00 Max Output Frequency % 01.02 220/440 Maximum Output Voltage (Vmax) - 3Ph 01.09 Accel Time 1 01.10...

  • Page 42: Chapter 5 - Adjustments To The Saw Unit

    10) If optional devices are supplied, mount the stock support & rollers on either side of the clamping table. Normally stock should feed on the left to right, but it can be feed from the right to left if required. Brobo Group brobo.com.au...

  • Page 43: Adjusting The Cutting Angle

    5.2. Adjusting the Cutting Angle The back jaw wear-plates on the Brobo Group SA350/400 Semi-Automatic Saw are typically fitted in the following manner. For angular cutting, the wear plates should be repositioned to provide the maximum support on one side &...
  • Page 44 If still unsure whether lubricant is being delivered, disconnect the supply tubing to the tap (needle valve) & hold the tube against some blotting paper for a few seconds while the lubricator is operating. Brobo Group brobo.com.au...
  • Page 45 In addition, rags soaked in oil should not be burned. Do not pour oil down the drain, which would ultimately contaminate the water supply & pollute the environment. For firefighting purposes, either use CO2, dry chemical or foam retardant to extinguish the flames. Brobo Group brobo.com.au...

  • Page 46: Chapter 6 - Maintenance & Selection Of Consumables

    2) Observe the oil level on the gearbox. The first oil change should be performed after the initial 60 hours of operation & 500 hours of operation thereafter. Use Brobo Gearbox Oil (Part No. 9501090) Refilling point is situated in the handle bar mounting threaded hole.
  • Page 47 Coolant level would expect to naturally decrease over time due to natural evaporation. Use premium quality coolants such as CoolTech 500 or SlideTech 68. Coolant is available from BROBO GROUP Pty. Ltd. in 2 litre & 20 litre packs (Part No. 9301570 & 9501080): Concentrate, Ratio 1:20 4) Lubricate the saw head pivot shaft &...

  • Page 48: Chapter 7 - Troubleshoot

    Blade not worn incorrectly start cutting at half feeding speed. After a normalizing period (cutting surface about 300cm for hard materials & 1000cm for softer materials), both cutting & feed speeds can be brought up to normal values. Brobo Group brobo.com.au...
  • Page 49 Teeth in contact with the material Check the coolant level & clean before commencing the cut piping & nozzles Insufficient coolant Specimen vibrates in the vice; check that the vice clamps are position correctly & the clamping pressures Excessive vibrations are adequate Brobo Group brobo.com.au...

  • Page 50: General Troubleshooting

    7.2. General Troubleshooting Below lists of some of the most commonly identified problems associated with the Brobo Group SA350/400 Semi- Automatic Saw and the recommended troubleshooting procedures to undertake to rectify the situations. If the solutions provided do not resolve the problem, or the problem identified differs from those listed, immediately...
  • Page 51 Loose connectors Check that the orange power connector at the actuator is not loose. Faulty feed jog switches Contact Brobo Group engineering department for replacement of part Actuator jammed Remove motor which requires four screws to be removed from the motor &...

This manual is also suitable for:

Sa400hSa350Sa400

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