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Engine
Removal
Installation
ENGINE
REMOVAL AND INSTAllATION
REMOVAL
INSTALLATION
ENGINE MOUNTING
INSULATORS
REMOVAL
It is much easier to
remove
engine
and
transmission
as
a
single
unit
than
to
remove
them
separately
After
re
moval
engine
can
be
separated
from
transntission
assembly
Notes
a
Be
sure
to
hoist
engine
and
jack
up
transmission in
a
safe
manner
b
Use
fender
cove
to
protect
vehicle
body
1
Remove
battery
2
Scribe
hood
hinge
location for
proper
reinstallation
and
remove
hood
Note
Have
an
assistant
help
you
so as
to
prevent
damage
to
body
3
Drain
radiator coolant
4
Disconnect
upper
and
lower
radiator
hoses
from
engine
5
Remove
two
oil
cooler
hoses
from lower end of radiator
Auto
ma
tic transmission
models
only
6
Remove
radiator shroud
7
Remove four bolts
securing
radia
tor and
detach radiator
Note
Always tighten securing
bolt
at
upper
right
hand side
together
with
body
harness terminal
8
Remove carburetor
air
cleaner
as
follows
Remove fresh
air
duct
Remove
hot
air
duct
Loosen
air
cleaner band bolt and
air
cleaner
supporting
bolts
Disconnect
air
cleaner
ta air
pump
hose
Disconnect
air
cleaner
to
rocker
cover
hose
at
rocker
cover
Disconnect
air
cleaner
to air
control
valve hose
California models
only
CONTENTS
ER 2
ER 3
ER 3
FRONT
INSULATOR
REAR
INSULATOR
TIGHTENING
TORQUE
ER
4
ER 4
ER
4
Disconnect
air
deaner
to
A B
valve
hose
Disconnect
air
cleaner
ta
vacuum
hoses
Note
Protect
carburetor from dust
and
foreign
matter
by
placing
cover
over
air inlet
opening
9
Disconnect
fuel
pump
to
fuel
fdter hose and
return
hose
10
Disconnect carbon
canister
hose
on
engine
side
II
Disconnect
air
pump
air
C1eaner
to
al
p
p
hose
12
Disconnect
following
cables
wires
and hoses
Engine ground
cable
Accelerator
wire at
carburetor
High
tension
cable between
ignition
coil
and distributor
Wire
to
distributor
at
body
ter
minal
Wire
to
oil pressure switch
Wires
to
thermal transmitter
Wires
to
B C
p
D
cut
solenoid
Non California
models
only
auto
choke heater and anti
dieseling
solenoid
Wires
to
alternator
Wires
to starter motor
Heater inlet and outlet hoses if
so
equipped
Vacuum hose of Master Vac
at in
taJce manifold
Wires for back
up
lamp
switch
Cable
to
speedometer
13
Remove
transmission
control
linkage
from
transmission
Manual transmission models
I
Detach rubber boot
2
Remove
E
ring
and
control
lever
pin
from
transmission
striking
rod
guide
and
remove
control lever
ER 2
Fig
ER
l
Automatic
transmission models
I
Disconnect selector range lever
from manual shaft
2
Disconnect
wires
at
inhibitor
switch
and
down shift solenoid
14
Air
conditioner
equipped
models
need
following procedures
1
After
removing
flexible
hose
support
remove
four
comi
ressor se
curing
bolts
Then
move
the
com
pressor to
battery
support
2
Remove
vacuum
hoses
of
F LC D solenoid valve
3
Remove F LC D
actuator
15
Remove
two
bolts
securing
clutch
operating cylinder
Then dis
connect
operating cylinder
and
flexi
ble
tube
as
an
assembly
Manual
transmission
models
only
16
Disconnect
front exhaust tube
from exhaust manifold
17
Remove
propeller
shaft
I
Disconnect
propeller
shaft
center
bearing
bracket
from
third
crossmember
2
Disconnect
propeller
shaft from
companion
flange
of
differential
carrier
3
Remove
propeller
shaft
from
transmission
and
plug
up
rear
end of
extension
housing
of transmission
to
prevent
oil
leakage
18
Attach
a
suitable
wire
or
chain
to
lift
engine
19
Remove
front
engine mounting
bolts
at
engine mounting
front sup
port
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