Table of Contents
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REMOVAL
1
Disconnect
negative battery
ter
minaL
2
Disconnect
two
lead
wires
and
connector
from alternator
3
loosen
adjusting
bolt
4
Remove alternator drive belt
5
Remove
parts
associated
with
alternator from
engine
6
Remove alternator from vehicle
DISASSEMBLY
1
Remove
pulley
nut
and
pulley
assembly
11
C
@@@
EE033
Fig
EE 27
Removing
pulley
ond
fan
2
Remove
brush
holder
fIxing
screws
and
remove
brush
holder
cover
Pull brush holder fOIWard
and
remove
brushes
together
with brush
holder
Note
Do
not
disconnect N tenninaJ
from
stator
coil lead wire
EE346
1
N
terminal
2
Brush
holder
3
Brush holder
co
r
Fig
EE 28
Remouing
brush
Engine
Electrical
System
3
Remove
through
bolts
Separate
front
cover
with rotor
from
rear
cover
with
stator
by lightly tapping
front
bracket
with
a
wooden mallet
J
J
4
C
EE035
Fig
EE 29
Separating front
cover
with rotor
from
rear cover
4
Remove
three
set
screws
from
bearing
retainer
and
separate
rotor
from front
cover
DO Q
EE036
Fig
EE 3D
Removing
rotor
5
Pull
rear
bearing
out
from
rotor
assembly
with
a
press
or
bearing
puller
L
I
EE037
Fig
EE 3I
Pulling
out
of
roar
bearing
EE 16
6
Remove diode
cover
fIXing
screw
and
remove
diode
cover
Disconnect
three
stator
coil lead
wires
from diode
terminal with
a
soldering
iron
7
Remove A tenninaJ
nut
and diode
installation
nut
and
remove
diode
assembly
CD
AJ
f
e
ecA
O
1
Diode
assembly
o
2
Diode
cover
o
EE039
Fig
EE 32
Removing
diode
088embly
Note
Use
care
in
assembly
to
on
it
handling
diode
an
undue
st
INSPECTION
AND
REPAIR
Remove
alternator
from
car
and
connect
a
circuit
tester
between
F
tenninal and E terminal
When
the
resistance
is
approxi
mately
5il the condition of brush and
fIeld
coil
is
satisfactory
When
no
continuity
exists
in
brush
or
fIeld
coil
or
when
resistance
differs
significantly
between those
parts
dis
assemble and
inspect
A
o
E
O
1
ld
Q
EE040
Fig
EE 33
Inspecting
alternator
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