Assembly - York Fitness 1001 Home-Gym 5020 Assembly Instructions Manual

NOTE: MAXIMUM WEIGHT STACK LIMIT 65KGS. (DO NOT
ADD EXTRA WEIGHTS) MAXIMUM WEIGHT OF USER = 100KG
Before assembly, read each section carefully. If these
instructions are followed exactly you will have no problems
with assembly.
Tools required: Slotted Screwdriver and 2 adjustable
Spanners or 7/16"(11mm) Spanner
1/2"(13mm) Spanner
9/16"(15mm) Spanner
5/8"(16mm) Spanner
BOX1
Part No. Description
32B85 Bag 75
32B93 Bag 83
27E032 Foam Rollers
30E02 Upholstery 1001
21E2290
21E2202
21E2203
21E2205
21E2235
21E2229
21E2241
BAG75
Part No. Description
33A03 1/4" Nyloc Nut
33A14 1/4" x 1 3/4" RHSMS
33A11 1/4" x 2" RHSMS
33A32 5/16" Hex Nut
41B400 1/4" Thread Cap
33A33 5/16" Nyloc Nut
33A51 3/8" Hex Nut
33A53 3/8" Nyloc Nut
33A48 3/8" x 2" H.H. Bolt
33A59 3/8" x 4 1/2" H.H. Bolt
33A45 3/8" x 13/16" Stripper Bolt
33A46 3/8" x 2" Stripper Bolt
33A421 3/8" x 4 1/4" Eye Bolt
33B63 3/8" SAE Washer
41B402 3/8" Thread Cap
41B07 1 1/4" SQ. Int. Cap (Black)
41B031 1 1/2" SQ. Int. Cap (Black)
41A83 Rubber Bumper
41A82 3" Pulley Wheel
41B211 Foam Cap 1" (Red)
41A81 31.75 IDx107.95mm Handgrip
Take upholstered piece and place upside down.
Place Pt.2205 on top of upholstery and put three x Pt.2290
(5/8" round tubing) through three large holes in Pt.2205 so that
the holes in the round tubing line up with holes in the
upholstery and Pt. 2205 is in the middle.
Insert six x 1/4"x 1 3/4" slotted screws through holes in
Pt.2290 and screw evenly into holes in the upholstery until
secured. Insert Pt.2235 into Pt.2205. Put one x 3/8" x 2" hex
head bolt through the hole in Pt.2235 and put one x 3/8" nyloc
nut on finger tight.
Assemble pulley wheel
in Pt.2205 as shown in (A)
using:
one x 3" pulley wheel
one x 3/8" washer
one x 5/16" hex nut
one x 3/8" x 13/16" stripper bolt
Pulley wheel should move freely
within bracket.
SECTION 1
Attach finger tight two x Pt.2203 to Pt.2205 using:
Install four x 1 1/4" and one x 1 1/2" square internal caps.
Install one x round rubber bumper into Pt.2202 using
one x 1/4" x 2" slotted screw and one x 1/4" nyloc nut.
Take one x 4 1/4" eyebolt and screw on one x 3/8" hex nut until
it can go on no further. Insert eyebolt into back of Pt.2202 and
put on remaining one x 3/8" nyloc nut. Install thread cap.
Install remaining black caps into Pts.2202,2203,and 2205.
Attach Pt.2202 to Pt.2205 as
Qty.
in drawing B using:
one x 3/8" x 2" stripper bolt
1
one x 5/16" nyloc nut
1
two x 3/8" washers.
4
1
Leg curl must move freely
3
so do not over tighten
1
2
Insert two Pts.2241 into Pt.2202, slide on foam rollers and install
1
four large red foam caps into the tubing.
1
1
Now have someone sit on the bench while you tighten all the
2
remaining bolts. This will level the bench. Bolt in PT.2235 must
be tightened until it will not move inside Pt.2205.
Wet inside hand grips with warm soapy water and install on
Pt.2229.
Qty
Now open Box No.2 which contains the following parts:
1
6
BOX 2
1
Part No.
1
1 32B37
32B86
1
1 32B87
4 32B88
21E2225
1
21E2227
2
1 21E2250
1
1
Locate Bag No.27 and check contents as listed :
3
BAG 27
1
6
Part No.
4
33A03
1
33A14
1
41A83
4
2
Install Pts. from Bag 27 into
Pt.2225 as shown in C.
Locate Bag 76 and check contents as listed:
BAG 76
Part No.
33A32
33A45
33B63
41A82
Turn Pt.2225 upside down and install the two pulley wheels
as you did before.
Put Bag 77, 78, and Pt. 2227 to one side.
two x 3/8" x 4 1/2" hex head bolts
and two x 3/8" nyloc nuts
Description
Bag 27
Bag 76
Bag 77
Bag 78
Description
1/4" Nyloc Nut
1/4" x 1 3/4" RHSMS
Rubber Bumper
Description
5/16" Hex Nut
3/8" x 13/16" Stripper Bolt
3/8" SAE Washer
3" Pulley Wheels
Qty.
1
1
1
1
1
1
1
Qty.
4
4
4
Qty.
2
2
2
2
PAGE 3
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