E.C.A. Proteus Plus Installatio And User's Operating Instructions

E.C.A. Proteus Plus Installatio And User's Operating Instructions

23,3 kw room sealed fan assisted gas combination boiler (monothermic type)

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PLUS
23,3 kW Room Sealed Fan Assisted Gas Combination Boiler (monothermic type)
INSTALLATION AND USER'S OPERATING
INSTRUCTIONS

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Questions and answers

Денисламов Ильдар
May 2, 2025

Является ся ли нормальным когда в зимнем режиме даже при отсутствии горения газа для обогрева батарей в доме внутри котла идет небольшое плавное жужжение (шум). В службе 104 сказали что это внутренний насос циркуляции работает 24 часа в сутки. Но ведь если нет горения газа на отопления насос мог бы и не работать. Прошу консультации, в инструкции про режим работы внутреннего насоса ничего нет.

1 comments:
Mr. Anderson
May 16, 2025

Yes, it is normal for the E.C.A. Plus boiler to make a slight humming noise in winter mode even when there is no gas combustion. This is likely due to the internal circulation pump, which can operate continuously to maintain system readiness.

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Татьяна
April 26, 2025

Добрый день.Проблема котел нагревается до температуры+90 градусов.

1 comments:
Mr. Anderson
May 14, 2025

The E.C.A. Plus boiler could heat up to 90 degrees Celsius if the CH (Central Heating) water flow temperature is adjusted near its maximum setting of 80°C and the boiler continues heating due to high demand or a control fault. Additionally, if error conditions occur, such as a faulty temperature sensor or a malfunction in the modulation controls, the boiler may overheat beyond the normal range.

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Summary of Contents for E.C.A. Proteus Plus

  • Page 1 PLUS 23,3 kW Room Sealed Fan Assisted Gas Combination Boiler (monothermic type) INSTALLATION AND USER’S OPERATING INSTRUCTIONS...
  • Page 2: Table Of Contents

    ...-- .I CONTENTS PREFACE GUARANTEE SERVICE & SYMBOLS' DEFINITIONS SAFETY INSTRUCTIONS AND WARNINGS PRODUCT General Specifications Product Notation Technical Data BOILER PACKAGING INSTALLATION Selection Of The Boiler Location Mounting The Boiler CONNECTIONS Flue Connection Gas Supply Water Systems & Electricity Supply BOILER START-UP Final Checks And Operations Before Boiler Start-up Control Panel...
  • Page 3: Guarantee & Service

    PREFACE Proteus Plus 23,3 kW room sealed fan assisted gas combination boilers have been designed for providing efficient, safe and comfortable central heating (CH) and domestic hot water (DHW). The boilers are supplied for use with either natural gas or LPG.
  • Page 4 SAFETY INSTRUCTIONS AND PRECAUTIONS This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
  • Page 5: Product

    Boiler Start-up  Boiler start-up must be performed certainly by qualified person.  Gas type (natural gas/LPG), gas supply pressure (mbar), maximum DHW operating water presure (bar) and electricity supply voltage (V) data which are detailed on the information plate must be suitable with mains supply conditions.
  • Page 6: Product Notation

    (monothermic type) Technical Data Proteus Plus 23,3 kW room sealed fan assisted gas combination boiler is a C type boiler (EN 483). C type boilers have a sealed combustion chamber. Required fresh air for combustion is provided independently from the installation room by concentric air/flue ducts and products of combustion can be also discharged by the same air/flue ducts.
  • Page 7 Table 2.2 PRP 24 HM Unit Gas Category * 2H 3B/P Boiler Type Natural gas Type of gas Performances , Min. Heat Output , Max. Heat Output 23,3 maks , Heat Output 18,7 , Min. Thermal Load , Max. Thermal Load 25,6 maks , Thermal Load...
  • Page 8: Wiring Diagram

    Wiring Diagram PRP 24HM • ==-;Kj - : _ ® E::::::::l c::::::::J 27 . 2 MA IN BOARD SUPPLY CABLE 9 OUTS DE TEMPERATURE SENSOR (Optional TERM INAL ELECTR VALVE DHW FLOW SENSOR GAS VALVE MODULATOR GASVALVE TEMPERATURE SENSOR ROOM THERMOSTAT (Optional) IFFERENTIAL A R PRESSURE SWITCH...
  • Page 9: Boiler Packaging

    fig. 1 BOILER PACKAGING CAUTION: The instructions on the boiler package should be considered during transportation and storage. - The product is covered with a cardboard box of which dimensions are 867x 470x400 mm (HxWxL) and supported by upper and lower styrofoams (fig. 2a). fig.
  • Page 10 - For room sealed fan assisted operation, apart from the boiler package, concentric air/flue kit ( 60/100) is given with a cardboard box. Air/flue kit consists of the following parts: a) Flat sealing ring b) Flange c) 90 Concentric elbow d) Screws e) Fixing Collar f) Sealing ring, EPDM...
  • Page 11: Installation

    INSTALLATION Selection Of The Boiler Location The boiler must be installed in accordance with gas safety regulations and relevant standards. Additionally, the clearances around the boiler should be as shown in fig. 4 in order to make service, maintenance and usage easier. ...
  • Page 12: Mounting The Boiler

    Room Sealed Fan Assisted Operation WARNING: For room sealed fan assisted appliance, the boiler location and air/flue terminal position must obey national and local requirements, gas safety regulations and relevant standarts. The room sealed fan assisted boiler is not suitable for external installation. It should be within in the building.
  • Page 13: Connections

    fig. 7 CONNECTIONS Flue Connection 3 different types of air/flue system can be designed for 23,3 kW room sealed fanned boilers: assisted a) The air/flue system is designed by horizontal concentric ducts. b) The air/flue system is designed by two separate ducts. c) The air/flue system is designed by vertical concentric ducts.
  • Page 14 fig. 9 Room Sealed Fan Assisted Operation fig. 10 should be ordered through If the air/flue kit length is insufficient, additional flue accessories qualified service. Do not use any other type / brand name of flue parts. - Horizontal air/flue kit accessories (fig 11): a) Concentric extension, L=500 mm, 60/100 mm Concentric extension, L=1000 mm, 60/100 mm Concentric elbow, 60/100 mm...
  • Page 15 Room Sealed Fan Assisted Operation The total length of horizontal air/flue system must not exceed 3 m. Furthermore, each extra concentric elbow or two pieces of 45 concentric elbow decreases the maximum length 1m (fig. 12). The maximum number of 90 elbow to be used is 3.
  • Page 16 Room Sealed Fan Assisted Operation Mounting the restrictor: The restrictor should be mounted on the fan outlet according to the length of the air/flue connection to provide efficient combustion and suitable combustion products. Table 3 restrictor Product Elbow L (m) (mm) ...
  • Page 17 Room Sealed Fan Assisted Operation Connection by two separate ducts Maximum length of the air ducts and flue ducts are seen in Table 4. The air ducts and flue ducts must be parallel (fig. 15). - The twin air/flue kit and its accessories (fig. 14): a) The twin air/flue kit b) Extension, L=500 mm, 80 mm Extension, L=1000 mm, 80 mm...
  • Page 18: Table 4

    Room Sealed Fan Assisted Operation Table 4 restrictor Product Elbow (mm)  42 1x90 PRP 24 HM  42 2x90 Connection by vertical concentric ducts Vertical flue connection can be designed by 60/100 mm or 80/125 mm concentric ducts. The total length is 3 m for 60/100 mm vertical air/flue system and 8 m for 80/125 mm vertical air/flue system.
  • Page 19: Product Elbow L (M) L (M) Restrictor (Mm) 1X90

    Room Sealed Fan Assisted Operation Table 5 The restrictors for 60/100 mm concentric ducts restrictor Product Elbow L (m) (mm)  47 ≤ 1 1x90  49 1< ≤ 2 1x90 2< ≤ 3 1x90 PRP 24 HM  49 ≤...
  • Page 20: Gas Supply & Water Systems

    & Gas Supply Water Systems (Optional) - Water & gas connections between the boiler and the mounting bracket can be fixed with the optional pipes and the nipples as shown in fig. 18. 1\!Iounting Bracket Nipp le (3/4" fig. 18 a) CH flow 3/4"...
  • Page 21: Electricity Supply

    Electricity Supply Electrical installation should be made according to the national and local instructions. The boiler must be earthed and a standard 230 V AC - 50 Hz supply is required. WARNING: Disconnect power supply to prevent electrical shock before connecting the electricity supply.
  • Page 22: Boiler Start-Up

    BOILER START-UP Final Checks And Operations : Having completed the installation and connections (flue, electricity supply, gas supply and water circuits) of the boiler according to the authorized gas company regulations and relevant standards, the final checks and operations must be carried out by qualified person. Filling the boiler and central heating circuit with water.
  • Page 23: Control Panel

    The filling tap is not available in some models based on national and local regulations. Control Panel The control panel shown in fig. 20 consists of the following parts as detailed below. Fault & Error LED Manometer Status Potentiometer Domestic Hot Water Temperature Potentiometer Central Heating Potentiometer fig.20...
  • Page 24: Operating The Boiler

    Error Reset Mode - Error code and error led will be flashing countinusly If the errors cause a lock out condition, tum to Status (Pl) to Reset" "position and hold it for sec. to get to the normal operation (winter or summer) mode again.
  • Page 25 - In case of failed ignition, automatic ignition sequence is repeated 5 times. If all ignition trials are failed, flame failure lockout happens. Error LED (red) will turn ON and blink to indicate this error condition (fig.22). Turn Status ’s knob to the reset “ ”...
  • Page 26 - Rotate the CH to minumum position. The summer mode will be active and the system will go back to stand-by mode again. Frost Protection The appliance goes on and off automatically depending on actual water temperature values measured by the sensors for protecting water circuits against freezing. This function protects both CH and DHW systems.
  • Page 27: Gas Type Conversion

    fig. 21 Programming the Unit - Set the right sliding button to P. - See the program number that you want to set while pressing P button. (If the program to be set is startup program, sign will appear. 1,3,5,7,9,11,13,15 are startup programs; 2,4,6,8,10,12,14,16 are shutdown programs) - Set the day of startup or shutdown program by pressing button.
  • Page 28: Gas Pressure Adjustments

    The heat output directly depends on the operating pressure. When the operating gas pressure range is adjusted, minimum and maximum heat output is also adjusted (mechanically). Proteus Plus 23,3 kW Table 7 Max. operating gas pressure (mbar)
  • Page 29: Replacement Of The Burner Injectors

    fig. 22 Replacement Of The Burner Injectors WARNING:Keep the gas valve on the boiler and electricity supply closed during replacement of the burner injectors. - Shut off the boiler by turning the status to OFF-Reset position and turn off the gas valve on the boiler.
  • Page 30: Gas Leak Test

    .. GAS LEAK TEST );- Apply a rich soap and water solution to the surface of all pipe connections. Bubbles indicate a gas leak In case of gas leak, tighten the pipe connection. Check the pipe connection again for gas leak. Replace the part/parts if gas leak can not be stopped.
  • Page 31 Table 11 Fault/Error Cause Solution 1- The boiler does not start up - Lack of electricity. -Check the electricity connections. by turning Status to “winter or summer” position. - No flame in burner after 3 ignition - Turn the Status Konb (P1) to Off/Reset 2- Flame failure lockout: trials.
  • Page 32: Maintenance

    MAINTENANCE - The boiler should be checked and serviced for general maintenance once a year. Maintenance and service operations must be carried out only by qualified person. - Only a damp cloth should be used for cleaning the outer space of the boiler and then the surfaces should be dried completely.
  • Page 33 23,3 kW gas combination boilers’ capacity & operating gas pressure diagrams for (LPG) Propan ALL RIGHTS RESERVED Product specifications are subject to change without notice. Manufacturer : EMAS MAKİNA SANAYI A.Ş. Organize Sanayi Bölgesi Mustafa Kemal Bulvarı No:13 MANİSA Pbx: +90 236 213 00 21 Fax: +90 236 213 08 59 www.emas.com.tr...

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