Alliance Laundry Systems HY125_MICRO Installation Operation & Maintenance
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Alliance Laundry Systems HY125_MICRO Installation Operation & Maintenance

Alliance Laundry Systems HY125_MICRO Installation Operation & Maintenance

Cabinet freestanding
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Washer-Extractors
Cabinet Freestanding
Refer to Page 8 for Model Identification
Original Instructions
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
Part No. D1590ENR2
December 2014
www.alliancelaundry.com

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Summary of Contents for Alliance Laundry Systems HY125_MICRO

  • Page 1 Washer-Extractors Cabinet Freestanding Refer to Page 8 for Model Identification Original Instructions Keep These Instructions for Future Reference. (If this machine changes ownership, this manual must accompany machine.) Part No. D1590ENR2 December 2014 www.alliancelaundry.com...

  • Page 3: Table Of Contents

    All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. D1590ENR2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 4 Lubrication Points, Quantity and Lubrication Periods - Models 75/335, 90/400 and 125/520 ..........57 Lubrication Points, Quantity and Lubrication Periods - Models 180/800, 230/1000 and 275/1200 ..............57 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 5 Disconnecting the Machine ..............65 Machine Disposal ................. 66 Possibility of the Machine Disposal by a Specialized Company..66 Possibility of the Machine Liquidation by Own Potential....66 D1590ENR2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 6: Safety Information

    (grounding) must comply with local codes and be made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 7 (preferably in a locked instructions may result in conditions which can cabinet). produce bodily injury and/or property damage. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 8 W835 building. W839 CAUTION Do not cover the washer extractor venting. It serves as a vapor outlet to prevent pressure building in the washer extractor. W836 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 9: Safety Decals

    In case of storing the machine data plate (Figure 2, pos. 11). in a free area, it must be protected against mechanical damage and weather conditions. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 10: Introduction

    UX230_MICRO UYN090W HYN90W IY275_MICRO UX275_MICRO UYN125W IX180_MICRO IY90_MICRO UXR180W UYN180W IX230_MICRO IYN090W UXR230W UYN230W IX275_MICRO IYN125W UXR275W UYN275W IXR180W SY125_MICRO UY125_MICRO IXR230W SY90_MICRO UY180_MICRO IXR275W SYN090W UY230_MICRO © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 11: Replacement Parts

    Alliance Laundry Systems Shepard Street P.O. Box 990 Ripon, WI 54971-0990 U.S.A. www.alliancelaundry.com Phone: +1 (920) 748-3121 Ripon, Wisconsin Alliance International +32 56 41 20 54 Wevelgem, Belgium © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 12: Technical Specifications

    24kW kW Electric heating 43.6 36kW kW Electric heating 61.6 54kW (380-480V) kW Electric heating 67.5kW kW Steam or without heating kW 11.25 15.25 18.75 Table 1 (Continued) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 13 Air pressure (Models with tilt MPa/bar/PSI 0.35/3.5/51 0.35/3.5/51 0.35/3.5/51 0.35/3.5/51 0.35/3.5/51 option only) Motor Size KW/HP 4.0/5.36 7.5/10.06 7.5/10.06 11.0/14.75 15.0/20.12 18.5/24.81 Table 1 (Continued) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 14 Sound Levels wash/extraction seq. db 55/75 55/75 55/75 51/71 52/72 52/72 maximum dimensions including protruding parts washers with air operated water valves ISO 3744 Table 1 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 15: 75/335, 90/400 And 125/520 Models Without Tilt Option

    Compressed air inlet Hot water inlet (Models with air operated water valves) Soft cold water inlet Soap dispenser Hose connection soap supply Electrical signals liquid soap Figure 2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 16 213/8.39 213/8.39 213/8.39 mm/inch 420/16.54 275/10.83 275/10.83 mm/inch 175/6.89 175/6.89 175/6.89 mm/inch 700/27.56 700/27.56 700/27.56 mm/inch 730/28.74 730/28.74 730/28.74 * Models with air-operated water valves Table 2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 17: 180/800, 230/1000 And 275/1200 Models Without Tilt Option

    Entry main power cable Steam inlet Main switch Tub ventilation Drain outlet Cover for pneumatic components Electric switchboard cover Hose connection soap supply Serial label Figure 3 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 18 562/22.13 mm/inch 380/14.96 527/20.75 757/29.80 mm/inch 665/26.18 650/25.59 1866/73.46 mm/inch 1787/70.53 1836/72.28 Height of item 9 Height of items 6, 7, 10, 11 and 12 Table 3 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 19: 180/800 Models With Tilt Option

    NOTE: Refer to following page for dimensions. BACK VIEW LEFT SIDE VIEW FRONT VIEW CFD980N VIEW FROM ABOVE FRONT VIEW OF TILTING LEFT SIDE VIEW OF TILTING CFD980N Figure 4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 20 424/16.69 mm/inch 146° mm/inch 541/21.30 mm/inch 219/8.62 mm/inch 966/38.03 mm/inch 851/33.50 mm/inch 812/31.97 mm/inch 2476/97.48 mm/inch 983/38.70 mm/inch 837/32.95 mm/inch 15° mm/inch 2380/93.70 mm/inch 2009/79.09 Table 4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 21: 230/1000 Models With Tilt Option

    NOTE: Refer to following page for dimensions. BACK VIEW LEFT SIDE VIEW FRONT VIEW VIEW FROM ABOVE LEFT SIDE VIEW OF TILTING FRONT VIEW OF TILTING CFD981N CFD981N Figure 5 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 22 445/17.52 mm/inch 150° mm/inch 527/20.75 mm/inch 103/4.06 mm/inch 1045/41.14 mm/inch 932/36.69 mm/inch 900/35.43 mm/inch 2575/101.38 mm/inch 1027/40.43 mm/inch 881/34.69 mm/inch 15° mm/inch 2534/99.76 mm/inch 2098/82.60 Table 5 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 23: 275/1200 Models With Tilt Option

    Entry main power cable Steam inlet Main switch Tub ventilation Drain outlet Cover for pneumatic components Electric switchboard cover Hose connection soap supply Serial label Figure 6 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 24 511/20.12 mm/inch 271/10.67 mm/inch 150° mm/inch 651/25.63 mm/inch 1030/40.55 mm/inch 916/36.06 mm/inch 868/34.17 mm/inch 2628/103.46 mm/inch 1028/40.47 mm/inch 882/34.72 mm/inch 15° mm/inch 2553/100.51 mm/inch 2124/83.62 Table 6 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 25: Installation

    IMPORTANT: Ignoring the requirement for spaces (front part, filling door, control elements, belt between machines and walls can make service and cover, water inlet, outlet pipes, etc.). maintenance work difficult. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 26: Machine Positioning

    180/800, 230/1000 floor or over a basement without a load and 275/1200 Models Anchoring Bolt 80/59 support designed by a structural engineer. With Tilt Option W832 Table 8 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 27: 75/335, 90/400 And 125/520 Models

    Installation 75/335, 90/400 and 125/520 Models CFD963N Machine line of contour Draining elbow Machine footing Cover of waste sump Waste sump Figure 8 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 28 750/29.52 750/29.52 750/29.52 mm/inch 150/5.9 150/5.9 150/5.9 mm/inch 180/7.08 180/7.08 180/7.08 mm/inch 200/7.87 200/7.87 200/7.87 mm/inch 1000/39.36 1000/39.36 1000/39.36 mm/inch 700/27.55 700/27.55 700/27.55 mm/inch Table 9 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 29: 180/800, 230/1000 And 275/1200 Models

    180/800, 230/1000 and 275/1200 Models 60 mm / 2.36 in. CFD947N Machine line of contour Draining hose Machine footing Cover of waste sump Waste sump Figure 9 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 30 * - hole optimized for new floor, drilled hole can be smallish dimension smallish dimension Figure 11 Figure 10 mm/inch 40/1.57 mm/inch 60/2.36 mm/inch 150/5.9 mm/inch 160/6.29 Table 12 Table 11 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 31: Machine Anchoring - 90/400 And 125/520 Models With Tilt Option

    16 / 0.63 THREADED ROD M14 x 120 AND CHEMICAL FILLING ARE NOT SUPPLIED WITH THE MACHINE ∅ 16 - 18 / 0.63 - 0.71 CFD979N CFD979N Figure 12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 32: Machine Anchoring - 180/800, 230/1000 And 275/1200 Models With Tilt Option

    ANCHORING BOLT (NOT SUPPLIED WITH THE MACHINE, ON REQUEST) Ø18/0.7 CFD974N Figure 13 Machine 180/800 230/1000 275/1200 1482/58.35 1768/69.61 1575/62.01 1430/56.30 41.5/1.63 41.5/1.63 45.5/1.79 101.5/4 Table 13 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 33: Connections

    2. Install the filter device on the washer, normally delivered with the machine. Connect the filter device to the inlet water hose with appropriate seal washer where necessary. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 34: Water Consumption

    This will prevent deceleration of the flow and creation of a high vacuum or overpressure inside the pipeline, causing a breach of the water level in odor closures. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 35: Venting

    50 - 60 3 (L1, L2, L3) 100 (100) 3 (25) *Y275 (12X) 440 - 480 50 - 60 3 (L1, L2, L3) 60 (63) 6 (16) Table 14 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 36 CFD826N Residual current device (RCD) Phase conductors Laundry electrical switchboard Protective conductor Supply protection device Main switch inlet terminal switchboard Washing machine Neutral conductor Figure 14 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 37 7. Provide a sag in the cable, in front of the cable strain relief. This will avoid ingress of condensed water into the machine, see Figure 17. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 38 300 mm / 11.81 in. 50 - 150 mm / 1.97 - 5.91 in. 50 - 150 mm / 1.97 - 5.91 in. MACHINE WITH TILTING CFD951N CFD951N Figure 15 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 39 25 (AWG 3) 35 (AWG 2) Table 15 CFD827N Protection conductor Neutral conductor Phase conductor Molded tube Phase conductor The stripped length of conductors Phase conductor Figure 16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 40 Table 15. However, for the protection purposes with the supply cable section of min. 4 mm², we recommend to select a larger conductor section, i.e. 6 mm². © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 41: Liquid Soap Connection

    If one of the nipples are open, close and secure the opening with an appropriate cover. W845 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 42: Electrical Connection

    Programming Manual. CFD966N Electrical Connection Label- Models 75/335, 90/400 and 125/520 Plastic Box Terminal Box Plastic Cable Bushing Figure 20 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 43: Putting The Machine Into Service

    After removal of the braces, mount the covers back to their places. FRONT SIDE BACKSTOP CFD967N Figure 22 CFD968N Figure 23 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 44: Models 180/800, 230/1000 And 275/1200

    7. Check that the vibration switch function and the emergency function is operating properly during extracting. CFD953N Figure 24 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 45: Operation

    Steam Warm water inlet (red label) Lubrication point Soft cold water inlet (light blue label) Hard cold water inlet (dark blue label) CFD833N Figure 25 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 46: Hanging Control (Washers With Tilting System)

    Button for tilting, direction of tilting is forward to Button for permission of drum rotation - two- unload. hand control. Figure 26 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 47: Micro Microprocessor

    ACTIVATES THE TIME DELAY FUNCTION (delay time will be started by pressing start) OPENING THE INLET VALVES ACTIVATE HEATING OPEN DRAIN VALVE SPEED ADJUST ENTER - SELECTION OR CONFIRMATION CFD835N Figure 28 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 48: Before Washing

    Loading the Machine with Linen Do not overload the washer extractor. Overloading the machine can lead to a bad wash result. Half washing loads can obstruct proper functioning. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 49: Wash Programs Overview

    This explanation is only valid for standard wash programs. For custom made programs, it is possible that other dispensers have been selected. (See Programming Manual.) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 50: Start The Washer

    “0”, “PROGRAM END” is displayed. When “UNLOAD” appears on the display, open the door by the door handle and take the garments out of the washer extractor. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 51: Models With The Tilt Option - Unloading The Linen

    It is possible to unload the linen in just a few steps: tilt the machine and unload the linen using the drum rotation function. Then, tilt the machine more and repeat the drum rotation. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 52: Maintenance

    9. If there is an earth leakage trip installed in the working day. inlet circuit of the laundry electric switch board, test it according to Earth Leakage Trips. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 53: Every 6 Months Or After 1000 Working Hours

    (1). The limiters are a part of the assembly that vibrates. The vibration switch sensibility is given by a mutual adjusting of these two components which controls the unbalance level of linen in the drum. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 54: Sensibility Adjustment - Models 75/335, 90/400 And 125/520

    Do this carefully to avoid injuries by moving and non-moving parts of the machine! After you have checked the function, mount all panel covers back to their original places. W854 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 55 100kg/230lb = 497 mm/19,57 in. 120kg/275lb = 353 mm /13,90 in. CFD954N Front part of moving frame Vibration switch Limiters Adjusting nut Machine frame Vibration switch holder Figure 31 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 56 Maintenance 100 mm/3,94" SIDE VIEW FRONT VIEW CFD969N Front face of the drum Vibration switch Limiters Adjusting nut Bushing Vibration switch holder Switchboard bottom Figure 32 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 57 Bolts fixing the motor plate to the external drum A spanner for the jam nut KM 13 is not a part of the delivery or accessories. Figure 33 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 58 Bolts fixing the pulley to the nut of Bolts fixing the door hinges clamping sleeve Bolts fixing the bearing house cover Bolts fixing the spring nut Figure 34 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 59: Lubrication

    “Lubrication”. Press the lubricant in slowly and let the drum rotate with the Lubricator pot same speed as during washing. Condensation trap CFD839N Figure 36 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 60: Driving Mechanism

    Drive motor (Figure 37), placing it on the pulley faces. If all points Ruler (A, B, C, D) are touching the ruler, the pulleys are aligned. Figure 37 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 61: Steam Filters

    (1) to the groove in the body (1) and tighten the plug (4). casing (2) thread. CFD845N Filter body Filter sieve Gasket Plug Figure 38 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...
  • Page 62 Handle pin Figure 39 “B” “C” “B” “C” CFD956N Handle bolt Hinge bolt Handle sleeve Hinge Door carrier beam Elimination washer Semicircle cuts Door Handle pin Figure 40 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 63: Spring Unit - Models 75/335, 90/400 And 125/520

    Refer to Figure 41. WARNING! MAIN SWITCH MUST BE OFF! CFD975N Spring unit Suspended part Adjusting nuts Machine frame Guiding rods Spring suspension eyes Figure 41 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 64: Spring Unit - Models 180/800, 230/1000 And 275/1200

    The earth leakage trip is a very sensitive device which provides a safety for operators avoiding the risk of electric shock while the machine is in operation. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 65: Troubleshooting Aids

    When the power supply has been interrupted during a wash cycle, the door lock stays in a blocked position, and the door cannot be opened. CFD973N Figure 43 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 66: Error Indication Shown On Display

    The lock stays unblocked even after the tool removal. 5. Open the door if all safety conditions are fulfilled. CFD848N Figure 44 Error Indication Shown on Display See Programming Manual. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 67: Putting The Machine Out Of Service

    (e.g., remove the door, secure the drum against turning, etc.). IMPORTANT: Be careful: falling door and glass can cause injuries! © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

  • Page 68: Machine Disposal

    (and puts it on the market) takes the necessary steps to be in compliance with the national legislation (as the directive requires). © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT D1590ENR2...

This manual is also suitable for:

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