Alliance Laundry Systems HY105 HC-200 Installation Operation & Maintenance
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Alliance Laundry Systems HY105 HC-200 Installation Operation & Maintenance

Alliance Laundry Systems HY105 HC-200 Installation Operation & Maintenance

Cabinet freestanding
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Washer-Extractors
Cabinet Freestanding
Refer to Page 9 for Model Identification
Original Instructions
Keep These Instructions for Future Reference.
CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)
Part No. D1598ENR10
www.alliancelaundry.com
February 2021

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Summary of Contents for Alliance Laundry Systems HY105 HC-200

  • Page 1 Washer-Extractors Cabinet Freestanding Refer to Page 9 for Model Identification Original Instructions Keep These Instructions for Future Reference. CAUTION: Read the instructions before using the machine. (If this machine changes ownership, this manual must accompany machine.) Part No. D1598ENR10 www.alliancelaundry.com February 2021...

  • Page 3: Table Of Contents

    Water Reuse Connection ................42 © Copyright 2021, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher.
  • Page 4 Every 6 Months.................... 69 Care of Stainless Steel................... 70 Disposal of Unit..................72 Disconnecting the Machine................72 Disposal of Unit....................72 China Restriction of hazardous substances (RoHS)....... 73 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 5: Safety Information

    Install the washer according to the INSTALLATION instruc- removed or broken. DO NOT bypass any safety devices or tions. Refer to the Earthing (grounding) instructions in the IN- tamper with the controls. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 6 ALWAYS disconnect the washer from electrical, power and water sup- plies before attempting any service. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 7 Failure to do so may result in conditions (5) minutes. Ignoring warm-up may result in a major which can produce serious injury, death and/or prop- error in weighing. erty damage. W941 W703 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 8: Safety Decals

    3. Do not attempt to operate the machine if any of the following conditions are present: a. The door does not remain securely locked during the en- tire cycle. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 9: Introduction

    HYN055F HYX135F SYB180D SYE240A SYH135D HYE080F HYN070F HYX180F SYC065A SYE240D SYH180A HYE105F HYQ065F HYX240F SYC065D SYE280A SYH180D HYE135F HYQ080F HYX280F SYC080A SYE280D SYH240A Table continues... © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 10 SYR280D UYR135I HYR135F SYR080A SYR280A UY20_PRO- UYR065I UYR180I HYR180F FORM SYR105A SYR065D UYR080I UYR240I HYR240F SYR105D SYR135A SYR080D UYR105I UYR280I HYR280F SYR135D SYR180A SYR180D SYR240D © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 11: Serial Plate Location

    520I000001DK was manufactured in May 2015. Manufacturing Date - Year Year Serial Number Character 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 Table 1  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 12: Delivery Inspection

    For technical assistance, contact your local distributor or contact: Alliance Laundry Systems Shepard Street P.O. Box 990 Ripon, WI 54971-0990 U.S.A. www.alliancelaundry.com Phone: +1 (920) 748-3121 Ripon, Wisconsin © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 13: Specifications And Dimensions

    24.41 [620] depth in. [mm] Cylinder vol- 2.3 [65] 2.6 [75] 3.7 [105] 4.8 [135] 6.4 [180] 8.5 [240] 9.9 [280] ume ft Table 3  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 14 194 [90] 194 [90] 194 [90] 194 [90] 194 [90] 194 [90] [°C] Noise Emissions Wash se- quence, dB Extract se- quence, dB Table 3  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 15 Relative Hu- 30%-90% without condensation midity Height above up to 3280 [up to 1000] sea level ft. Storage Tem- 34-131 [1-55] perature, °F [°C] Table 3 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 16: Machine Dimensions

    22. Drain valve or recycle valve - 3 in. [76 mm], 28 kg/ 70 lb. / 280 L Models only 23. Drain valve - 3 in. [76 mm] Figure 2 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 17 18.70 [475] 24.01 [610] 24.01 [610] 24.01 [610] 8.58 [218] 8.58 [218] 8.58 [218] 8.58 [218] 8.58 [218] 8.58 [218] 8.58 [218] Table 4  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 18: Machine Dimensions (Machines With Optional Filter Tanks For Mops)

    Machine Dimensions (Machines with Optional Filter Tanks for Mops) 105 L Models 135 L Models 65 L Models 75 L Models 180 L Models 240 L Models 280 L Models CFS696N_SVG Figure 3 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 19 53.43 [1357] 19.09 [485] 38.19 [970] 8.98 [228] 58.74 [1492] 19.09 [485] 38.19 [970] 8.98 [228] 61.69 [1567] 19.09 [485] 38.19 [970] 8.98 [228] Table 5 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 20: Machine Dimensions (Machines With Optional Filter Tanks For Mops)

    9.06 [230] 9.06 [230] 10.63 [270] 10.63 [270] 10.63 [270] 13.98 [355] 13.98 [355] 15.67 [398] 15.67 [398] 19.10 [485] 19.10 [485] 19.10 [485] Table continues... © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 21: Mounting Bolt Hole Locations

    16.06 [408] 16.06 [408] 13.78 [350] 13.78 [350] 13.78 [350] 13.78 [350] 11.81 [300] 11.81 [300] 11.81 [300] Mounting Bolt Hole Locations CZW36N Figure 5 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 22 5.90 [150] 5.90 [150] 1.96 [50] 1.96 [50] 1.96 [50] 3.94 [100] 3.94 [100] 3.94 [100] 38.18 [970] 38.18 [970] 38.18 [970] Table 7  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 23: Mounting Bolt Hole Locations (Models With Optional Filter Tanks For Mops)

    39.62 [1006.5] 42.60 [1082] 25.98 [660] 31.30 [795] 34.25 [870] Table 7 Mounting Bolt Hole Locations (Models with Optional Filter Tanks for Mops) CZW153N_SVG Figure 6 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 24 .63 [16] .63 [16] .63 [16] .63 [16] .63 [16] 25.28 [642] 27.24 [692] 27.24 [692] 33.07 [840] 34.21 [869] 39.53 [1004] 42.48 [1079] Table 8 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 25: Floor Mounting Layout

    20 [500] (minimum) Dimensional clear- 35.43 [900] 35.43 [900] 35.43 [900] 35.43 [900] 43.31 [1100] 43.31 [1100] 43.31 [1100] ance above ma- chine (minimum) Table 9 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 26: Installation

    7. Remove the shipping braces securing the moving components out of balance in the drum. from the machine. W913 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 27 3. Spring washer (Supplied with the machine) 4. Washer (Supplied with the machine) 5. Base frame 6. Anchor bolt (Supplied with the machine) 7. Concrete floor Figure 8 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 28: Shipping Brace Removal

    3. Remove both rear transport holders. IMPORTANT: The machine may not be moved with the shipping braces removed. Save the shipping braces for future use. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 29: Machine Installation

    10 . Tighten to a torque of 50 Nm. 12. Remove the shipping brace. Refer to Shipping Brace Remov- 13. Re-install the front and rear panels on the machine. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 30 W1064 CZW149N_SVG 1. Plinth 2. Anchor bolt 3. Anchor washer 4. Washer 5. Anchor Body 6. Floor Figure 11 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 31: Weighing System Installation 18 Kg - 28 Kg / 40 Lb. - 70 Lb. / 180 L- 280 L Models

    1. Lift up the machine. 2. Install two left load sensor supports and two right load sensor supports to the machine frame. Refer to Figure 12 . © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 32 Tighten the nut. d. Put the machine down and verify that the load applied to each sensor is within the specified range. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 33: Drain Connection

    Installation Drain Connection 1. Drain connection Figure 15 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 34: Drain Valve

    Avoid sharp bends which may prevent proper draining. The drainage pipe should be located over a floor drain, drainage channel. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 35 Model Requirement Drain connection number Drain connection size, in. [mm] 3 [76] Average flow rate of draining gal/min. [l/ 55.48 [210] min.] Table 12  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 36 Drain Line Sizing / Minimum Drain ID, in. [mm] A - 1 Machine B - 2 Machines C - 3 Machines 3 [75] 4 [100] 5 [125] Table 13 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 37: North America

    Refer to Figure 18 . 1. Drain hose bend Figure 18 Venting WARNING Vapours escape from the machine through the air vent opening! Do not cover! C238 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 38: Water Connection Requirements

    © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 39 3. Refer to Table 14 . are required. Figure 22 Water type Water connection Table 14  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 40: Connecting Hoses

    Suitable air cushions (risers) should be installed in supply lines to prevent “hammering.” Alliance Laundry Systems, LLC ranges of front loading commer- cial clothes washing machines have solenoid valves at the inlets. Minimum and maximum working pressure 1 bar and 8 bar. The machines are supplied with approved inlet hoses.
  • Page 41 5. Install this end of hose to water supply tab (Black colored coupling for BSPP thread) 6. Filter Screens 7. Dual Check Valves Figure 25 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 42: Water Reuse Connection

    The use of recuperated water per washer. The tank must have an overflow to the sewer. Water from the sewer must not be able to flow back into the reuse tank. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 43: Electrical Installation Requirements

    © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 44: Residual Current Device (Rcd) - Models Outside Of North America

    5. Phase conductors 6. Protective conductor 7. Main switch inlet terminal switchboard 8. Neutral conductor Figure 28 IMPORTANT: Alliance Laundry Systems warranty does not cover components that fail as a result of improper input voltage. © Copyright, Alliance Laundry Systems LLC - Part No.

  • Page 45: Supply Cable

    (6) for L1/U, (L2/V), (L3/W), (N) conductors. Make sure there is no accidental contact, since the supply ca- ble stays under voltage even when the main switch is off. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 46: Machine Protective Earth Connection And Equipotential Bonding

    16 ). However, for the protection purposes, with the supply cable Figure 30 cross section of a min. 4 mm , select a larger conductor section, i.e., 6 mm © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 47: Input Power Conditioning

    W810 IMPORTANT: All quick disconnects should comply with the specifications. DO NOT use fuses instead of circuit breakers. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 48: Connection Specifications

    Electrical Service Wire Connection Terminal PE (Ground) Table 18 Neutral Electrical Connection Terminal Block PE (Ground) Table 19 Electrical Connection Terminal Block Figure 32 CHM2499N_SVG Figure 34 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 49: Three-Phase Connections

    Electrical Service Wire Connection Terminal Machine's Electrical Electrical Service Wire Connection Terminal PE (Ground) PE (Ground) Table 21 Table 20 Electrical Connection Terminal Block CHM2501N_SVG Figure 37 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 50: Phase Adder

    When a gravity drain is provided (no pump execution), the facto- ry setting for the drain valve is 60Hz for North American models and 50Hz for models outside of North America. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 51: Electrical Specifications

    13.5 (6) 18 (9) 380-415 50/60 3 (L1, L2, 0.85 9.9 (6) 15.3 (9) 440-480 50/60 3 (L1, L2, 0.85 11.6 (7) 13.8 (9) Table 22 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 52 13.7 (6) 18.2 (9) 380-415 50/60 3 (L1, L2, 0.85 10 (6) 15.4 (9) 440-480 50/60 3 (L1, L2, 0.85 11.7 (7) 13.9 (9) Table 23 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 53 50/60 3 (L1, L2, 10.1 (6) 15.5 (9) 12.8 19.9 (12) 440-480 50/60 3 (L1, L2, 12.8 (7) 14 (9) 12.8 18.2 (12) Table 24 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 54 11.6 (6) 10.1 16 (9) 13.1 19.9 (12) 14.9 22.5 (13.8) 440-480 50/60 3 (L1, L2, 13.2 (7) 10.1 14.8 (9) 13.1 18.7 (12) Table 25 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 55 31.9 (18) 380-415 50/60 3 (L1, L2, 13.5 20.9 (12) 19.5 30.5 (18) 440-480 50/60 3 (L1, L2, 13.5 19.7 (12) 19.5 27.2 (18) Table 26 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 56 380-415 50/60 4 (L1, L2, 31.9 (18) L3, N) 380-415 50/60 3 (L1, L2, 31.5 (18) 440-480 50/60 3 (L1, L2, 28.2 (18) Table 27 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 57 4 (L1, L2, 23.9 40.5 L3, N) (21.9) 380-415 50/60 3 (L1, L2, 23.9 37 (21.9) 440-480 50/60 3 (L1, L2, 23.9 34 (21.9) Table 28 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 58: Electrical Specifications - North American Models

    Wire Amps (A) CSA (A) 200-240 2 (L1, L2 or 14.2 12 (4) L1, N) 440-480 3 (L1, L2, L3) 5.2 14 (2.5) Table 32 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 59: Steam Requirements (Steam Heat Option Only)

    Dirt larger than 0.0118 in. [300 µm] may damage the steam valve and cause leaks. IMPORTANT: Failure to install the customer supplied steam filter may void the warranty. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 60: Supply Dispensing

    Ensure an eye- rinse facility and an emergency shower are within easy reach. Check at regular intervals for chemical leaks. W363 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 61: Electrical Connection Of External Liquid Soap Supply System

    NOTE: Do not attempt to make chemical injection sup- ply pump electrical connections to points other than those provided specifically for that purpose by the fac- tory. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 62: External Wait Control

    "Heating Delay / Waiting for Detergent" option. Valve Panel-Rear View 1. External Supply Hose Connections 2. Cable Bushing 3. Control Signals Terminal Box Figure 42 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 63: Chemical Injection Supply System

    Figure 43 shows a typical chemical injection supply system. Chemical Injection Supply System 1. Injection Point 2. Chemical Dispenser Pump Outlet 3. PVC Pipe Figure 43 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 64: Operation

    24 kg / 55 lb / 69.2 7. Add liquid supplies to supply dispenser and close lid. 240 L 28 kg / 70 lb / 64.3 280 L Table 37 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 65: Power Cut

    Models without numeric keypad If a power cut occurs during the wash process and the door re- mains closed and locked, the wash program will, after the power © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 66: Maintenance

    Never use ammonia-based, vine- Beginning of Day gar- based or acetone-based cleaners on graphic overlays. 1. Check door interlock before starting operation: IMPORTANT: Do not use abrasive cleaners. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 67 3. Filter in partially ejected position Figure 46 Box dismounting procedure: 1. Remove the filter. Refer to Figure 47 . CFS676N_SVG 1. Screws (M6) Figure 49 © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 68: Quarterly

    Try to turn the door in a clockwise or counterclockwise rotation. If the door can me moved clockwise or counter- clockwise, replace the door hinges. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 69: Every 6 Months

    6.49 [8.8] bolts 3. Remove dust or dirt and verify functionality of the following: a. Inverter cooling fin Anchoring bolts 73.76 [100] Table 39  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 70: Care Of Stainless Steel

    High- ly concentrated chemicals can cause severe damage to stain- less steel and other components within the machine. Damage © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...
  • Page 71 Locate the pump and tubing below the machine’s injection point to prevent siphoning of chemicals into the machine. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 72: Disposal Of Unit

    For more detailed information about recycling of this product, please contact the local city office, household waste disposal service, or the source from which the product was purchased. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

  • Page 73: China Restriction Of Hazardous Substances (Rohs)

    NOTE: The referenced Environmental Protection Use Period Marking was determined according to normal oper- ating use conditions of the product such as temperature and humidity. This product under normal use, durable years of environmental protection is 15 years. © Copyright, Alliance Laundry Systems LLC - Part No. D1598ENR10 DO NOT COPY or TRANSMIT...

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