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INSTRUCTION MANUAL
GATOR
PRO E12CCX
®
12-ton Battery-powered,
High-speed Tool
with Retraction Stop
Serial Code AKK
Read and understand all of the instructions and
safety information in this manual before operating
of servicing this tool.
Register this product at www.greenlee.com
52031420 REV 1
© 2010 Greenlee Textron Inc.
9/10
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Related Manuals for Greenlee GATOR PRO E12CCX
Summary of Contents for Greenlee GATOR PRO E12CCX
- Page 1 High-speed Tool with Retraction Stop Serial Code AKK Read and understand all of the instructions and safety information in this manual before operating of servicing this tool. Register this product at www.greenlee.com 52031420 REV 1 © 2010 Greenlee Textron Inc. 9/10...
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Page 2: Table Of Contents
All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR and Kwik Stepper are registered trademarks of Greenlee Textron Inc. -
Page 3: Important Safety Information
• Keep hands away from the crimp- ing tool head when crimping. Failure to observe these warnings could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 4: Important Safety Information
Failure to observe this precaution may result in injury and property damage. Note: Keep all decals clean and legible, and replace when necessary. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 5: Identification
Rectangular ..68.0 mm x 138.0 mm (2.677" x 5.433") Square ..138.0 mm x 138.0 mm (5.433" x 5.433") Accessories required to punch 4-1/2" through 5-5/8": 12185 spacer, 04686 bushing, and 03170 sleeve Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 6: Operation
• Use this tool for the manufacturer’s intended purpose only. Failure to observe these precautions may result in injury or property damage. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 7 Pushing the retract button will result in complete retrac- tion of the ram. After completing the last crimp on an aluminum connector, wipe off the excess oxide inhibitor. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 8: Cutting
W-type detent in the head slot. 5. Release the trigger when the cut is complete. 6. The ram returns automatically. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 9: Punching
Failure to wear eye protection could • Use only Greenlee punches, dies, and draw studs. result in serious eye injury from flying Other manufacturers’ components might not with- debris or hydraulic oil. - Page 10 15. Unscrew the punch. Remove slugs from the die. 6. Determine and mark the exact location for the hole. Remove the spacer and unscrew the draw stud. Use a Greenlee Kwik Stepper drill bit to drill a hole ® that is slightly larger than the draw stud. This is the pilot hole.
- Page 11 Round Punches Metric: 95.2 mm to 143 mm 12185 Spacer Conduit Size: 3-1/2" to 5" 3037AV Bushing Actual Size: 4" to 5-5/8" 1557AA 1-1/8" Sleeve Punch Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 12 Metric: 19.1 mm x 29.0 mm to Threads with Flats 31.8 mm x 35.1 mm rectangular Inches: 0.750" x 1.140" to 1.250" x 1.380" rectangular Pilot Hole 60258 1/2" Counter Nut Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 13: Operation
3/8" Draw Stud 03248 Spacer Electronic Connector Panel Punches End with Long Threads Punch Threads with Flats 7/16" (11.1mm) 04638 Pilot Hole 3/8" Counter Nut Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 14: U-Type Crimping Dies For Copper Connectors
YA-A ACL/ACN 60176; 400 to Aluminum VACL BLUA number provided with YA-ATN 2ACL/2ACN 60230 to 750 kcmil: Lugs the connector. 60278 3 crimps Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 15: Additional U-Type Dies
10208 U-658 12185 50121855 Spacer* KD12-39 10209 U-659 03170 50031708 Punch sleeve, 1-1/8"* KD12-40 10210 U-998 Required for knockout punches larger than 4" actual diameter. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 16: Maintenance
Annually or After 10,000 Cycles 1. Change the hydraulic oil. 2. Return the tool to an authorized Greenlee service center for inspection. Checking the Oil Level Relief valve adjustments must be done by an authorized service center. -
Page 17: Troubleshooting
Tool loses oil. Damaged internal seal. Return tool to an authorized Greenlee service center. Oil plug not installed properly. Refill reservoir and replace plug. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 18: Disassembly
(94). Separate the gear housing from the spacer (not numbered). Unscrew two Fillister head screws (112) to separate the spacer from the motor (90). Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 19: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 7. Insert the plug (76) into the reservoir. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 20: Illustrations
E12CCX 12-ton Battery-powered, High-speed Tool Illustration—Housing Unit Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 21 E12CCX 12-ton Battery-powered, High-speed Tool Illustration—Head and Ram Unit Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 22 E12CCX 12-ton Battery-powered, High-speed Tool Illustration—Pump Housing, Reservoir Assembly, and Motor Assembly Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 23: Illustrations
E12CCX 12-ton Battery-powered, High-speed Tool Illustration—Punch Driver Adapter CCX Illustration—Cylinder Assembly Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 24: Parts List
Housing, left side ..................1 50014200 Pump housing, reservoir assembly (includes 70–83) †† 70 Ring tie ...................... 1 †† 71 Cable tie ....................1 50041444 Threaded bushing ..................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 25 Needle valve ....................1 Spring ......................1 50041266 Switch ....................... 1 50041274 Battery contacts ..................1 Wire (not shown) ..................1 Wire (not shown) ..................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 26: Parts List
800-435-0786 Fax: 800-451-2632 815-397-7070 Fax: 815-397-1865 Canada 800-435-0786 Fax: 800-524-2853 International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 • An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...