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Summary of Contents for Greenlee E12CCXL
- Page 1 OPERATION MANUAL GATOR E12CCXL ® 12-ton Battery-powered Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52047655 REV 9 © 2016 Greenlee Textron Inc. 7/16...
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Page 2: Table Of Contents
For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR and Kwik Stepper are registered trademarks of Textron Innovations Inc. -
Page 3: Important Safety Information
E12CCXL 12-ton Battery-powered Tool IMPORTANT SAFETY INFORMATION SAFETY ALERT Wear eye protection when operating or servicing this tool. SYMBOL Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. -
Page 4: Important Safety Information
E12CCXL 12-ton Battery-powered Tool IMPORTANT SAFETY INFORMATION Pinch points: Do not allow anything to contact the battery terminals. • Remove battery before changing dies, adapters, or jaws. • Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery. -
Page 5: Identification
E12CCXL 12-ton Battery-powered Tool Identification 1. LED Work Light (white) 2. Adapter Release Buttons 3. Head 4. Latch (for opening head) 5. Lanyard Ring 6. Housing 7. Retract Button 8. LED Indicator (red) 9. Battery 10. Trigger Specifications Crimping Capacities Tool Copper Color-Coded Lugs and Splices ..... -
Page 6: Operation
E12CCXL 12-ton Battery-powered Tool Operation • Inspect tool and dies before use. Replace any • Do not use this tool for continuous use. After 30 to worn or damaged parts. A damaged or improp- 40 cycles, allow the tool to cool for 15 minutes. -
Page 7: Crimping Using Kc12 Or Ka12 Type U-Style Dies
E12CCXL 12-ton Battery-powered Tool Operation —Crimping Using KC12 or KA12 type U-style Dies Setup Preparing the Cable 1. Open the tool head. Follow the lug manufacturer’s instructions for appropri- ate cable strip length. 2. Remove any accessories from the tool head. - Page 8 E12CCXL 12-ton Battery-powered Tool Operation —Crimping Using KC12 or KA12 type U-style Dies (cont’d) Crimping Procedure 6. The ram returns automatically. 7. To stop the ram from returning fully, activate the trigger for a brief moment. This activation will close the retraction valve and stop the retraction motion.
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Page 9: Crimping Using Ua12Id Dieless Die Set
E12CCXL 12-ton Battery-powered Tool Operation—Crimping Using UA12ID Dieless Die Set Setup 3. If open, close the crimping head. Make sure the head and latch are fully engaged. 1. Open the tool head. 4. For a cUL or UL classified crimp, complete the 2. -
Page 10: Cutting
E12CCXL 12-ton Battery-powered Tool Operation —Cutting Accessory Table Task Blade Copper and aluminum Electric shock hazard: UC26 26 mm (1.00") max. This tool is not insulated. When Copper and aluminum using this unit on or near energized UC40 40 mm (1.56") max. -
Page 11: Punching
Failure to wear eye protection could cause a component failure. result in serious eye injury from • Use only Greenlee punches, dies, and draw studs. flying debris or hydraulic oil. Other manufacturers’ components might not with- stand the forces generated by this punch driver. - Page 12 E12CCXL 12-ton Battery-powered Tool Operation—Punching (cont’d) Setup and Punching Procedure 8. Thread the 3/4" draw stud or 3/4" adapter com- pletely into the punch driver. Refer to the illustra- 1. Open the tool head. tions on the following pages. 2. Remove any accessories from the tool head.
- Page 13 E12CCXL 12-ton Battery-powered Tool Operation—Punching (cont’d) 33967 Punch 3/4" Adapter Driver 03248 Spacer Round Punches 1/2" (12.7 mm) Pilot Hole Metric: 22.5 mm (max.) 30043 Conduit Size: 1/2" (max.) 3/8" Draw Stud Actual Size: 0.885" (max.) Punch 03248 Spacer Punch Round Punches 7/8"...
- Page 14 E12CCXL 12-ton Battery-powered Tool Operation—Punching (cont’d) Punch Driver 60114 1/4" Adapter 60115 1/4" Draw Stud 03248 Square and Rectangular Punches Spacer Metric: 12.7 mm square Inches: 1/2" square End with Long Threads Punch Metric: 11.1 mm x 22.2 mm rectangular Inches: 7/16"...
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Page 15: Operation
E12CCXL 12-ton Battery-powered Tool Operation—Punching (cont’d) Punch Driver 60118 3/4" Draw Stud Square and Rectangular Punches Metric: 46.0 mm to 68.0 square End with Long Threads Inches: 1.811" to 2.677" square Punch Metric: 33.3 mm x 66.7 mm to 35.0 mm x 65.0 mm rectangular Inches: 1.312"... -
Page 16: Die Selection
E12CCXL 12-ton Battery-powered Tool Die Selection Refer to “Connector Selection” for brand names and model numbers of appropriate lugs as well as crimping instructions. Crimps made with this tool and KC12-type or KA12-type dies are cUL and UL classified when used with the appropriate conductor and connectors listed below. -
Page 17: Additional U-Type Dies
E12CCXL 12-ton Battery-powered Tool Additional U-type Dies Available Accessories Greenlee Greenlee Greenlee FCI Burndy Adapter Description Catalog No. UPC No. Part No. Cutter blades for copper and KD12-10 10188 U-BG UC26 50067141 aluminum 26 mm (1") max. KD12-11 10189 Cutter blades for copper and... -
Page 18: Cul And Ul Classified Crimps
E12CCXL 12-ton Battery-powered Tool cUL and UL Classified Crimps Crimps made with the Greenlee UA12ID dieless die and E12CCXL crimping tool are cUL and UL classified on standard concentric, compressed, or compact stranded copper and aluminum cable with the connectors listed here. -
Page 19: Maintenance
2. Check the oil level. grene, or death. Annually or After 10,000 Crimps 1. Replace the hydraulic oil. 2. Send the tool to a Greenlee Authorized Service Center for inspection. Do not use solvents or flammable Checking the Oil Level liquids to clean the tool body. -
Page 20: Troubleshooting
Damaged internal seal. Return tool to a Greenlee Authorized Service Center. Note: For Warranty Service or Repair, contact Greenlee customer service at 800-435-0786. 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company •...