Related Manuals for Pfaff 3371-10 series
Summary of Contents for Pfaff 3371-10 series
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Page 1: Instruction Manual
3371 -10/.. Instruction Manual This instruction manual applies to machines from software version 0300/013 and serial number 60 801 005 onwards 296-12-18 633/002 Betriebsanleitung engl. 08.06... - Page 2 As an alternative to the internet download the adjustment manual can also be ordered in book form under part no. 296-12-18 634/002. The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source.
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Page 3: Table Of Contents
Contents Contents ..................Chapter - Page Safety ............................ 6 Directives ..........................6 General notes on safety......................6 Safety symbols ........................7 Important points for the user....................7 Operating and specialist personnel..................8 .05.01 Operating personnel ......................8 .05.02 Specialist personnel....................... 8 Danger ........................... -
Page 4: Contents
Contents Contents ..................Chapter - Page Setting up ........................... 26 Inserting the needle......................26 Threading the needle thread / adjusting the needle thread tension........27 Winding the bobbin thread ....................28 Removing / replacing the bobbin case ................. 29 Threading the bobbin thread / adjusting the bobbin thread tension........29 Selecting a seam program .................... - Page 5 Contents Contents ..................Chapter - Page .07 .08 Formatting the SD-memory card ..................56 List of parameters........................ 57 Error messages on the display..................... 65 Sewing motor errors ......................67 OTE-errors..........................67 Care and maintenance....................... 68 Maintenance intervals......................68 Cleaning the machine ......................68 Cleaning the hook compartment ..................
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Page 6: Safety
Safety Safety Directives This machine is constructed in accordance with the European regulations contained in the conformity and manufacturer’s declarations. In addition to this Instruction Manual, also observe all generally accepted, statutory and other regulations and legal requirements and all valid environmental protection regulations! The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly adhered to! General notes on safety... -
Page 7: Safety Symbols
It is the obligation of the user to ensure that none of the safety mechanisms are removed ● or deactivated. It is the obligation of the user to ensure that only authorized persons operate and work ● on the machine. Further information can be obtained from your PFAFF agent. -
Page 8: Operating And Specialist Personnel
Safety Operating and specialist personnel Operating personnel .05.01 Operating personnel are persons responsible for the equipping, operating and cleaning of the machine as well as for taking care of problems arising in the sewing area. The operating personnel is required to observe the following points and must: always observe the Notes on Safety in the Instruction Manual! ●... -
Page 9: Danger
Safety Danger A working area of 1 meter is to be kept free both in front of and behind the ma- chine while it is in operation so that it is always easily accessible. Never reach into the sewing area while sewing! Danger of injury by the needle! Never leave objects on the table while adjusting the machine settings! Objects can become trapped or be slung away! Danger of injury! -
Page 10: Proper Use
Proper use Proper use The PFAFF 3371-10/.. is used for attaching buttons to articles of clothing automatically. Any and all uses of this machine which have not been approved of by the manufacturer are considered to be inappropriate! The manufacturer cannot be... -
Page 11: Specifications
Specifications Specifications ▲ Max. sewing speed: ....................2500 spm Feed type: ......................intermittent Stitch length: ...................... 0.1 – 10.0 mm Stitch type: ......................301 (lockstitch) Needle size in 1/100 mm: for fine materials: ......................70 - 100 for medium-weight materials:..................100 - 120 Needle system:........................DPx17 Needle bar stroke: ......................41mm Fabric clearance: .................... -
Page 12: Disposal Of Machine
Disposal of Machine Disposal of Machine Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic ● materials. The electrical equipment comprises plastic materials and copper. The machine is to be disposed of according to the locally valid pollution control regula-ti- ●... -
Page 13: Transportation, Packing And Storage
Transportation, packing and storage Transportation, packing and storage Transportation to customer‘s premises The machines are delivered completely packed. Transportation inside the customer‘s premises The manufacturer cannot be made liable for transportation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position. -
Page 14: Explanation Of Symbols
Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff) -
Page 15: Control Elements
Control elements Control elements Main switch Switch the machine on or off by turning ● main switch 1. After switching the machine on, first press the "TE" key to bring the machine into its neutral po- sition. Fig. 7 - 01 Pedal The pedal is used to lower and raise ●... -
Page 16: Balance Wheel
Control elements Balance wheel By pressing and holding down balance ● wheel 1, it is possible to adjust the need- le bar manually. Fig. 7 - 03 Lever for adjusting the button clamp size Adjust lever 1 to set the size of the but- ●... -
Page 17: Control Panel
Control elements Control panel The control panel is used to select seam programs, call up machine functions, change parameters, control the different operating modes, as well as for reading error signals and service settings. Fig. 7 - 05 The control panel consists of display screen 1 with the function keys described below. The display 1 consists of a two-row alphanumerical LCD display with 16 symbols per row. -
Page 18: Display Symbols
Control elements Display symbols .05.02 Program number Speed Size factor X-direction (crosswise) in % Size factor Y-direction (lengthwise) in % Bobbin thread counter / piece counter Enter Machine memory SD-memory card Function keys .05.03 The functions keys described below are used essentially to switch machine functions on and off. - Page 19 Control elements Tacting forwards Each time the key is pressed, the selected seam program is sewn forwards stitch by stitch, and the coordinates for each stitch are shown on the control panel. Program stations The function keys P1 to P8 are used to enter and select seam programs, see Chapter 9.06.02 Selecting the program station.
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Page 20: Installation And Commissioning
Installation and commissioning Installation and commissioning The machine must only be installed and commissioned by qualified personnel! All relevant safety regulations must be strictly adhered to! If the machine is delivered without a table, be sure to use a stand and table top that can hold the weight of the machine with its motor. -
Page 21: Removing The Transit Lock
Installation and commissioning Removing the transit lock .01.02 Loosen nut 1. ● Remove screw 2. ● Fig. 8 - 02 Fitting the reel stand .01.03 Fit the reel stand as shown in Fig. 8 - 03. ● Afterwards insert the stand in the hole in ●... -
Page 22: Mounting The Table Top (For Deliveries Without Stand)
Installation and commissioning Mounting the table top .01.04 (for deliveries without stand) Fig. 8 - 04 Drill holes in the table top as shown in the drawing, see Chapter 8.01.05Table top drill ● hole plans. Screw on the oil outlet 1. ●... -
Page 23: Table Top Drill Hole Plans
Installation and commissioning Table top drill hole plans .01.05 Top view... - Page 24 Installation and commissioning Bottom view Drawer Gestell 906-3550-005/895 Controller Stand 906-3550-005/895...
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Page 25: Connecting The Plug-In Connections And Earth Cable
Installation and commissioning Connecting the plug-in connections and earth cable .01.06 Fig. 8 - 05 Connect all plugs as labelled in the control box. ● Screw the earth cable from the machine and the main switch to earth point A. ●... -
Page 26: Setting Up
Setting up Setting up All instructions and regulations in this instruction manual must be observed. Special attention must be given to all safety regulations! All setting-up work must only be done by personnel with the necessary training. For all setting-up work the machine must be isolated from its powe supply by turning off the on/off switch or removing the machine plug from the electric power socket! Inserting the needle... -
Page 27: Threading The Needle Thread / Adjusting The Needle Thread Tension
Setting up Threading the needle thread / adjusting the needle thread tension Fig. 9 - 02 Switch off the machine! Danger of injury if the machine is started accidentally! Thread the needle thread as shown in Fig. 9-02. ● Adjust the needle thread tension by turning milled nuts 1 and 2. ●... -
Page 28: Winding The Bobbin Thread
Setting up Winding the bobbin thread Fig. 9 - 03 Place the empty bobbin 1 on the bobbin winder spindle 2. ● Thread the thread as shown in Fig. 9-03 and wind it round bobbin 1 a few times in the ●... -
Page 29: Removing / Replacing The Bobbin Case
Setting up Removing / replacing the bobbin case Switch off the machine. Danger of injury if the machine starts accidentally! Removing the bobbin case Open the hook cover ● Pull out latch 1 ● Remove bobbin case 2 ● Replacing the bobbin case Push bobbin case 2 into the bobbin case ●... -
Page 30: Selecting A Seam Program
Setting up Selecting a seam program To avoid the machine starting accidentally, to begin with the TE key must be pressed, af- ter the machine has been switched on. The machine is then in its basic position and offers a number of possibilities for selecting seam programs. -
Page 31: Selecting A Program Station
Setting up Selecting a program station. .06.02 With the machine in its basic position, select the desired program station, e.g. P3. ● 2200 Only those program stations can be selected, which have been reserved pre- viously with a seam pattern with its respective speed and size factors, see Chapter 11.01 Reserving program stations. -
Page 32: Adjusting The Size Of The Sewing Area
Setting up Adjusting the size of the sewing area A comparison between the sewing area size entered and the actual sewing area size of the button clamp ensures that seam pro- grams, which are not within the sewing area size, cannot be sewn. If the actual and the entered se- wing area size do not concur with each other, severe damage... -
Page 33: Setting Up The Bobbin Thread Counter
Setting up Setting up the bobbin thread counter With the machine in its basic position, select the input mode. ● With the corresponding +/- key select parameter "004". ● If required, enter the access code, see Chapter 11.05.01 Entering the access code. ●... -
Page 34: Shifting The Seam Pattern
Setting up Shifting the seam pattern To adapt the seam patterns to formed workpiece holders, selected seam patterns can be shifted. From the basic position of the machine select the desired program station, e.g. P1. ● Tact through the seam pattern, e.g. forwards. ●... -
Page 35: Inserting And Removing The Sd-Memory Card
Setting up Inserting and removing the SD-memory card Inserting the SD-memory card Open cover 1. ● Insert SD-memory card 2 into the card ● slot with the label at the front. Close cover 1 again. ● Removing the SD-memory card Open cover 1. -
Page 36: Sewing
Sewing Sewing The machine must be installed, connected and set up as described in Chapter 8 Installation and Commissioning. The machine must not be operated without the safety devices 1 to 5, see Chap- ter 1.06 Danger warnings! Danger of injury! Fig. -
Page 37: Sewing In The "Sequences Mode
Sewing Sewing in the "Sequences mode". Sequences, which have been created beforehand, can be called up with the function keys C1 to C3 (see Chap. 11.02.01 Entering sequences) Interrupting a sequence .04.01 If an interruption occurs during a sequence cycle (e.g. broken thread), it is possible to continue at the same sequence point after the error has been eliminated. -
Page 38: Input
Input Input After the machine has been switched on, it is in the input mode. The LED in the "TE" key is illuminated. The input mode is used to reserve program stations, to enter sequences and to change machine parameters. In addition information and input possibilities for the service area are available in this mode. -
Page 39: Sequences
Input Sequences Entering sequences .02.01 The sequence program keys C1 to C3 are used to enter and select sequence programs. The sequence programs are put together from seam programs, which have been deposited un- der the station keys P1 to P8. A sequence can consist of up to 3 segments (A, B + C). -
Page 40: Deleting Sequences
Input 3 - 3 - 3 - 3 - 3 - 3 - 8 8 - 8 - 8 - 4 - 4 Press the TE key (LED is not illuminated). ● The parameters, such as number of the seam pattern, speed and size factors of the flas- ●... -
Page 41: Parameter Input
Input Parameter input After the machine has been switched on, it is in the input mode.. 2500 With the corresponding +/- key select the desired parameter, e.g. 003 lock seam ● patterns. With the corresponding +/- key select the desired seam pattern. ●... -
Page 42: Free Input Of The Seam Pattern (Teach In))
Input Free input of the seam pattern (Teach in) In addition to the selection of firmly stored seam patterns (see Chapter 11.06 Summary of the seam patterns), there is also a possibility of setting seam patterns (button type) as desi- red using the corresponding parameter input. - Page 43 Input Stitch formations for the three-hole button Seam cycle Value for parameter 210 = 0 Point Value for parameter 210 = 1 Stitch formations for the four-hole button Normal Value for parameter 210 = 0 Seam cycle Value for parameter 210 = 1 Arrow Value for parameter 210 = 2 Value for parameter 210 = 3...
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Page 44: Access Codes
Input Access codes The selection of seam patterns, the reservation of the program stations, the input of sequences and the selection of individual parameter levels can be locked with a 4-figure access code. The access code can be changed as desired. The factory set access code is "3371". -
Page 45: Granting Access Rights
Input Granting access rights .05.03 In the input mode select the corresponding parameter ("801" to "806"), see ● Chapter 11.08 List of parameters. If required, enter the access code, see Chapter 11.05.01 Entering access codes. ● With the corresponding +/- key approve (on) or lock (OFF) access.. ●... -
Page 46: Summary Of The Seam Patterns
Input Summary of the seam patterns Seam pattern Size of Penetrations/ Total number button row of stitches sewing area [mm] 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4... - Page 47 Input Seam pattern Size of Penetrations/ Total number button row of stitches sewing area [mm] 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 0,0 3,4 x 0,0 3,4 x 0,0 3,4 x 0,0 3,4 x 0,0...
- Page 48 Input Seam pattern Size of Penetrations/ Total number button row of stitches sewing area [mm] 0,0 x 3,4 0,0 x 3,4 0,0 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 3,4 3,4 x 0,0 3,4 x 0,0 3,4 x 0,0 3,4 x 0,0 3,4 x 0,0...
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Page 49: Program Management
Input Program Management IIn the program management the programs filed in the machine memory or on connected SD-memory cards are displayed and can be deleted or copied. Commercially available SD-memory cards with a storage capacity of max. 512 MB can be inserted in the control panel. -
Page 50: Display Of The Data In The Machine Memory
Input Display of the data in the machine memory .07 .02 Call up the program management, see Chapter 11.07.01 Calling up the program ● management. Press the left +/- keys until the corresponding menu item appears. ● Confirm the selection of the menu item with the "Enter" function by pressing the right ●... -
Page 51: Display Of The Data On The Sd-Memory Card
Input Display of the data on the SD-memory card .07 .03 Call up the program management, see Chapter 11.07.01 Calling up the program ● management. Press the left +/- keys until the corresponding menu item appears. ● Confirm the selection of the menu item with the "Enter" function by pressing the right ●... -
Page 52: Copying Data Onto The Sd-Memory Card
Input Copying data onto the SD-memory card .07 .04 Call up the program management, see Chapter 11.07.01 Calling up the program ● management. COPY Press the left +/- keys until the corresponding menu item appears. ● Confirm the selection of the menu item with the "Enter" function by pressing the right ●... -
Page 53: Copying Data Into The Machine Memory
Input Copying data into the machine memory .07 .05 Call up the program management, see Chapter 11.07.01 Calling up the program ● management. COPY Press the left +/- keys until the corresponding menu item appears. ● Confirm the selection of the menu item with the "Enter" function by pressing the right ●... -
Page 54: Deleting Data In The Machine Memory
Input Deleting data in the machine memory .07 .06 Call up the program management, see Chapter 11.07.01 Calling up the program ● management. Press the left +/- keys until the corresponding menu item appears. ● Confirm the selection of the menu item with the "Enter" function by pressing the right ●... -
Page 55: Deleting Data From The Sd-Memory Card
Input Deleting data from the SD-memory card .07 .07 Call up the program management, see Chapter 11.07.01 Calling up the program ● management. Press the left +/- keys until the corresponding menu item appears. ● Confirm the selection of the menu item with the "Enter" function by pressing the right ●... -
Page 56: Formatting The Sd-Memory Card
Input Formatting the SD-memory card .07 .08 Call up the program management, see Chapter 11.07.01 Calling up the program ● management. FORMAT Press the left +/- keys until the corresponding menu item appears. ● The formatting process is started with the "Enter" function by pressing the right plus key. -
Page 57: List Of Parameters
Input List of parameters The parameter setting values my only be altered by appropriately trained staff! Group Parameter Description Setting Set value Gruppe Parameter Bedeutung range Maximum speed 500 - 2500 2500 This parameter is used to fix the max. sewing speed (upper limit). - Page 58 Input Group Parameter Description Setting Set value Gruppe Parameter Bedeutung range Reversing after thread trimming ON - OFF Reverse position [°] 0 - 14 With this parameter it is possible to switch the automatic reversing func- tion after thread trimming on or off. If the reversing function is switched on, the reverse position can be set by tur- ning the balance wheel.
- Page 59 Input Group Parameter Description Setting Set value Gruppe Parameter Bedeutung range 65 -166 NIS "needle in material" [°] This parameter is used to set the NIS signal. If the function is executed, the position can be entered by turning the balance wheel.
- Page 60 Input Group Parameter Description Setting Set value Gruppe Parameter Bedeutung range 45 - 53 Thread take-up lever t.d.c. [°] The position for the t.d.c. thread take- up lever is entered here. If the func- tion is executed, the position can be set by turning the balance wheel.
- Page 61 Input Group Parameter Description Setting Set value Gruppe Parameter Bedeutung range Software version control panel V.xxx/ H.xxx The soft- and hardware version of the control panel are displayed. Program number 50 - 99 The program number of the program to be processed is selected. Button hole model 2 - 4 The button hole model (number of...
- Page 62 Input Group Parameter Description Setting Set value Gruppe Parameter Bedeutung range Display inputs With this function the digital inputs can be checked. "IN" shows the input numbers (1 - 16). Under "VAL" the re- spective switch status is displayed. IN1, programmable input 1 IN2, programmable input 2...
- Page 63 Input Group Parameter Description Setting Set value Gruppe Parameter Bedeutung range Connect outputs With this function the outlets can be connected. "OUT" shows the outlet selected (1-16). Under "VAL" the selected output is set (S) with the plus/minus key (+), and reset (R) with the plus/minus key.
- Page 64 Input Group Parameter Description Setting Set value Gruppe Parameter Bedeutung range Cold start (RESET) With this function the control unit carries out a cold start (RESET) with which the data is reset. After this func- tion has been selected, the machi- ne must be switched off and then on again.
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Page 65: Error Messages On The Display
Input Group Parameter Description Setting Set value Gruppe Parameter Bedeutung range The function groups and the functions Programming the Function Keys P , P1- P8 and C1-C3 can be released for mani- pulation (ON) or locked (OFF). If a func- tion group is suppressed, its parame- ters cannot be changed until a valid ac- cess code has been entered. - Page 66 Input ERROR: 13 OTE header invalid ERROR: 14 OTE user data invalid ERROR: 30(#) (OTE error see cap. 11.11) ERROR: 31(#) (Error Sewing motor see cap. 11.10) ERROR: 50 Incorrect control panel ERROR: 51 Incorrect machine class in OTE ERROR: 52 Incorrect software for main drive ERROR: 101 Mains voltage...
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Page 67: Sewing Motor Errors
Input ERROR: 416 Error in SD-memory card reader 1: No SD-memory card inserted 2: Wrong SD-memory card (does not match the machine) 3: SD-memory card not inserted correctly 4: SD-memory card with write protection 5: Data error on SD-memory card 6: Formatting failed 7: File does not match machine 8: Incorrect file size... -
Page 68: Care And Maintenance
Care and maintenance Care and maintenance Maintenance intervals Clean the entire machine ................. once a week Clean the hook compartment ..once a day, more often when in continuous operation Oiling the needle head parts ................as required Oiling the hook....................as required Oiling the bearing points in the arm..............once a month During all cleaning work the machine must be disconnected from the power supply by switching off the main switch or pulling out the plug! -
Page 69: Cleaning The Hook Compartment
2. Only use oil with a mean viscosity of 10.0 mm /s at 40°C and a density of 0.847 g/cm 15°C. We recommend PFAFF sewing machine oil, part no. 280-1-120 105. Fig. 12 - 02... -
Page 70: Oiling The Hook
Fig. 12-04. Only use oil with a mean viscosity of 10.0 mm /s at 40°C and a density of 0.847 g/cm at 15°C. We recommend PFAFF sewing machine oil, part no. 280-1-120 105. -
Page 71: Oiling The Bearing Points In The Arm
Only use oil with a mean viscosity of 10.0 mm /s at 40°C and a density of 0.847 g/cm 15°C. We recommend PFAFF sewing machine oil, part no. 280-1-120 105. Fig. 12 - 05 Oil disposal When required, unscrew oil collector 1 ●... -
Page 72: Circuit Diagrams
Circuit diagrams Stromlaufpläne Circuit diagrams Circuit diagram reference list Controller Quick P 320MS Control panel S3A Sewing head recognition system (OTE) Hybrid light barrier Y axis Hybrid light barrier X axis Hybrid light barrier clamp monitoring Sewing lamp Sewing motor Sewing motor Y axis Sewing motor X axis Main switch... - Page 73 91-191 506-95 Circuit diagrams Version 07 .07 .06 Page 1...
- Page 74 Circuit diagrams 91-191 506-95 Version 07 .07 .06 Page 2...
- Page 75 91-191 506-95 Circuit diagrams Version 07 .07 .06 Page 3...
- Page 76 Circuit diagrams 91-191 506-95 Version 07 .07 .06 Page 4...
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Page 77: Wearing Parts
A detailed parts list for the complete machine is included with the accesso- ries. In case of loss the parts list can be downloaded from the internet address www.pfaff-industrial.de/pfaff/de/service/downloads As an alternative to the internet download the parts lists can also be ordered in book form under part no. - Page 78 PFAFF Industrie Maschinen AG Postfach 3020 D-67653 Kaiserslautern Königstr. 154 D-67655 Kaiserslautern Telefon: (0631) 200-0 Telefax: (0631) 17202 E-Mail: info@pfaff-industrial.com...