Page 1: Service Manual
Service Manual LaserBase MF5600 Series LaserBase MF5650 Jun 17 2004...
Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 4: Symbols Used
Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Page 7: Table Of Contents
Contents Contents Chapter 1 PRODUCT DESCRIPTION 1.1 Product Specifications ............................1- 1 1.1.1 Product Specifications ..........................1- 1 1.2 Detailed Specifications............................1- 5 1.2.1 Printing Speed ............................1- 5 1.2.2 Stack Upon Delivery ..........................1- 5 1.2.3 Scanning Range (Transmission)......................... 1- 6 1.2.4 Printing Range (Reception) ........................
Page 8 Contents 3.1.9 Operation Panel Unit ..........................3- 13 3.1.10 SCNT Board ............................3- 14 3.1.11 DCNT Board ............................3- 17 3.1.12 NCU Board..............................3- 20 3.1.13 Modular Board ............................3- 21 3.1.14 Power Supply Board..........................3- 22 3.1.15 High-voitage Power Supply board ......................3- 25 3.1.16 Top Sensor...............................3- 29 3.1.17 Paper Delivery Sensor ..........................3- 33 3.1.18 Paper Full Sensor ............................3- 36...
Page 9 Contents 4.5.5 Large Gear ..............................4- 12 4.5.6 Feed Gear ..............................4- 13 4.5.7 Internal Gear............................. 4- 13 4.5.8 Large Gear Deceleration Gear/Plate R ..................... 4- 14 4.5.9 Main Motor............................... 4- 15 4.5.10 Drive Releasing Arm..........................4- 16 4.5.11 FU Delivery Roller ..........................4- 17 4.5.12 Pickup Idler Gear............................
Page 10 Contents...
Page 11: Chapter 1 Product Description
Chapter 1 PRODUCT DESCRIPTION...
Page 13 Contents Contents 1.1 Product Specifications ............................1- 1 1.1.1 Product Specifications ..........................1- 1 1.2 Detailed Specifications............................1- 5 1.2.1 Printing Speed ............................1- 5 1.2.2 Stack Upon Delivery ..........................1- 5 1.2.3 Scanning Range (Transmission)......................... 1- 6 1.2.4 Printing Range (Reception) ........................1- 7 1.2.5 Printing Range (Printer) ..........................
Page 15: Product Specifications
Chapter 1 1.1 Product Specifications 1.1.1 Product Specifications 0005-8252 Body installation method Desktop Exposure Method Semi-conductor laser Development Method Toner projection Transfer Method Roller transfer Fixing method On-demand fixing Delivery method Facedown /Faceup Toner level detection function Toner supply type Toner cartridge replacement / Cartridge EP-27 Document type Sheet, 3D object (up to 2kg)
Page 16 Chapter 1 Print speed (A4) approx. 18 sheets/min Print speed(LTR) approx. 19 sheets/min Warm-up Time Approx. 260 sec. (temperature: 20 deg C, humidty: 65%; from when the machine is plugged in untill the standby display appears) : Warm-up time may differ depending on the condition and environment of the machine.
Page 17 Dual access Maximum reservations: 100 FAX/TEL switching None Answering machine connection Remote reception Yes / Method: ID call# (tone) Confidential reception None Polling reception Yes (Manual only) Closed network None communication Memory reception approx. 256 sheets (Canon FAX Standard Chart No.1)
Page 18 Chapter 1 System data backup Flash ROM: dial registration data, user data, service data, activity management reoprt / Lithium battery: Clock Image data backup Backup contents: memory reception, memory transmission, broadcast transmission image data / Backup IC: 64 Mbyte SDRAM / Backup battery: Rechargeable capacitor / Backup time: approx.
Page 19: Detailed Specifications
Chapter 1 1.2 Detailed Specifications 1.2.1 Printing Speed 0005-8301 T-1-1 Fixing mode Paper size Plain paper Plain Heavy Heavy Transparency Envelope COM10 paper L paper paper H A4 (64 to 90 g/m B5 (64 to 90 g/m A5 (64 to 90 g/m A4 (105 to 128 g/m B5 (105 to 128 g/m LTR (75 to 90 g/m...
Page 20: Scanning Range (Transmission)
Chapter 1 1.2.3 Scanning Range (Transmission) 0007-2708 [10] F-1-1 T-1-3 [1] Document leading edge [6] Effective scanning length [2] Left margin [7] Bottom margin [3] Effective scanning width [8] Scanning drop out range [4] Right margin [9] Scanning range [5] Top margin [10] Document trailing edge T-1-4 Letter...
Page 21: Printing Range (Reception)
Chapter 1 1.2.4 Printing Range (Reception) 0007-2739 [10] F-1-2 T-1-5 [1] Paper leading edge [6] Effective printing length [2] Left margin [7] Bottom margin [3] Effective printing width [8] Printing drop out range [4] Right margin [9] Printing range [5] Top margin [10] Paper trailing edge T-1-6 Item...
Page 22: Printing Range (Printer)
Chapter 1 1.2.5 Printing Range (Printer) 0007-2750 [10] F-1-3 T-1-7 [1] Paper leading edge [6] Effective printing length [2] Left margin [7] Bottom margin [3] Effective printing width [8] Printing drop out range [4] Right margin [9] Printing range [5] Top margin [10] Paper trailing edge T-1-8 Item...
Page 23: System Requirements For Printer Driver
Chapter 1 1.2.6 System Requirements for Printer Driver 0007-2758 Operating System Windows 98, Windows Me, Windows 2000 Professional, Windows XP Computer Any computer on whitch Windows 98, Windows Me, Windows 2000, or Windows XP runs properly. Hardware Environment -IBM or IBM-compatible PC -CD-ROM drive or network environment with the access to CD-ROM -PC equipped with a USB port and the USB class driver installed T-1-9...
Page 24: Names Of Parts
Chapter 1 1.3 Names of Parts 1.3.1 External View 0005-8031 <Front View> [10][11] F-1-4 T-1-10 [1] ADF (Automatic Document Feeder) [7] Front cover [2] Document feeder tray [8] Multi-purpose feeder [3] Document output tray [9] Cassette [4] Document guides [10] Telephone line jack [5] Operation panel [11] External device jack [6] Output tray...
Page 25 Chapter 1 F-1-5 T-1-11 [1] Platen glass cover [2] Platen glass <Rear View> F-1-6 T-1-12 [1] USB port [2] Face up cover [3] Power socket [4] Extension cover 1-11...
Page 26: Operation Panel
Chapter 1 1.3.2 Operation panel 0005-8054 [2] [3] [4] [5][6] [9][10][11][12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] F-1-7 T-1-13 [1] One-touch dial keys [13] Energy Saver key [2] Coded Dial key [14] Directory key [3] Redial/Pause key [15] Hook key [4] In Use/Memory indicator...
Page 27: Safety
Chapter 1 1.4 Safety 1.4.1 Safety of Laser Light 0002-8615 Laser radiation could be hazardous to the human body. For this reason, laser radiation emitted inside this machine is hermetically sealed within the protective housing and external cover. No radiation can leaak from the machine in the normal operation of the product by the user.
Page 28 Chapter 1 1-14...
Page 29: Chapter 2 Technical Reference
Chapter 2 TECHNICAL REFERENCE...
Page 31 Contents Contents 2.1 Document Feed and Exposure System......................2- 1 2.1.1 Overview/Configuration..........................2- 1 2.1.1.1 Overview ............................. 2- 1 2.2 Laser Exposure ..............................2- 3 2.2.1 Overview/Configuration..........................2- 3 2.2.1.1 Overview ............................. 2- 3 2.3 Image Formation ............................... 2- 5 2.3.1 Overview/Configuration..........................
Page 33: Document Feed And Exposure System
Chapter 2 2.1 Document Feed and Exposure System 2.1.1 Overview/Configuration 2.1.1.1 Overview 0003-1353 F-2-1 T-2-1 [1] Slide guide [6] Reading glass [2] Document pick-up roller [7] CCD unit [3] Document separation roller [8] Document delivery roller [4] Separation guide [9] Document output tray [5] Document feed roller...
Page 34 Chapter 2 F-2-2 T-2-2 [1] Document feed motor [3] CCD unit [2] Flatbed motor Reading from the ADF To avoid skew feeding, documents loaded on the document tray are retained in the horizontal direction by the slide guide. Then, the documents are fed to the separation roller by the pickup roller, and separated one sheet each using differences in the coefficient of friction among the separation roller, documents, and separation guide.
Page 35: Laser Exposure
Chapter 2 2.2 Laser Exposure 2.2.1 Overview/Configuration 2.2.1.1 Overview 0002-8624 F-2-3 T-2-3 [1] Laser driver PCB [5] Imaging lends [2] BD sensor [6] Scanner motor [3] Reflecting mirror [7] 4-facet mirror [4] Photosensitive drum [8] Cylindrical lens The machine's laser scanner assembly consists of the laser driver and the scanner motor, which are driven by signals coming from the engine controller.
Page 36 Chapter 2 When the 4-facet mirror rotates at a specific speed, the laser beam scans the photosensitive drum in keeping with the mirror rotation, thus drawing static images on the photosensitive drum. Memo: BD Fault The machine identifies a BD fault if it does not detect the /BDI signal within 0.1 sec after the scanner motor is forced to accelerate.
Page 37: Image Formation
Chapter 2 2.3 Image Formation 2.3.1 Overview/Configuration 2.3.1.1 Overview 0002-8626 F-2-4 T-2-4 [1] Laser/scanner assembly [5] Photosensitive drum [2] Laser beam [6] Transfer charging roller [3] Blade [7] Primary charging roller [4] Developing cylinder [8] Cleaning blade In response to a print command, the engine controller turns on the main motor to drive the photosensitive drum, developing cylinder, primary charging roller, and transfer charging roller.
Page 38 Chapter 2 Drum Cover Shutter If the surface of the photosensitive drum is exposed to strong light, it develops what is know as "photo memory," which can cause white spots or black lines in images. To protect the drum against light, the machine is equipped with a drum cover shutter.
Page 39: Pickup And Feed System
Chapter 2 2.4 Pickup and Feed System 2.4.1 Overview/Configuration 2.4.1.1 Overview 0003-0652 [12] [11] [21] [10] [19] [20] [18] [17] [15] [13] [14] [16] F-2-5 T-2-5 [1] Cassette feed [12] Face-down delivery [2] Cassette pickup roller [13] Main motor [3] Separation pad [14] Cassette pickup solenoid [4] Manual feed [15] Manual feed pickup solenoid...
Page 40: Detection Jams
Chapter 2 Pickup and Feed Operation (from the cassette) If the cassette paper sensor detects the presence of paper while the absence of paper is identified in the manual feed pickup assembly, the machine picks up paper from the cassette. When the main motor operates and the cassette pickup solenoid goes on, the cassette pickup roller makes a single rotation to pick up paper.
Page 41 Chapter 2 2.4.2.2 Delay Jams 2.4.2.2.1 Pickup Delay Jam 0003-0657 If the top sensor does not detect the leading edge of paper within 1.2 sec after the start of pickup operation, the machine initiates pickup operation once gain. The machine identifies a pickup delay jam if the top sensor does not detect the leading edge of paper within 1.2 sec after the 2nd pickup operation.
Page 42: Fixing Unit
Chapter 2 2.5 Fixing Unit 2.5.1 Overview/Configuration 2.5.1.1 Overview 0002-8627 F-2-6 T-2-6 [1] Fixing film unit [2] Fixing heater [3] Pressure roller The machine's fixing system is an on-demand type, and its fixing assembly consists of the fixing film unit and the pressure roller: the fixing film has a built-in fixing heater, thermistor, and thermal fuse.
Page 43: Protective Function
Chapter 2 2.5.2 Protective Function 2.5.2.1 Protective Mechanisms 0002-8628 The machine is equipped with the following 3 types of protective mechanisms used to prevent its fixing heater from going awry. 1. protective mechanism by the CPU 2. protective mechanism by the fixing heater safety circuit 3.
Page 44: Detecting A Fault In The Fixing Assembly
Chapter 2 2.5.2.2 Detecting a Fault in the Fixing Assembly 0002-8630 The CPU identifies a fault in the fixing assembly for the following conditions (a. thorough g.) and operates as described: 1. the CPU causes the fixing heater drive signal to go Low to cut off the power to the fixing heater. 2.
Page 45: External And Controls
Chapter 2 2.6 External and Controls 2.6.1 Power Supply 2.6.1.1 Backup Battery 2.6.1.1.1 Battery-backed up Data 0006-5544 The SCNT board is provided with a function for backing up data in control / clock IC and image storage memory (DRAM) by lithium battery (BAT951), and capacitor (C958), even if a power interruption occurs, or the power cord is disconnected by accident.
Page 46 Chapter 2 2.6.1.2 Energy-Saving Function 2.6.1.2.1 Overview 0006-5613 This machine has the Energy Saver mode. When Energy Saver in the User Menu is set to ON, and no operation is made for approx. 5 minutes or more in the stand-by mode, the machine enters the Energy Saver mode. When the Energy Saver key on the control panel is pressed, it also enters the Energy Saver mode.
Page 47: Disassembly And Assembly
Chapter 3 DISASSEMBLY ASSEMBLY...
Page 49 Contents Contents 3.1 EXTERNAL AND CONTROLS SYSTEM ..................... 3- 1 3.1.1 Front Cover..............................3- 1 3.1.1.1 Removing the Cassette ........................3- 1 3.1.1.2 Removing the Reader Right Front Cover ................... 3- 1 3.1.1.3 Removing the Right Cover........................3- 1 3.1.1.4 Removing the Reader Left Front Cover ....................3- 1 3.1.1.5 Removing the Left Cover ........................
Page 50 3.1.8 Operation Panel Cover..........................3- 13 3.1.8.1 Removing the LCD Cover .........................3- 13 3.1.8.2 Removing the Operation panel Cover ....................3- 13 3.1.9 Operation Panel Unit ..........................3- 13 3.1.9.1 Removing the LCD Cover .........................3- 13 3.1.9.2 Removing the Reader Left Front Cover ....................3- 14 3.1.9.3 Removing the Operation Panel Unit....................3- 14 3.1.10 SCNT Board ............................3- 14 3.1.10.1 Removing the Cassette........................3- 14...
Page 51 Contents 3.1.15.3 Removing the Right Cover......................3- 26 3.1.15.4 Removing the Reader Left Front Cover ..................3- 26 3.1.15.5 Removing the Left Cover ........................ 3- 26 3.1.15.6 Removing the NCU Board and Modular Board ................3- 27 3.1.15.7 Removing the NCU Case ........................ 3- 27 3.1.15.8 Removing the Rear Cover .......................
Page 52 Contents 3.1.19.3 Removing the Right Cover ......................3- 40 3.1.19.4 Removing the Reader Left Front Cover ..................3- 41 3.1.19.5 Removing the Left Cover ........................3- 41 3.1.19.6 Removing the Front Cover ......................3- 41 3.1.19.7 Removing the Left Front Cover.......................3- 42 3.1.19.8 Removing the Toner Sensor ......................3- 42 3.1.20 Speaker ..............................3- 42 3.1.20.1 Removing the Cassette........................3- 42 3.1.20.2 Removing the Reader Right Front Cover ..................3- 42...
Page 53 Contents 3.2.3.12 Removing the Operation Panel Unit....................3- 56 3.2.3.13 Removing the Scanner Cover Unit....................3- 56 3.2.4 CCD Unit..............................3- 56 3.2.4.1 Removing the Cassette ........................3- 56 3.2.4.2 Removing the Reader Right Front Cover ..................3- 57 3.2.4.3 Removing the Right Cover........................ 3- 57 3.2.4.4 Removing the Reader Left Front Cover ....................
Page 54 Contents 3.5.1.3 Removing the Right Cover ........................3- 71 3.5.1.4 Removing the Reader Left Front Cover ....................3- 71 3.5.1.5 Removing the Left Cover ........................3- 72 3.5.1.6 Removing the Front Cover ........................3- 72 3.5.1.7 Removing the Right Front Cover.......................3- 72 3.5.1.8 Removing the Gear Unit ........................3- 72 3.5.1.9 Removing the Tooth-Missing Gear ....................3- 73 3.5.1.10 Removing the Cassette Pickup Roller .....................3- 73 3.5.2 Cassette Pickup Solenoid..........................3- 73...
Page 55 Contents 3.5.5.4 Removing the Reader Left Front Cover .................... 3- 85 3.5.5.5 Removing the Left Cover ........................3- 85 3.5.5.6 Removing the Front Cover ........................ 3- 86 3.5.5.7 Removing the Rear Cover ......................... 3- 86 3.5.5.8 Removing the NCU Board and Modular Board ................3- 87 3.5.5.9 Removing the NCU Case ........................
Page 56 Contents 3.6.2.4 Removing the Reader Left Front Cover ..................3- 101 3.6.2.5 Removing the Left Cover ........................ 3- 102 3.6.2.6 Removing the Front Cover ......................3- 102 3.6.2.7 Removing the Rear Cover........................ 3- 102 3.6.2.8 Removing the NCU Board....................... 3- 103 3.6.2.9 Removing the NCU Case.........................
Page 57: External And Controls System
Chapter 3 EXTERNAL 2) Remove the front screw [1] and then remove the claw [2]. CONTROLS SYSTEM 3) Slightly lift up the right side of the unit and remove the cover as if you were opening the bottom side of the right cover [3].
Page 58: Rear Cover
Chapter 3 3.1.1.5 Removing the Left 3.1.1.6 Removing the Front Cover Cover 0002-6899 0002-6903 1) Remove the two screws [1] on the back side. 1) Remove the arm claws [1] to disengage the connection. 2) Remove the shafts on both sides [2] and remove the front cover [3].
Page 59: Removing The Right Cover
Chapter 3 3.1.2.3 Removing the Right Cover 0002-6897 1) Remove the two screws [1] on the back side. F-3-11 F-3-9 3.1.2.5 Removing the Left 2) Remove the front screw [1] and then remove the Cover 0002-6902 claw [2]. 1) Remove the two screws [1] on the back side. 3) Slightly lift up the right side of the unit and remove the cover as if you were opening the bottom side of the right cover [3].
Page 60: Top Cover
Chapter 3 3.1.2.6 Removing the Rear Cover 0002-6905 1) Remove two screws [1]. F-3-16 3.1.3.3 Removing the Right F-3-14 Cover 0002-6910 1) Remove the two screws [1] on the back side. 2) Opening the face-up cover [1], and then lower the fixing pressure release levers [2] on both sides and release the pressure.
Page 61: Removing The Reader Left
Chapter 3 3.1.3.4 Removing the Reader Left Front Cover 0002-6911 1) Open the platen glass cover [1]. 2) Open the front cover [2] and the ADF part [3], remove one screw [4], and remove the reader left front cover [5]. F-3-21 3.1.3.6 Removing the Front Cover...
Page 62: Removing The Ncu Board
Chapter 3 3.1.3.9 Removing the NCU 2) Opening the face-up cover [1], and then lower the fixing pressure release levers [2] on both sides and Case 0005-9810 release the pressure. 1) Remove the three screws [1]; then, pull the upper 3) Remove the rear cover [3] as you slide it toward the portion of the NCU case [2] toward you, and lifting rear.
Page 63: Right Cover
Chapter 3 3.1.3.11 Removing the Top 2) Remove the two front screws [1]. Cover 0005-9814 1) Remove the two screws [1]. 2) Remove the connector [2] of the DCNT board. 3) Remove the two claws [3] and remove the top cover [4].
Page 64: Left Cover
Chapter 3 3.1.4.3 Removing the Right 3.1.5.2 Removing the Reader Cover Left Front Cover 0002-6873 0002-6877 1) Remove the two screws [1] on the back side. 1) Open the platen glass cover [1]. 2) Open the front cover [2] and the ADF part [3], remove one screw [4], and remove the reader left front cover [5].
Page 65: Right
Chapter 3 3.1.6.3 Removing the Right 2) Remove the front screw [1] and then remove the claw [2]. Cover 0002-6883 3) Slightly lift up the left side of the unit and remove 1) Remove the two screws [1] on the back side. the cover as if you were opening the bottom side of the left cover [3].
Page 66: Removing The Reader Left
Chapter 3 3.1.6.4 Removing the Reader 2) Remove the front screw [1] and then remove the claw [2]. Left Front Cover 0002-6885 3) Slightly lift up the left side of the unit and remove 1) Open the platen glass cover [1]. the cover as if you were opening the bottom side of 2) Open the front cover [2] and the ADF part [3], the left cover [3].
Page 67: Left
Chapter 3 3.1.6.7 Removing the Right 3.1.7.3 Removing the Right Front Cover Cover 0002-6935 0002-6939 1) Remove the two screws [1] and then removes the 1) Remove the two screws [1] on the back side. right front cover [2]. F-3-46 F-3-44 2) Remove the front screw [1] and then remove the claw [2].
Page 68: Removing The
Chapter 3 3.1.7.4 Removing the Reader 2) Remove the front screw [1] and then remove the claw [2]. Left Front Cover 0002-6940 3) Slightly lift up the left side of the unit and remove 1) Open the platen glass cover [1]. the cover as if you were opening the bottom side of 2) Open the front cover [2] and the ADF part [3], the left cover [3].
Page 69: Operation Panel Cover
Chapter 3 3.1.7.7 Removing the Left 3.1.8.2 Removing Front Cover Operation panel Cover 0002-7050 0002-7710 1) Remove the two screws [1] and then removes the 1) Disengage the four claws [2] of the operation panel left front cover [2]. cover [1] and remove the operation panel cover. F-3-52 3.1.8 Operation Panel Cover F-3-54...
Page 70: Scnt Board
Chapter 3 3.1.9.2 Removing the Reader 3.1.10 SCNT Board Left Front Cover 0002-7713 3.1.10.1 Removing the Cassette 1) Open the platen glass cover [1]. 0006-2984 2) Open the front cover [2] and the ADF part [3], 1) Remove the cassette by holding the cassette handle. remove one screw [4], and remove the reader left front cover [5].
Page 71: Removing The Reader Left
Chapter 3 3.1.10.5 Removing the Left 2) Remove the front screw [1] and then remove the claw [2]. Cover 0006-2988 3) Slightly lift up the right side of the unit and remove 1) Remove the two screws [1] on the back side. the cover as if you were opening the bottom side of the right cover [3].
Page 72: Removing The Ncu Board
Chapter 3 3.1.10.6 Removing the NCU 3.1.10.8 Removing the Scanner Board Unit 0005-9963 0005-9966 1) Remove the two connectors [1] and the flat cable 1) Remove the screw [1] and remove the connector [2] [2]. as well as the flat cable [3] on the DCNT board. 2) Remove the two screws [3] and remove the NCU Remove the tape holding the cable in advance.
Page 73: Dcnt Board
Chapter 3 3.1.10.10 Removing the SCNT 3) Remove the two screws on the back [1]. Slide the scanner unit [2] to the back; then, remove it by Board (for Units with the Fax lifting it. Function) 0005-9970 1) Remove the two connectors [1] and the two flat cables [2].
Page 74: Removing The Left
Chapter 3 3.1.11.3 Removing the Right Cover 0005-9949 1) Remove the two screws [1] on the back side. F-3-75 F-3-73 3.1.11.5 Removing the Left Cover 0005-9952 2) Remove the front screw [1] and then remove the 1) Remove the two screws [1] on the back side. claw [2].
Page 75 Chapter 3 3.1.11.6 Removing the NCU 3.1.11.8 Removing the Front Board Cover 0005-9953 0005-9950 1) Remove the two connectors [1] and the flat cable 1) Remove the arm claws [1] to disengage the [2]. connection. 2) Remove the two screws [3] and remove the NCU 2) Remove the shafts on both sides [2] and remove the board [4].
Page 76: Ncu Board
Chapter 3 3.1.11.10 Removing the DCNT Board 0005-9958 1) Take off the connectors at seven spots (six if the unit is not equipped with the fax function) [1] as well as the flat cable at three spots [2]. 2) Remove the three screws [3] and, while carefully watching the sensor flag, removes the DCNT board [4].
Page 77: Modular Board
Chapter 3 3.1.12.4 Removing the NCU Board 0005-9796 1) Remove the two connectors [1] and the flat cable [2]. 2) Remove the two screws [3] and remove the NCU board [4]. F-3-87 3.1.13.3 Removing the Left Cover 0006-2976 1) Remove the two screws [1] on the back side. F-3-86 3.1.13 Modular Board F-3-88...
Page 78: Power Supply Board
Chapter 3 3.1.13.4 Removing 3.1.14.3 Removing the Right Modular Board Cover 0005-9797 0002-7497 1) Remove the connector [1] of the NCU board. 1) Remove the two screws [1] on the back side. 2) Remove the two screws [2] and remove the Modular board [3].
Page 79: Removing The Reader Left
Chapter 3 3.1.14.4 Removing the Reader 2) Remove the front screw [1] and then remove the claw [2]. Left Front Cover 0002-7500 3) Slightly lift up the left side of the unit and remove 1) Open the platen glass cover [1]. the cover as if you were opening the bottom side of 2) Open the front cover [2] and the ADF part [3], the left cover [3].
Page 80: Removing The Rear Cover
Chapter 3 3.1.14.7 Removing the NCU Case 0005-9914 1) Remove the three screws [1]; then, pull the upper portion of the NCU case [2] toward you, and lifting it upward, remove the NUC case. F-3-100 3.1.14.9 Removing the Power Supply Shield Plate 0002-7523 1) Remove the five screws [1] to remove the power supply shield plate [2].
Page 81: High-Voitage Power Supply Board
Chapter 3 2) Remove the three screws [1]. (The external cover is omitted from the illustration below to show the instructions clearly.) 3) Remove the four connectors [2] as well as the flat cable [3] on the DCNT board. F-3-105 3.1.15 High-voitage Power Supply board F-3-103...
Page 82: Removing The Right Cover
Chapter 3 3.1.15.3 Removing the Right Cover 0002-7499 1) Remove the two screws [1] on the back side. F-3-109 F-3-107 3.1.15.5 Removing the Left Cover 0002-7502 2) Remove the front screw [1] and then remove the 1) Remove the two screws [1] on the back side. claw [2].
Page 83: Removing The Ncu Board And Modular Board
Chapter 3 3.1.15.6 Removing the NCU 3.1.15.8 Removing the Rear Board and Modular Board Cover 0005-9924 0002-7506 1) Remove the two connectors [1] and the flat cable 1) Remove two screws [1]. [2]. 2) Remove the four screws [3] and remove the NCU board [4] and modular board [5].
Page 84: Removing The Power Supply Shield Plate
Chapter 3 3.1.15.9 Removing the Power Supply Shield plate 0002-7526 1) Remove the five screws [1] to remove the power supply shield plate [2]. F-3-118 4) As you remove the bosses on both sides [1], lower the front part of the power supply assembly [2]. Then pull it to remove the power supply assembly.
Page 85: Top Sensor
Chapter 3 3.1.16 Top Sensor 3.1.16.1 Removing the Cassette 0002-7635 1) Remove the cassette by holding the cassette handle. 3.1.16.2 Removing the Reader Right Front Cover 0002-7612 1) Open the platen glass cover [1]. 2) Open the front cover [2], remove one screw [3], and remove the reader right front cover [4].
Page 86: Removing The
Chapter 3 3.1.16.7 Removing the Rear 2) Remove the front screw [1] and then remove the claw [2]. Cover 0002-7624 3) Slightly lift up the left side of the unit and remove 1) Remove two screws [1]. the cover as if you were opening the bottom side of the left cover [3].
Page 87 Chapter 3 3.1.16.8 Removing the NCU Remove the tape holding the cable in advance. Prepare a new tape (Part No: AZ7-0008) of a suitable Board and Modular Board 0006-3042 length before you attach the cable again. 1) Remove the two connectors [1] and the flat cable [2].
Page 88: Removing The Plate
Chapter 3 3.1.16.11 Removing the Plate 0006-3035 1) Remove the connector [1] of the DCNT board. 2) Remove the three screws [2] and then removes the plate [3]. F-3-137 3) As you remove the bosses on both sides [1], lower the front part of the power supply assembly [2].
Page 89: Paper Delivery Sensor
Chapter 3 3.1.17 Paper Delivery Sensor 3.1.17.1 Removing the Cassette 0002-7634 1) Remove the cassette by holding the cassette handle. 3.1.17.2 Removing the Reader Right Front Cover 0002-7614 1) Open the platen glass cover [1]. 2) Open the front cover [2], remove one screw [3], and remove the reader right front cover [4].
Page 90 Chapter 3 3.1.17.7 Removing the Rear 2) Remove the front screw [1] and then remove the claw [2]. Cover 0002-7623 3) Slightly lift up the left side of the unit and remove 1) Remove two screws [1]. the cover as if you were opening the bottom side of the left cover [3].
Page 91: Removing The Cassette
Chapter 3 3.1.17.8 Removing the NCU Prepare a new tape (Part No: AZ7-0008) of a suitable length before you attach the cable again. Board and Modular Board 0006-3043 1) Remove the two connectors [1] and the flat cable [2]. 2) Remove the four screws [3] and remove the NCU board [4] and modular board [5].
Page 92: Paper Full Sensor
Chapter 3 3.1.17.11 Removing the Plate 0006-3047 1) Remove the connector [1] of the DCNT board. 2) Remove the three screws [2] and then removes the plate [3]. F-3-156 3.1.18 Paper Full Sensor 3.1.18.1 Removing the Cassette 0002-7674 1) Remove the cassette by holding the cassette handle. 3.1.18.2 Removing the Reader F-3-154 Right Front Cover...
Page 93: Removing The Reader Right
Chapter 3 3.1.18.3 Removing the Right Cover 0002-7679 1) Remove the two screws [1] on the back side. F-3-160 F-3-158 3.1.18.5 Removing the Left Cover 0002-7684 2) Remove the front screw [1] and then remove the 1) Remove the two screws [1] on the back side. claw [2].
Page 94: Removing The
Chapter 3 3.1.18.6 Removing the Front Cover 0002-7687 1) Remove the arm claws [1] to disengage the connection. 2) Remove the shafts on both sides [2] and remove the front cover [3]. F-3-165 3.1.18.8 Removing the NCU Board 0006-3051 1) Remove the two connectors [1] and the flat cable [2].
Page 95: Removing The Scanner Unit
Chapter 3 3.1.18.9 Removing the NCU Case 0006-3052 1) Remove the three screws [1]; then, pull the upper portion of the NCU case [2] toward you, and lifting it upward, remove the NUC case. F-3-169 3) Remove the two screws on the back [1]. Slide the scanner unit [2] to the back;...
Page 96: Toner Sensor
Chapter 3 3.1.18.12 Removing the Paper Full Sensor 0006-3056 1) Turn the removed top cover upside down, and disconnect the connector [1]. 2) As you disengage the claw [2], remove the sensor together with the sensor holder [3]. 3) Disengage the claw [4] and remove the sensor from the sensor holder.
Page 97: Removing The Left Cover
Chapter 3 3.1.19.4 Removing the Reader Left Front Cover 0002-7683 1) Open the platen glass cover [1]. 2) Open the front cover [2] and the ADF part [3], remove one screw [4], and remove the reader left front cover [5]. F-3-178 3.1.19.6 Removing the Front Cover...
Page 98: Speaker
Chapter 3 3.1.19.7 Removing the Left 2) Open the front cover [2], remove one screw [3], and remove the reader right front cover [4]. Front Cover 0002-7704 1) Remove the two screws [1] and then removes the left front cover [2]. F-3-182 F-3-180 3.1.20.3 Removing the Right...
Page 99: Removing The Reader Left
Chapter 3 3.1.20.4 Removing the Reader Left Front Cover 0006-3761 1) Open the platen glass cover [1]. 2) Open the front cover [2] and the ADF part [3], remove one screw [4], and remove the reader left front cover [5]. F-3-187 3.1.20.6 Removing the NCU Board...
Page 100: Removing The Ncu Board
Chapter 3 3.1.20.7 Removing the NCU 2) Remove the two front screws [1]. Case 0006-3762 1) Remove the three screws [1]; then, pull the upper portion of the NCU case [2] toward you, and lifting it upward, remove the NUC case. F-3-191 3) Remove the two screws on the back [1].
Page 101: Removing The Adf Unit
Chapter 3 2) Open up the board unit [1] and take off the connector at six spots (five if the unit is not equipped with the fax function) [2] and three flat cables [3]. F-3-196 3.1.20.11 Removing the LCD Cover 0006-3769 F-3-194 1) Insert a precision flattop screwdriver, etc.
Page 102: Removing The Scanner Cover Unit
Chapter 3 3.1.20.12 Removing 3.1.20.14 Removing Operation Panel Unit Speaker 0006-3770 0006-3767 1) Remove the two screws [1]. 1) Disengage the speaker cable [1] from the cable 2) Disengage the claw [3] on the rear right side of the guide. operation panel unit [2] and lift it up.
Page 103: Document Feed/Exposure System
Chapter 3 Document Feed/ 3) Slightly lift up the right side of the unit and remove the cover as if you were opening the bottom side of Exposure System the right cover [3]. 3.2.1 Scanner Unit 3.2.1.1 Removing the Cassette 0002-7555 1) Remove the cassette by holding the cassette handle.
Page 104 Chapter 3 3.2.1.5 Removing the Left Cover 0002-7560 1) Remove the two screws [1] on the back side. F-3-206 F-3-208 2) Remove the front screw [1] and then remove the claw [2]. 3.2.1.7 Removing the NCU 3) Slightly lift up the left side of the unit and remove Case 0005-9804 the cover as if you were opening the bottom side of...
Page 105: Adf Unit
Chapter 3 3.2.1.8 Removing the Scanner 3) Remove the two screws on the back [1]. Slide the scanner unit [2] to the back; then, remove it by Unit 0005-9808 lifting it. 1) Remove the screw [1] and remove the connector [2] as well as the flat cable [3] on the DCNT board.
Page 106 Chapter 3 3.2.2.3 Removing the Right Cover 0002-7753 1) Remove the two screws [1] on the back side. F-3-216 F-3-214 3.2.2.5 Removing the Left Cover 0002-7764 2) Remove the front screw [1] and then remove the 1) Remove the two screws [1] on the back side. claw [2].
Page 107: Removing The Scanner
Chapter 3 3.2.2.6 Removing the NCU 3.2.2.8 Removing the Scanner Board Unit 0006-3648 0006-3642 1) Remove the two connectors [1] and the flat cable 1) Remove the screw [1] and remove the connector [2] [2]. as well as the flat cable [3] on the DCNT board. 2) Remove the two screws [3] and remove the NCU Remove the tape holding the cable in advance.
Page 108 Chapter 3 3.2.2.9 Removing the Board 3.2.2.10 Removing the ADF Unit Unit 0006-3649 0002-7778 1) Remove the four screws [1] on the back side of the 1) First, take the cable on the back side of he scanner scanner unit. Ensure that the mounting plate [2] unit off the cable guide.
Page 109: Scanner Cover Unit
Chapter 3 3.2.3 Scanner Cover Unit 3.2.3.1 Removing the Cassette 0002-7746 1) Remove the cassette by holding the cassette handle. 3.2.3.2 Removing the Reader Right Front Cover 0002-7750 1) Open the platen glass cover [1]. 2) Open the front cover [2], remove one screw [3], and remove the reader right front cover [4].
Page 110 Chapter 3 3.2.3.7 Removing the NCU 2) Remove the front screw [1] and then remove the claw [2]. Case 0006-3641 3) Slightly lift up the left side of the unit and remove 1) Remove the three screws [1]; then, pull the upper the cover as if you were opening the bottom side of portion of the NCU case [2] toward you, and lifting the left cover [3].
Page 111: Removing The Board Unit
Chapter 3 2) Remove the two front screws [1]. 2) Open up the board unit [1] and take off the connector at six spots (five if the unit is not equipped with the fax function) [2] and three flat cables [3]. F-3-237 3) Remove the two screws on the back [1].
Page 112: Ccd Unit
Chapter 3 4) Open up the ADF unit [1] vertically. Then lift its rear side to remove it from the bushing. 5) As you slide the ADF unit to the rear, remove it from the front bushing. Then lift the ADF unit up to remove it.
Page 113: Removing The Reader Right
Chapter 3 3.2.4.2 Removing the Reader Right Front Cover 0002-7751 1) Open the platen glass cover [1]. 2) Open the front cover [2], remove one screw [3], and remove the reader right front cover [4]. F-3-248 3.2.4.4 Removing the Reader Left Front Cover 0002-7758 1) Open the platen glass cover [1].
Page 114: Removing The Left Cover
Chapter 3 3.2.4.5 Removing the Left Cover 0002-7762 1) Remove the two screws [1] on the back side. F-3-250 F-3-252 2) Remove the front screw [1] and then remove the claw [2]. 3.2.4.7 Removing the NCU 3) Slightly lift up the left side of the unit and remove Case 0006-3645 the cover as if you were opening the bottom side of...
Page 115: Removing The Scanner Unit
Chapter 3 3.2.4.8 Removing the Scanner Unit 0006-3644 1) Remove the screw [1] and remove the connector [2] as well as the flat cable [3] on the DCNT board. Remove the tape holding the cable in advance. Prepare a new tape (Part No: AZ7-0008) of a suitable length before you attach the cable again.
Page 116: Removing The Adf Unit
Chapter 3 3.2.4.10 Removing the ADF 3.2.4.11 Removing the LCD Unit Cover 0002-7781 0002-7786 1) First, take the cable on the back side of he scanner 1) Insert a precision flattop screwdriver, etc. onto the unit off the cable guide. claws [2] in the rear (both sides) of the LCD cover 2) Open up the ADF unit [1] and move the stopper [2].
Page 117: Flatbed Motor Unit
Chapter 3 3.2.4.13 Removing the Scanner 3.2.4.15 Removing the CCD Cover Unit Unit 0002-7790 0006-5176 1) Remove the platen glass cover. 1) Remove the flat cable [1]. 2) Remove the three screws [1]. 2) Lift the right side of the shaft [2] to release the stop. 3) Disengage the front claw [2] and the three claws on Then slide it to release the stop on the left side also.
Page 118: Removing The Reader Right
Chapter 3 3.2.5.3 Removing the Right Cover 0002-7756 1) Remove the two screws [1] on the back side. F-3-269 F-3-267 3.2.5.5 Removing the Left Cover 0002-7761 2) Remove the front screw [1] and then remove the 1) Remove the two screws [1] on the back side. claw [2].
Page 119: Removing The Ncu Board
Chapter 3 3.2.5.6 Removing the NCU 3.2.5.8 Removing the Scanner Board Unit 0006-3660 0006-3658 1) Remove the two connectors [1] and the flat cable 1) Remove the screw [1] and remove the connector [2] [2]. as well as the flat cable [3] on the DCNT board. 2) Remove the two screws [3] and remove the NCU Remove the tape holding the cable in advance.
Page 120 Chapter 3 3.2.5.10 Removing the ADF 3) Remove the two screws on the back [1]. Slide the scanner unit [2] to the back; then, remove it by Unit 0002-7782 lifting it. 1) First, take the cable on the back side of he scanner unit off the cable guide.
Page 121: Removing The Lcd Cover
Chapter 3 3.2.5.11 Removing the LCD 3.2.5.13 Removing the Scanner Cover Cover Unit 0002-7787 0002-7791 1) Insert a precision flattop screwdriver, etc. onto the 1) Remove the platen glass cover. claws [2] in the rear (both sides) of the LCD cover 2) Remove the three screws [1].
Page 122: Laser Exposure System
Chapter 3 LASER EXPOSURE 2) Remove the front screw [1] and then remove the claw [2]. SYSTEM 3) Slightly lift up the right side of the unit and remove the cover as if you were opening the bottom side of the right cover [3].
Page 123: Removing The Left Cover
Chapter 3 3.3.1.5 Removing the Left Cover 0002-7546 1) Remove the two screws [1] on the back side. F-3-291 F-3-289 3.3.1.7 Removing the Rear Cover 0002-7547 2) Remove the front screw [1] and then remove the 1) Remove two screws [1]. claw [2].
Page 124: Removing The Ncu Board
Chapter 3 3.3.1.8 Removing the NCU 3.3.1.10 Removing the Scanner Board Unit 0006-3027 0006-3026 1) Remove the two connectors [1] and the flat cable 1) Remove the screw [1] and remove the connector [2] [2]. as well as the flat cable [3] on the DCNT board. 2) Remove the two screws [3] and remove the NCU Remove the tape holding the cable in advance.
Page 125: Removing The Top Cover And Left
Chapter 3 3.3.1.12 Removing the Laser/ 3) Remove the two screws on the back [1]. Slide the scanner unit [2] to the back; then, remove it by Scanner Unit 0006-3029 lifting it. 1) Remove the connector [1] of the DCNT board. Take the cable off the cable clamp.
Page 126: Image Formation System
Chapter 3 3.4 IMAGE FORMATION SYSTEM 3.4.1 Transfer Charging Roller 3.4.1.1 Removing the Transfer Charging Roller 0002-7159 1) Open the front cover. 2) Hold the two claws [1] on the right side of the roller, lifting them up. 3) Slide the transfer charging roller [2] by sliding it to the right.
Page 127: Pickup And Feeding System
Chapter 3 PICKUP 2) Remove the front screw [1] and then remove the claw [2]. FEEDING SYSTEM 3) Slightly lift up the right side of the unit and remove the cover as if you were opening the bottom side of the right cover [3].
Page 128: Removing The Reader Right
Chapter 3 3.5.1.5 Removing the Left Cover 0002-7082 1) Remove the two screws [1] on the back side. F-3-308 F-3-306 3.5.1.7 Removing the Right Front Cover 0002-7092 2) Remove the front screw [1] and then remove the 1) Remove the two screws [1] and then removes the claw [2].
Page 129: Cassette Pickup Solenoid
Chapter 3 3.5.1.10 Removing the Cassette 2) Remove the 2 gears [1]. 3) While freeing the claw, detach the gear unit [2]. Pickup Roller 0002-7097 1) Shift down the main unit so that its front faces down (i.e., the inside of the main unit is in view). 2) Remove the boss of the bushing [1], and turn it to the front;...
Page 130: Removing The Reader Right
Chapter 3 3.5.2.3 Removing the Right Cover 0002-7110 1) Remove the two screws [1] on the back side. F-3-318 F-3-316 3.5.2.5 Removing the Left Cover 0002-7116 2) Remove the front screw [1] and then remove the 1) Remove the two screws [1] on the back side. claw [2].
Page 131: Removing The
Chapter 3 3.5.2.6 Removing the Front Cover 0002-7119 1) Remove the arm claws [1] to disengage the connection. 2) Remove the shafts on both sides [2] and remove the front cover [3]. F-3-323 3.5.2.8 Removing the NCU Board and Modular Board 0006-3668 1) Remove the two connectors [1] and the flat cable [2].
Page 132: Removing The Scanner Unit
Chapter 3 3.5.2.9 Removing the NCU Case 0006-3669 1) Remove the three screws [1]; then, pull the upper portion of the NCU case [2] toward you, and lifting it upward, remove the NUC case. F-3-327 3) Remove the two screws on the back [1]. Slide the scanner unit [2] to the back;...
Page 133: Cassette Separation Pad
Chapter 3 3.5.2.12 Removing the Power Supply Shield Plate 0003-7586 1) Remove the five screws [1] to remove the power supply shield plate [2]. F-3-332 3.5.2.14 Removing the Cassette Pickup Solenoid 0006-3673 1) Place the main unit down on its front face (so that the interior of the main unit is easily visible).
Page 134: Paper Feed Roller
Chapter 3 3.5.3.3 Removing the Cassette 4) Remove the two claws [1] and remove the cassette separation pad [2] by sliding it up. Separation Pad 0002-3784 1) Remove the shafts [1] on both sides of the lifting plate. Remove the lifting plate [3] while watching the lifting plate spring [2] carefully.
Page 135: Removing The Right Cover
Chapter 3 3.5.4.3 Removing the Right Cover 0002-7111 1) Remove the two screws [1] on the back side. F-3-340 F-3-338 3.5.4.5 Removing the Left 2) Remove the front screw [1] and then remove the Cover 0002-7117 claw [2]. 1) Remove the two screws [1] on the back side. 3) Slightly lift up the right side of the unit and remove the cover as if you were opening the bottom side of the right cover [3].
Page 136: Removing The
Chapter 3 3.5.4.6 Removing the Front 2) Opening the face-up cover [1], and then lower the fixing pressure release levers [2] on both sides and Cover 0002-7120 release the pressure. 1) Remove the arm claws [1] to disengage the 3) Remove the rear cover [3] as you slide it toward the connection.
Page 137: Removing The Ncu Case
Chapter 3 3.5.4.9 Removing the NCU Case 0006-3676 1) Remove the three screws [1]; then, pull the upper portion of the NCU case [2] toward you, and lifting it upward, remove the NUC case. F-3-349 3) Remove the two screws on the back [1]. Slide the scanner unit [2] to the back;...
Page 138: Removing The Stay
Chapter 3 3.5.4.12 Removing the Stay 3.5.4.14 Removing the Right 0003-7795 Front Cover 0003-7729 1) Remove the two screws [1] and then removes the stay [2]. 1) Remove the two screws [1] and then removes the right front cover [2]. F-3-354 F-3-352 3.5.4.15 Removing the Plate...
Page 139: Removing The Left Frame
Chapter 3 3.5.4.16 Removing the Left 3.5.4.18 Removing the Gear Frame Unit 0003-7798 0002-7100 1) Remove the cable [1] out of the cable guide. 1) Remove the 2 screws [1], and detach the drive plate 2) Remove the three screws [2] and then removes the (small) [2].
Page 140: Removing The Dcnt Board
Chapter 3 2) Remove the spring [1]. 3) While freeing the claw, detach the tooth-missing gear [2]. F-3-363 F-3-361 3.5.4.22 Removing the Paper 3.5.4.20 Removing the DCNT Feed Guide 0002-7102 Board 0006-3684 1) Remove the screw [1], and detach the paper feed 1) Take off the connectors at seven spots (six if the guide [2].
Page 141: Manual Pickup Solenoid
Chapter 3 3.5.5 Manual Pickup Solenoid 3.5.5.1 Removing the Cassette 0002-7106 1) Remove the cassette by holding the cassette handle. 3.5.5.2 Removing the Reader Right Front Cover 0002-7109 1) Open the platen glass cover [1]. 2) Open the front cover [2], remove one screw [3], and remove the reader right front cover [4].
Page 142 Chapter 3 3.5.5.7 Removing the Rear 2) Remove the front screw [1] and then remove the claw [2]. Cover 0002-7124 3) Slightly lift up the left side of the unit and remove 1) Remove two screws [1]. the cover as if you were opening the bottom side of the left cover [3].
Page 143: Removing The Reader Right
Chapter 3 3.5.5.8 Removing the NCU 3.5.5.10 Removing the Right Board and Modular Board Front Cover 0006-3686 0002-7136 1) Remove the two connectors [1] and the flat cable 1) Remove the two screws [1] and then removes the [2]. right front cover [2]. 2) Remove the four screws [3] and remove the NCU board [4] and modular board [5].
Page 144: Removing The Tooth-Missing Gear
Chapter 3 3.5.5.12 Removing the Tooth- 3.5.5.14 Removing the Power Missing Gear Supply Assembly 0005-4219 0006-3694 1) Remove the 2 screws [1], and detach the gear 1) Remove the connector [1] and remove the cable support [2]. from the cable guide. F-3-380 F-3-383 2) Remove the spring [1].
Page 145: Main Motor
Chapter 3 3.5.6.2 Removing the Reader 4) As you remove the bosses on both sides [1], lower the front part of the power supply assembly [2]. Right Front Cover 0002-7572 Then pull it to remove the power supply assembly. 1) Open the platen glass cover [1]. 2) Open the front cover [2], remove one screw [3], and remove the reader right front cover [4].
Page 146: Removing The Reader Left
Chapter 3 3.5.6.5 Removing the Left 2) Remove the front screw [1] and then remove the claw [2]. Cover 0002-7579 3) Slightly lift up the right side of the unit and remove 1) Remove the two screws [1] on the back side. the cover as if you were opening the bottom side of the right cover [3].
Page 147: Removing The Ncu Case
Chapter 3 3.5.6.6 Removing the NCU 3.5.6.8 Removing the Rear Board and Modular Board Cover 0006-3701 0002-7582 1) Remove the two connectors [1] and the flat cable 1) Remove two screws [1]. [2]. 2) Remove the four screws [3] and remove the NCU board [4] and modular board [5].
Page 148: Removing The Power Supply Shield Plate
Chapter 3 3.5.6.9 Removing the Power Supply Shield Plate 0002-7603 1) Remove the five screws [1] to remove the power supply shield plate [2]. F-3-399 4) As you remove the bosses on both sides [1], lower the front part of the power supply assembly [2]. Then pull it to remove the power supply assembly.
Page 149: Gear Unit
Chapter 3 3.5.7 Gear Unit 3.5.7.1 Removing the Cassette 0002-7571 1) Remove the cassette by holding the cassette handle. 3.5.7.2 Removing the Reader Right Front Cover 0002-7573 1) Open the platen glass cover [1]. 2) Open the front cover [2], remove one screw [3], and remove the reader right front cover [4].
Page 150: Removing The Reader Right
Chapter 3 3.5.7.5 Removing the Left 3.5.7.6 Removing the Front Cover Cover 0002-7578 0002-7581 1) Remove the two screws [1] on the back side. 1) Remove the arm claws [1] to disengage the connection. 2) Remove the shafts on both sides [2] and remove the front cover [3].
Page 151 Chapter 3 3.5.7.8 Removing the Gear Unit 0002-7601 1) Remove the 2 screws [1], and detach the drive plate (small) [2]. F-3-410 2) Remove the 2 gears [1]. 3) While freeing the claw, detach the gear unit [2]. F-3-411 3-95...
Page 152: Fixing System
Chapter 3 3.6 FIXING SYSTEM 3.6.1 Fixing Film Unit 3.6.1.1 Removing the Cassette 0002-7190 1) Remove the cassette by holding the cassette handle. 3.6.1.2 Removing the Reader Right Front Cover 0002-7193 F-3-414 1) Open the platen glass cover [1]. 2) Open the front cover [2], remove one screw [3], and 3.6.1.4 Removing the Reader remove the reader right front cover [4].
Page 153: Removing The
Chapter 3 3.6.1.7 Removing the Rear 2) Remove the front screw [1] and then remove the claw [2]. Cover 0002-7204 3) Slightly lift up the left side of the unit and remove 1) Remove two screws [1]. the cover as if you were opening the bottom side of the left cover [3].
Page 154: Removing The Ncu Board
Chapter 3 3.6.1.8 Removing the NCU 3.6.1.10 Removing the Scanner Board Unit 0006-3738 0006-3733 1) Remove the two connectors [1] and the flat cable 1) Remove the screw [1] and remove the connector [2] [2]. as well as the flat cable [3] on the DCNT board. 2) Remove the two screws [3] and remove the NCU Remove the tape holding the cable in advance.
Page 155: Removing The Top Cover
Chapter 3 3) Remove the two screws on the back [1]. Slide the scanner unit [2] to the back; then, remove it by lifting it. F-3-427 3.6.1.13 Removing the Right Frame 0002-7469 F-3-425 1) Remove the three screws [1] and then removes the right frame [2].
Page 156: Removing The Left Frame
Chapter 3 3.6.1.15 Removing the Left Frame 0002-7479 1) Remove the cable [1] out of the cable guide. 2) Remove the three screws [2] and then removes the left frame [3]. F-3-432 2) Remove the two screws [1]. Remove the Fixing entrance guide [2] by sliding it sideways back and forth.
Page 157: Fixing Pressure Roller
Chapter 3 6) While holding the left and right frames [2] of the Fixing film unit [1], lift it up at an angle and remove F-3-437 2) Remove the front screw [1] and then remove the claw [2]. 3) Slightly lift up the right side of the unit and remove the cover as if you were opening the bottom side of the right cover [3].
Page 158: Removing The
Chapter 3 3.6.2.5 Removing the Left Cover 0002-7201 1) Remove the two screws [1] on the back side. F-3-442 F-3-440 3.6.2.7 Removing the Rear Cover 0002-7205 2) Remove the front screw [1] and then remove the 1) Remove two screws [1]. claw [2].
Page 159: Removing The Ncu Board
Chapter 3 3.6.2.8 Removing the NCU 3.6.2.10 Removing the Scanner Board Unit 0006-3739 0006-3734 1) Remove the two connectors [1] and the flat cable 1) Remove the screw [1] and remove the connector [2] [2]. as well as the flat cable [3] on the DCNT board. 2) Remove the two screws [3] and remove the NCU Remove the tape holding the cable in advance.
Page 160: Removing The Top Cover
Chapter 3 3) Remove the two screws on the back [1]. Slide the scanner unit [2] to the back; then, remove it by lifting it. F-3-451 3.6.2.13 Removing the Right Frame 0002-7474 F-3-449 1) Remove the three screws [1] and then removes the right frame [2].
Page 161: Removing The Left Frame
Chapter 3 3.6.2.15 Removing the Left Frame 0002-7477 1) Remove the cable [1] out of the cable guide. 2) Remove the three screws [2] and then removes the left frame [3]. F-3-456 2) Remove the two screws [1]. Remove the Fixing entrance guide [2] by sliding it sideways back and forth.
Page 162: Removing The Fixing Pressure Roller
Chapter 3 6) While holding the left and right frames [2] of the 3) Hold the shorter shaft [2] of the Fixing pressure Fixing film unit [1], lift it up at an angle and remove roller [1] and lift it up at an angle to remove it from the bushing.
Page 163: Maintenance And Inspection
Chapter 4 MAINTENANCE INSPECTION...
Page 165 Contents Contents 4.1 Periodically Replaced Parts..........................4- 1 4.1.1 Parts Requiring Periodical Replacement ....................4- 1 4.2 Consumables ..............................4- 2 4.2.1 Consumable ..............................4- 2 4.3 Periodical Service.............................. 4- 3 4.3.1 Items Requiring Scheduled Servicing ......................4- 3 4.4 Cleaning................................4- 4 4.4.1 Items Requiring Cleaning...........................
Page 167: Periodically Replaced Parts
Chapter 4 4.1 Periodically Replaced Parts 4.1.1 Parts Requiring Periodical Replacement 0003-0867 The machine does not have parts that require periodical replacement.
Page 168: Consumables
Chapter 4 4.2 Consumables 4.2.1 Consumable 0007-3320 T-4-1 Work by Item Interval (guide) User Cartridge EP-27 When toner in the toner cartridge being used has run out. Service None Techician...
Page 169: Periodical Service
Chapter 4 4.3 Periodical Service 4.3.1 Items Requiring Scheduled Servicing 0003-0865 The machine does not have items that require scheduled servicing.
Page 170: Cleaning
Chapter 4 4.4 Cleaning 4.4.1 Items Requiring Cleaning 0003-2118 T-4-2 Work by Item Intervals User External covers As needed (when soiled) Platen glass When smears appear on image scanned from the platen galss Rear surface of the platen glass cover When smears appear on image scanned from the platen galss ADF scanning area When black lines appear in the vertical direction on image...
Page 171: Cleaning Method (External Covers)
Chapter 4 Before starting cleaning work, be sure to turn off the power and disconnect the power plug to avoid fires and electric shocks. 4.4.2 Cleaning Method (external covers) 0003-2119 Moisten a soft cloth with water or solution of mild detergent, making sure it is well wrung; then, wipe the soiling. If you have used detergent, be sure to remove its residue using a soft, moist cloth.
Page 172: Cleaning Method (Printer Unit)
Chapter 4 [4] Document feed roller Open the ADF and wipe any dirt off with a soft, dry cloth. [5] Document delivery roller Open the ADF and wipe any dirt off with a soft, dry cloth. [6] Platen glass Open the platen glass cover and wipe any dirt off with a soft, dry cloth. [7] Rear surface of the platen glass cover Open the platen glass cover and wipe any dirt off with a soft, dry cloth.
Page 173 Chapter 4 - Do not touch the sponge area of the transfer charging roller to avoid soiling the back of paper or white spots in the images. - Never use solvent. - If the soiling cannot be removed using lint-free paper or the roller is deformed, replace the roller. [5] Static Eliminator Remove dust and paper lint using a brush.
Page 174: Lubrications
Chapter 4 4.5 Lubrications 4.5.1 Areas Requiring Application of Grease 0002-7921 The machine has areas that require grease to permit smooth movement of parts or ensure good electrical conductivity. If you have replaced a part in these areas or if you have removed the grease, be sure to apply grease. Printer unit [14] [16]...
Page 175 Chapter 4 ADF unit F-4-4 T-4-4 [1] U-turn roller gear [4] Separation guide bushing [2] Roller shaft end face (front) [5] Grounding plate [3] Roller shaft end face (rear)
Page 176 Chapter 4 Scanner unit F-4-5 T-4-5 [1] CCD shaft [2] Wheel shaft 4-10...
Page 177: Delivery Idler Gear
Chapter 4 4.5.2 Delivery Idler Gear 0002-7926 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: 40 +/-10 mg Location of application: - 2 locations on gear support shaft in opposition - spread in axial direction F-4-6 4.5.3 Fixing Drive Transmission Gear 0002-7929 Area of application: [1] Grease: MOLYKOTE EM-50L...
Page 178: Large Gear Bushing R
Chapter 4 4.5.4 Large Gear Bushing R 0002-7930 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: 10 +/-5 mg location of application: - wall surface on inner circumferential side of bushing - spread in circumferential direction over a length of 1/2 or more F-4-8 4.5.5 Large Gear 0002-7933...
Page 179: Feed Gear
Chapter 4 4.5.6 Feed Gear 0002-7935 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: 10 +/-5 mg Location of application: - 1 location on boss engaging with internal gear - spread in axial direction F-4-10 4.5.7 Internal Gear 0002-7937 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: 40 +/-10 mg Location of application:...
Page 180: Large Gear Deceleration Gear/Plate R
Chapter 4 4.5.8 Large Gear Deceleration Gear/Plate R 0002-7938 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: 40 +/-10 mg Location of application: - 5 teeth or more (covering entire small-dia tooth area) Are of application: [2] Grease: MOLYKOTE EM-50L Amount: 10 +/-5 mg Location of application - support shaft of plate R (sliding surface against large gear deceleration gear)
Page 181: Main Motor
Chapter 4 4.5.9 Main Motor 0002-7939 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: 40 +/-10 mg Location of application: - 5 teeth or more (covering entire gear width) F-4-13 4-15...
Page 182: Drive Releasing Arm
Chapter 4 4.5.10 Drive Releasing Arm 0002-7940 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: 10 +/-5 mg Location of application: - 4 locations on sliding surface against gear support shaft of drive releasing arm F-4-14 4-16...
Page 183: Fu Delivery Roller
Chapter 4 4.5.11 FU Delivery Roller 0002-7942 Area of application: [1] Grease: MOLYKOTE 41 Amount: 10 +/-5 mg Location of application: - edge of FU delivery roller shaft (sliding surface against FU grounding spring) Area of application: [2] Grease: MOLYKOTE EM-50L Amount: 10 +/-5 mg Location of application: - sliding surface between FU delivery roller shaft and FU delivery roller bushing...
Page 184: Pickup Idler Gear
Chapter 4 4.5.12 Pickup Idler Gear 0002-7944 Are of application: [1] Grease: MOLYKOTE EM-50L Amount: 10 +/-5 mg Location of application: - 2 locations on pickup idler gear support shaft - 5 teeth or more (covering entire large-diameter tooth surface of pickup idler gear) F-4-16 4.5.13 Feed Deceleration Gear 0002-7946...
Page 185: Fixing Deceleration Gear
Chapter 4 4.5.14 Fixing Deceleration Gear 0002-7954 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: 40 +/-10 mg Location of application - 5 teeth or more (covering entire surface of fixing deceleration gear; small-diameter teeth) Area of application: [2] Grease: MOLYKOTE EM-50L Amount: 10 +/-5 mg Location application: - tip of feed deceleration gear butting rib in circumferential direction over a length of 1/2 or more...
Page 186: Fd Delivery Roller
Chapter 4 4.5.15 FD Delivery Roller 0002-7948 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: 30 +/-5 mg Location of application - entire sliding surface against FD delivery bushing F-4-19 4.5.16 Large Gear Bushing F 0002-7950 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: 10 +/-5 mg Location of application:...
Page 187: Pressure Roller
Chapter 4 4.5.17 Pressure roller 0002-7953 Area of application: [1] Grease: MOLYKOTE 41 Amount: 10 +/-10 mg Location of application: - edge of pressure roller shaft (sliding surface against contact spring F) F-4-21 4.5.18 Cassette Pickup Roller 0003-6451 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: approx.
Page 188: U-Turn Roller Gear
Chapter 4 4.5.19 U-turn Roller Gear 0002-8018 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: approx. 12 mg Location of application: - all the surface of the teeth - support shaft F-4-23 4.5.20 Roller Shaft End Face (front) 0002-8027 Area of application: [1] Grease: IF-20 Amount: approx.
Page 189: Separation Guide Bushing
Chapter 4 4.5.22 Separation Guide Bushing 0002-8042 Area of application: [1] Grease: MOLYKOTE EMD-110 Amount: approx. 6 mg Location of application: - separation guide bushing F-4-26 4.5.23 Grounding Plate 0002-8038 Area of application: [1] Grease: IF-20 Amount: approx. 12 mg Location of application: - all the contact areas of the grounding plate (i.e., areas where contact the roller shafts) F-4-27...
Page 190: Ccd Shaft
Chapter 4 4.5.24 CCD Shaft 0003-2409 Area of application: [1] Grease: MOLYKOTE EM-50L Amount: suitable amount Location of application: - part of CCD shaft where contacts the CCD unit (all the faces in the shaft direction) F-4-28 4.5.25 Wheel Shaft 0003-8207 Area of application: [1] Grease: MOLYKOTE EM-50L...
Page 191: Chapter 5 Trouble-Shooting
Chapter 5 TROUBLE- SHOOTING...
Page 193 Contents Contents 5.1 Phenomenon Table ............................5- 1 5.1.1 Symptoms ..............................5- 1 5.2 Countermeasure..............................5- 2 5.2.1 Image Faults ............................... 5- 2 5.2.2 Malfunction ..............................5- 2 5.2.3 Printing/Scanning ............................5- 3 5.2.4 Transmission/Fax-Related.......................... 5- 3 5.2.5 Jam (Main Unit) ............................5- 4 5.2.5.1 Jam when feeding paper from a cassette .....................
Page 195: Phenomenon Table
Chapter 5 5.1 Phenomenon Table 5.1.1 Symptoms 0006-6841 T-5-1 Level 1 Symptom Image Faults There are vertical black lines or a vertical white line in a solid black image. Malfunction When manual paper size is set to envelope, the LCD in standby mode shows ENV.
Page 196: Countermeasure
Chapter 5 5.2 Countermeasure 5.2.1 Image Faults 5.2.1.1 Partially Blank/Streaked 5.2.1.1.1 There are vertical black lines or a vertical white line in a solid black image. 0006-6861 <Cause> The vertical black lines are likely to have been caused by the ribs of the heater holder. The vertical white line is likely to have been caused by the thermal fuse (if it corresponds to the location of the fuse).
Page 197: Printing/Scanning
Chapter 5 5.2.2.2.2 There are cases where the latest 20 transactions are not properly output at the time of manual output of a Activity report. 0006-6872 <Cause> Although up to 25 transactions can be saved as communication results, only 20 transactions are output at a time. If there are 21 or more transactions of communication results that are yet to be output, 20 transactions in order of old are output.
Page 198: Jam (Main Unit)
Chapter 5 5.2.5 Jam (Main Unit) 5.2.5.1 Jam when feeding paper from a cassette 0006-6899 <Cause> There are cases where the cassette paper sensor detects paper and feeds it even though the cassette is not in place. <Field Remedy> Set the cassette in the designated place. 5.2.5.2 The machine identifies a jam when its power is turned off and then on with paper in its manual feed section 0006-6910...
Page 199: Measurement And Adjustment
Chapter 5 5.3 Measurement and Adjustment 5.3.1 Basic Adjustments 5.3.1.1 Items of Adjustment 0003-3366 The machine does not have items that are cited for adjustment.
Page 200: Service Tools
Chapter 5 5.4 Service Tools 5.4.1 Special Tools 0006-3975 T-5-2 Tool Description Parts No. Grease (MOLYKOTE EM-50L) Apply to specified areas. HY9-0007 Grease (MOLYKOTE EMD-110) Apply to specified areas. HY9-0023 Grease (IF-20) Apply to specified areas. CK-8006 Grease (MOLYKOTE 41) Apply to specified areas.
Page 201: Error Code
Chapter 5 5.5 Error Code 5.5.1 Outline 5.5.1.1 Error Code Outline 0006-6127 An error code is used to indicate a fault in a machine, and is indicated in the machine's LCD or reports, showing the nature (symptoms) of the fault. Using the error code, the user or the service man can readily find out how to correct the fault by simply referring to the User's Manual or service manual.
Page 202: 001 [Tx] Document Has Jammed
Chapter 5 5.5.2.2 #001 [TX] Document has jammed 0007-2927 Cause The document is trapped in the feeder. Remedy Remove the document, and try again. Cause The document is not of a standard size or thickness. Remedy Using a copying machine, make an A4/LTR copy of the document to transmit. Cause An internal mechanism is faulty.
Page 203: 005 [Tx/Rx] Initial Identification (T0/T1) Time-Over
Chapter 5 Cause The data of a single page is too large, exceeding the time allowed for reception. Remedy 1) Ask the operator of the other party to decrease the reading resolution and transmit. 2) Ask the operator of the other party to divide the document and transmit. 3) Increase the setting of the page timer with Service Data #1 SSSW SW12.
Page 204: 009 [Rx] Recording Paper Has Jammed Or The Recording Paper Has Run Out
Chapter 5 Cause The other party's communication mode (G2, G3, etc.) does not match. Remedy The communication mode depends on each specific model, and no remedy can be offered. Cause During transmission, the other party malfunctioned because of an echo. Remedy 1) Using a manual call, press the Start button after hearing the 1st DIS from the other party.
Page 205: Service Error Code
Chapter 5 Cause An internal mechanism is faulty. Remedy 1) Check the top sensor, the paper delivery sensor, the cassette paper sensor, and the manual paper sensor for breakage or deformation. 2) Check the paper delivery sensor and the DCNT board (J508) connections. 3) Check the top sensor and the DCNT board (J507) connections.
Page 206: E100 Laser/Scanner Unit Failure
Chapter 5 5.5.3.3 E100 Laser/Scanner Unit Failure 0007-2946 Cause: Laser/Scanner unit failure. Remedy: 1) Turn the power off and on. 2) Make sure that the Laser/Scanner unit (J801) and DCNT board (J503) are properly connected. 3) Make sure that the Laser/Scanner unit and DCNT board (J504) are properly connected. 4) Make sure connections of the boards (power supply board (CN101), DCNT board (J501), and SCNT board (J804)).
Page 207: Service Mode
Chapter 5 5.6 Service Mode 5.6.1 Outline 5.6.1.1 Hardware Switches 0006-5713 This fax has the following hardware switches. Be sure not to use those switches not discussed herein; they are for use at the factory. SCNT Board Jumper switch (J971) The clock IC is backed up with a lithium battery by short-circuiting with a jumper plug.
Page 208: Service Data Entry Method
Chapter 5 #NETWORK Do not use. #CODEC Do not use. #SYSTEM Do not use. #REPORT (Report output) Use it to output reports on various service data. #DOWNLOAD Do not use. #CLEAR (data initialization mode) Various data are initialized by selecting one of these setting items. The effective SSSWs/parameters and their default values in this machine are shown in Service Data Flowchart.
Page 209: Service Data Flowchart
Chapter 5 5.6.1.4 Service Data Flowchart 0006-5736 Service menu 7 6 5 4 3 2 1 0 #SSSW SW01 - - - - - - - 0 Error management (Service soft switch SW02 - - - - - - - - Not used setting) SW03...
Page 210 Chapter 5 #NUMERIC Param. (Numeric parameter settings) Default Range 001: Not used 002: 10 (10 %) (1-99) RTN signal transmission condition (1) 003: 15 (15 times) (2-99) RTN signal transmission condition (2) 004: 12 (12 lines) (1-99) RTN signal transmission condition (3) 005: 4 (4 sec) (0-60)
Page 211 Chapter 5 #SPECIAL SW01 SW01 to SW30: Not used SW30 001: 001 to 070: Not used 070: #NCU #TONE/PULSE #DIAL TONE (NCU settings) #2nd DIAL TONE #BUSY TONE 0 #BUSY TONE 1 #REORDER TONE #MULTI #AUTO RX #CNG DETECT #RKEY #PBX DIAL TONE #PBX BUSY TONE #FAX...
Page 212 Chapter 5 #PRINT SW01 SW01 to SW50: Not used SW50 001: 001 to 050: Not used 050: #NETWORK SW01 SW01 to SW50: Not used SW50 001: 001 to 050: Not used 050: #CODEC SW01 SW01 to SW50: Not used SW50 001: 001 to 050: Not used 050:...
Page 213: Default Settings
Chapter 5 #REPORT SW01 (Service report SW01 to SW50: Not used output) SW50 OUTPUT SERVICE DATA LIST SYSTEM DATA LIST SYSTEM DUMP LIST 001: 001 to 050: Not used 050: Not used #DOWNLOAD (Download) TEL & USER DATA #CLEAR Dialing data and user data initialization SERVICE DATA (Data initialization Data on system dump list initialization...
Page 214 Chapter 5 TYPE EUROPE U.K. SWEDEN SWISS AUSTRIA DENMARK SW12 00000010 00000010 00000010 00000010 00000010 00000010 SW13 00000000 00000000 00000000 00000000 00000000 00000000 SW14 00000010 00000010 00000010 00000010 00000010 00000010 SW15 00000000 00000000 00000000 00000000 00000000 00000000 SW16 00000011 00000011 00000011 00000011 00000011...
Page 215 Chapter 5 TYPE EUROPE U.K. SWEDEN SWISS AUSTRIA DENMARK SW47 00000000 00000000 00000000 00000000 00000000 00000000 SW48 00000000 00000000 00000000 00000000 00000000 00000000 SW49 00000000 00000000 00000000 00000000 00000000 00000000 SW50 00000000 00000000 00000000 00000000 00000000 00000000 SW51 00000000 00000000 00000000 00000000 00000000...
Page 216 Chapter 5 TYPE EUROPE U.K. SWEDEN SWISS AUSTRIA DENMARK SW82 00000000 00000000 00000000 00000000 00000000 00000000 SW83 00000000 00000000 00000000 00000000 00000000 00000000 SW84 00000000 00000000 00000000 00000000 00000000 00000000 SW85 00000000 00000000 00000000 00000000 00000000 00000000 SW86 00000000 00000000 00000000 00000000 00000000...
Page 217 Chapter 5 T-5-6 TYPE NORWAY HOLLAND BELGIUM AUSTRALIA FINLAND N.Z. #SSSW SW01 00010000 00010000 00010000 00010000 00010000 00010000 SW02 00000000 00000000 00000000 00000000 00000000 00000000 SW03 00000000 00000000 00000000 00000000 00000000 00000000 SW04 00000010 00000010 00000000 00000000 00000000 00000000 SW05 00000000 00000000 00000000...
Page 218 Chapter 5 TYPE NORWAY HOLLAND BELGIUM AUSTRALIA FINLAND N.Z. SW34 00000000 00000000 00000000 00000000 00000000 00000000 SW35 00000000 00000000 00000000 00000000 00000000 00000000 SW36 00000000 00000000 00000000 00000000 00000000 00000000 SW37 00000000 00000000 00000000 00000000 00000000 00000000 SW38 00000000 00000000 00000000 00000000 00000000...
Page 219 Chapter 5 TYPE NORWAY HOLLAND BELGIUM AUSTRALIA FINLAND N.Z. SW69 00000000 00000000 00000000 00000000 00000000 00000000 SW70 00000000 00000000 00000000 00000000 00000000 00000000 SW71 00000000 00000000 00000000 00000000 00000000 00000000 SW72 00000000 00000000 00000000 00000000 00000000 00000000 SW73 00000000 00000000 00000000 00000000 00000000...
Page 220 Chapter 5 TYPE NORWAY HOLLAND BELGIUM AUSTRALIA FINLAND N.Z. #NUMERIC Param. 5500 5500 5500 5500 5500 5500 3500 3500 3500 3500 3500 3500 1300 1300 1300 1300 1300 1300 T-5-7 HONG TYPE ITALY SPAIN PORTUGAL IRELAND MALAYSIA KONG #SSSW SW01 00010000 00010000 00010000...
Page 221 Chapter 5 HONG TYPE ITALY SPAIN PORTUGAL IRELAND MALAYSIA KONG SW21 00000000 00000000 00000000 00000000 00000000 00000000 SW22 00000000 00000000 00000000 00000000 00000000 00000000 SW23 00000000 00000000 00000000 00000000 00000000 00000000 SW24 00000000 00000000 00000000 00000000 00000000 00000000 SW25 00000000 00000000 00000000 00000000...
Page 222 Chapter 5 HONG TYPE ITALY SPAIN PORTUGAL IRELAND MALAYSIA KONG SW55 00000000 00000000 00000000 00000000 00000000 00000000 SW56 00000000 00000000 00000000 00000000 00000000 00000000 SW57 00000000 00000000 00000000 00000000 00000000 00000000 SW58 00000000 00000000 00000000 00000000 00000000 00000000 SW59 00000000 00000000 00000000 00000000...
Page 223 Chapter 5 HONG TYPE ITALY SPAIN PORTUGAL IRELAND MALAYSIA KONG SW89 00000000 00000000 00000000 00000000 00000000 00000000 SW90 00000000 00000000 00000000 00000000 00000000 00000000 SW91 00000000 00000000 00000000 00000000 00000000 00000000 SW92 00000000 00000000 00000000 00000000 00000000 00000000 SW93 00000000 00000000 00000000 00000000...
Page 224 Chapter 5 TYPE HUNGARY KOREA CHINA GERMAN FRANCE SW08 00000000 00000000 00000000 00000000 00000000 00000000 SW09 00000000 00000000 00000000 00000000 00000000 00000000 SW10 00000000 00000000 00000000 00000000 00000000 00000000 SW11 00000000 00000000 00000000 00000000 00000000 00000000 SW12 00000010 00000010 00000010 00000010 00000010 00000010...
Page 225 Chapter 5 TYPE HUNGARY KOREA CHINA GERMAN FRANCE SW43 00000000 00000000 00000000 00000000 00000000 00000000 SW44 00000000 00000000 00000000 00000000 00000000 00000000 SW45 00000000 00000000 00000000 00000000 00000000 00000000 SW46 00000000 00000000 00000000 00000000 00000000 00000000 SW47 00000000 00000000 00000000 00000000 00000000 00000000...
Page 226 Chapter 5 TYPE HUNGARY KOREA CHINA GERMAN FRANCE SW78 00000000 00000000 00000000 00000000 00000000 00000000 SW79 00000000 00000000 00000000 00000000 00000000 00000000 SW80 00000000 00000000 00000000 00000000 00000000 00000000 SW81 00000000 00000000 00000000 00000000 00000000 00000000 SW82 00000000 00000000 00000000 00000000 00000000 00000000...
Page 227 Chapter 5 T-5-9 TYPE SINGAPORE CZECH SLOVENIA ASIA POLAND EUROPE2 #SSSW SW01 00010000 00010000 00010000 00010000 00010000 00010000 SW02 00000000 00000000 00000000 00000000 00000000 00000000 SW03 00000000 00000000 00000000 00000000 00000000 00000000 SW04 00000000 00000000 00000000 00000000 00000000 00000000 SW05 00000000 00000000 00000000...
Page 228 Chapter 5 TYPE SINGAPORE CZECH SLOVENIA ASIA POLAND EUROPE2 SW34 00000000 00000000 00000000 00000000 00000000 00000000 SW35 00000000 00000000 00000000 00000000 00000000 00000000 SW36 00000000 00000000 00000000 00000000 00000000 00000000 SW37 00000000 00000000 00000000 00000000 00000000 00000000 SW38 00000000 00000000 00000000 00000000 00000000...
Page 229 Chapter 5 TYPE SINGAPORE CZECH SLOVENIA ASIA POLAND EUROPE2 SW69 00000000 00000000 00000000 00000000 00000000 00000000 SW70 00000000 00000000 00000000 00000000 00000000 00000000 SW71 00000000 00000000 00000000 00000000 00000000 00000000 SW72 00000000 00000000 00000000 00000000 00000000 00000000 SW73 00000000 00000000 00000000 00000000 00000000...
Page 230 Chapter 5 TYPE SINGAPORE CZECH SLOVENIA ASIA POLAND EUROPE2 #NUMERIC Param. 5500 5500 5500 5500 5500 5500 3500 3500 3500 3500 3500 3500 1300 1300 1300 1300 1300 1300 T-5-10 TYPE TAIWAN #SSSW SW01 00000000 SW02 00000000 SW03 00000000 SW04 00000000 SW05 00000000...
Page 231 Chapter 5 TYPE TAIWAN SW22 00000000 SW23 00000000 SW24 00000000 SW25 00000000 SW26 00000000 SW27 00000000 SW28 00000000 SW29 00000000 SW30 00000000 SW31 00000000 SW32 00100000 SW33 00000000 SW34 00000000 SW35 00000000 SW36 00000000 SW37 00000000 SW38 00000000 SW39 00000000 SW40 00000000 SW41...
Page 232 Chapter 5 TYPE TAIWAN SW57 00000000 SW58 00000000 SW59 00000000 SW60 00000000 SW61 00000000 SW62 00000000 SW63 00000000 SW64 00000000 SW65 00000000 SW66 00000000 SW67 00000000 SW68 00000000 SW69 00000000 SW70 00000000 SW71 00000000 SW72 00000000 SW73 00000000 SW74 00000000 SW75 00000000 SW76...
Page 233: Service Soft Switch Settings (Sssw)
Chapter 5 TYPE TAIWAN SW92 00000000 SW93 00000000 SW94 00000000 SW95 00000000 SW96 00000000 SW97 00000000 SW98 00000000 SW99 00000000 SW100 00000000 #NUMERIC Param. 5500 3500 1300 5.6.3 Service Soft Switch Settings (SSSW) 5.6.3.1 Outline 5.6.3.1.1 Explanation of #SSSW 0006-5820 The items registered and set by each of these switches comprise 8-bit switches.
Page 234 Chapter 5 Below are examples showing how to read bit switch tables. Indicates that the setting is "0". Indicates that the setting is "1". Figures in boldface are default settings. Function Output Not Output Service error code Not used Not used Not used Not used Not used...
Page 235: Numeric Parameter Settings (Numeric Param.)
Chapter 5 5.6.3.2.3 Details of Bit 1 0006-5832 It is possible to select the detection time for caarrier disconnection between the DCS signal and TCF signal during reception. This bit is available for use when #1 SSSW SW18 Bit0 is set to "1". If the symptom is not resolved by setting SW18 Bit 0 to "1,"...
Page 236: Rom Management (Rom)
Chapter 5 5.6.5 ROM Management (ROM) 5.6.5.1 ROM 0006-5838 Information such as ROM (program software) version number is displayed on the display. This mode is for confirmation only, and any entry cannot be made. Display TEST TEST MODE Menu MODE by pressing cursor button pressing cursor button...
Page 237 Chapter 5 5.6.6.1.2 Test Mode Flowchart 0006-5853 To operate the test mode, after pressing the Menu key, press the # key and select "SERVICE MODE". After this, select "TEST MODE" with the cursor keys, and press the OK key. Turn OFF and back ON the power to end the Test Mode. ‘...
Page 238: Dram Test
Chapter 5 5.6.6.2 DRAM Test 5.6.6.2.1 D-RAM Test 0006-5855 D-RAM test menu is selected by pressing the numeric key 1 from the test mode menu. D-RAM Test 1 writes data to the entire D-RAM region and reads it out to check that operations are correct. D-RAM Test 2 just reads data at high speed.
Page 239: Print Test
Chapter 5 5.6.6.3 Print Test 5.6.6.3.1 PRINT Test 0006-5856 The Print Test menu is selected by pressing the numeric button 3 from the test mode menu. In this test, various print patterns are output from the printer. As service print patterns, press the numeric button 2 from the Print Test menu to select "3-2: BLACK"...
Page 240 Chapter 5 5.6.6.4 Modem Test 5.6.6.4.1 Modem Tests 0006-5857 The Modem Test menu is selected by pressing the numeric button 4 from the test mode menu. These tests test modem and NCU transmission and reception. The modem tests check whether signals are sent correctly from the modem by comparing the sound of the signals from the speaker with the sounds from a normal modem.
Page 241 Chapter 5 5.6.6.4.3 G3 Signal Transmission Test 0006-5859 The G3 signal transmission test menu is selected by pressing the numeric button 4 from the MODEM test menu. The G3 signals below are sent from the modem using the modular jack and the speaker. The Speed can be changed with the numeric buttons.
Page 242 Chapter 5 5.6.6.4.4 V.34 G3 Signal Transmission Test 0006-5860 The V.34 G3 signal transmission test menu is selected by pressing the numeric button 8 from the MODEM test menu. The V.34 G3 signals below are sent from the modem using the modular jack and the speaker by pressing the Start button. The Baud rate can be changed with the numeric buttons, and the Speed can be changed with the cursor buttons.
Page 243: Faculty Test
Chapter 5 5.6.6.5 Faculty Test 5.6.6.5.1 FACULTY Tests 0007-2835 The faculty tests are selected by pressing the numeric key 6 from the test mode menu. These tests test the following faculties of this fax. T-5-18 Test type Overview Sensor tests Test whether the sensors are operating correctly.
Page 244 Chapter 5 5.6.6.5.2 Sensor Tests 0007-2838 The sensor test is selected by pressing the numeric key 3 from the faculty test menu. In this test, you can check the status of each sensor of this fax in items 1 to 4 on the display. You can also check if sensors that use actuators and microswitches are operating correctly by moving the actuator or microswitch.
Page 245 Chapter 5 5.6.6.5.3 Operation panel tests 0007-2889 The operation panel test is selected by pressing the numeric key 7 from the faculty test menu. In this test, check that the display, LED lamps and buttons on the operation panel are operating correctly. Display test Pressing the Start key from the operation panel menu, "H"...
Page 246 Chapter 5 One-Touch Dial Key Test (MF5650 only) The one-touch dial key test starts once all characters disappear in the operation key test. The characters 0 to # corresponding to 01 to 12 are displayed, and a character disappears when its one-touch key is pressed.
Page 247 Chapter 5 5.6.6.5.4 Line signal reception test 0007-2923 The line signal reception test menu is selected by pressing the 9 key from the faculty test menu. This test checks the operation of the NCU signal sensor and frequency counter. In Menu 1 the CI status can be detected and in Menu 3 the frequency can be detectet.
Page 248 Chapter 5 5-54...
Page 249: Chapter 6 Appendix
Chapter 6 APPENDIX...
Page 251: Outline Of Electrical Components
Contents Contents 6.1 Outline of Electrical Components ........................6- 1 6.1.1 Sensor ................................. 6- 1 6.1.1.1 Arrangement of Sensors and Switches ....................6- 1 6.1.2 PCBs ................................6- 2 6.1.2.1 Arrangement of PCBs.......................... 6- 2...
Page 253: Outline Of Electrical Components
Chapter 6 6.1 Outline of Electrical Components 6.1.1 Sensor 6.1.1.1 Arrangement of Sensors and Switches 0006-8933 [10] F-6-1 [1] Document Sensor Used to detect the presence/absence of a document. [2] Document Edge Sensor Used to detect the lead and rear edges of a document. [3] Cassette Paper Sensor Used to detect the presence/absence of paper in the cassette.
Page 254: Pcbs
Chapter 6 [9] Toner Sensor (MF5650 only) Used to detect the presence/absence of toner in the toner cartridge. [10] CCD Home Position Sensor Used to detect the home position of the CCD unit. 6.1.2 PCBs 6.1.2.1 Arrangement of PCBs 0006-8934 F-6-2 [1] SCNT Board Used to control the whole of the system.
Page 255 Jun 17 2004...

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