Maytag NAV2330 Service Manual

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Service

This manual is to be used by qualified appliance

technicians only. Maytag does not assume any

responsibility for property damage or personal

injury for improper service procedures done by

an unqualified person.

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Washers

This Base Manual covers general information

Refer to individual Technical Sheet

for information on specific models

This manual includes, but is

not limited to the following:

NAV2330

NAV3330

NAV5800

NAV6800

NAV8800

SAV2555

SAV2655

SAV205D

SAV365Z

SAV365A

SAV3655

SAV3710

SAV4655

SAV4710

SAV405D

SAV5710

SAV515D

SAV5910

16022937

Revision 0

March 2005

Table of Contents

Chapters

Table of Contents

Troubleshooting

Summary of Contents for Maytag NAV2330

Page 1 Service This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person. Top Load This Base Manual covers general information...
Page 2: Important Information
Important Notices for Servicers and Consumers Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service.
Page 3: Table Of Contents
Table of Contents Important Information ............ 2 Disassembly Procedures Important Safety Information ......... 4 Control Hood Assembly ..........19 General Information Control Hood End Panels .......... 19 Proper Grounding and Polarization of Timer ................ 19 120 Volts Wall Outlets ..........5 Temperature and Speed Switch ........
Page 4: Important Safety Information
Disconnect the Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you power cord by grasping the plug, not the cord. do not understand. 16022937 Rev. 0 ©2005 Maytag Services...
Page 5: General Information
General Information Proper Grounding and Polarization of 120 Volts Wall This equipment MUST be grounded. In the event of an Outlets electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the For the safety of our customers and the service electric current.
Page 6: Model Identification
Call 1-800-925-2020 for information. • For Amana product call 1-800-628-5782 or visit the Web Site at www.amana.com • For Maytag call 1-800-462-9824 or visit the Web Site at www.maytag.com or www.jennair.com • For product in Canada call 1-866-587-2002 or visit the Web Sites at www.amana.com or www.maytag.com...
Page 7: General Operation Definition
Temperature Pressure switch switch Timer Mixing valve Agitator Washtub Plastic outer Transmission Pump Motor 16022937 Rev. 0 ©2005 Maytag Services...
Page 8: Component Testing Information
Approximately 1000 Ω ± 10% Resistance across each valve. Timer Verify input and output voltage is Refer to specific model Technical Sheet present. for timing sequence chart and functional description of the component. 16022937 Rev. 0 ©2005 Maytag Services...
Page 9 710 rpm There are two different types of pulley sizes as well. Disconnect wire terminals from Lid switch−SPST switch. >1 Ω Test terminals with switch closed. Continuity Test terminals with switch open. Infinite 1 MΩ 16022937 Rev. 0 ©2005 Maytag Services...
Page 10: Internal Motor Diagram And Schematic
To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. Wire harness connection block White Brown Yellow Blue 4P M Yellow Overload protector Aux. Motor Assembly (one speed motor) 16022937 Rev. 0 ©2005 Maytag Services...
Page 11 To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. Wire harness connection block White Brown Yellow Blue Violet 4P M Yellow 6P M Overload Aux. protector Motor Assembly (two speed motor) 16022937 Rev. 0 ©2005 Maytag Services...
Page 12 Internal Motor Diagram and Schematic WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. Black White Blue Yellow White/Black Motor Assembly (three speed motor) 16022937 Rev. 0 ©2005 Maytag Services...
Page 13: Automatic Temperature Control
Hot Selected – 0 VAC at pins 3 to neutral and 4 to neutral. Warm Selected – 120 VAC at pin #4, 0 VAC at pin #3. Cold Selected – 120 VAC at pins #3 and #4. Pin #1 16022937 Rev. 0 ©2005 Maytag Services...
Page 14 75 degrees minimum. ATC Warm Fill- The ATC warm fill toggles from hot to warm in order to boost the warm water temperature to approximately 95 degrees minimum. *NOTE: ATC does not function for rinse. 16022937 Rev. 0 ©2005 Maytag Services...
Page 15 > 110 degrees and make continuity checks per table. Step 4. If results of continuity checks do not correspond to table and all wiring is correct, replace ATC flume thermostat. Screw is located under Control Panel on the Cabinet Top 16022937 Rev. 0 ©2005 Maytag Services...
Page 16: Troubleshooting Procedures
Check for drain hose restriction. suspension springs are attached to the base and • Check for drain plumbing restriction. outer tub. Check pump for obstruction or proper operation. • • Check agitator for correct installation. 16022937 Rev. 0 ©2005 Maytag Services...
Page 17: Water Fill Does Not Stop At Proper Level
• Failed timer. out. • Broken, loose, shorted or incorrect wiring. • Belt is tacky and does not allow proper slipping. • Belt tension is too tight and does not allow proper slipping. 16022937 Rev. 0 ©2005 Maytag Services...
Page 18: Washer Locks Up Or Binding
Excessive drive belt tension. Replace drive belt • Bind in transmission. and/or idler spring. • Brake pads are binding. • Bind in upper or lower bearing. Replace bearing. • Incorrect voltage. • Broken, loose, shorted or incorrect wiring. 16022937 Rev. 0 ©2005 Maytag Services...
Page 19: Disassembly Procedures
To avoid risk of timer damage, do not allow timer to be components. struck on the corners, edges of frame, or on timer shaft. Control Hood End Panels • Remove screws securing end panels to control mounting plate. 16022937 Rev. 0 ©2005 Maytag Services...
Page 20: Temperature And Speed Switch
Control knob Screw Screw Ground clip Rocker switch Control Timer mounting knob Timer plate skirt knob End panel Screw (right side) Control hood Graphic Hold-down rear panel Screw panel clip Typical Control Panel Assembly 16022937 Rev. 0 ©2005 Maytag Services...
Page 21: Rocker Switch
9. Reverse procedure to reassemble. NOTE: See appropriate wiring diagram when rewiring Loading components. door 4. Rotate loading door so door is upside down. 16022937 Rev. 0 ©2005 Maytag Services...
Page 22: Front Panel
6. Remove screws securing right hinge and remove loading door. 7. Reverse procedure to reassemble. Service Access Panel/Front Panel 1. Remove bottom screws in Access Panel. 2. Remove lower screws in Front Panel. 16022937 Rev. 0 ©2005 Maytag Services...
Page 23: Agitator
Drive Bell and Seal Assembly Style Units NOTE: If water is present in washtub, remove water before attempting to remove drive bell. 1. Remove agitator, see “Agitator” procedure. 2. Remove plug and " bolt from top of drive bell. 16022937 Rev. 0 ©2005 Maytag Services...
Page 24: Installing Drive Bell
9. Place new drive bell seal onto hub and push into clip or thin blade screwdriver along side of plug position using large end of No. 293P4 Seal Tool. as it is pressed into drive bell to release entrapped air. 16022937 Rev. 0 ©2005 Maytag Services...
Page 25: Counter Balance Spring
Tub Spring 27001026 6. Remove lint filter. Counter Balance 7. Remove washtub hub with Maytag spanner tool 27001025 22038313. Turn spanner counterclockwise to remove. The 2 rear springs are mouted upsidedown to avoid the It may be necessary to lock transmission from possability of the springs rubbing togrther.
Page 26 Disconnect wire harness from motor 15. Coat new triple lip seal with petroleum jelly. tap. 16. Apply center seal grease (056016) to Seal Nut before installing. Triple Lip Seal (petroleum jelly.) 16022937 Rev. 0 ©2005 Maytag Services...
Page 27: Motor And Mounting Bracket
Pump and Belt Removal 4. Reach in and around left side of motor and remove 1. Remove motor, see “Motor and Mounting Bracket” belt off large drive pulley. procedure. 2. Remove screws securing pump assembly to motor. 16022937 Rev. 0 ©2005 Maytag Services...
Page 28: Reassembly Of Pump And Belt
Add at least one quart of water to washtub to lubricate pump Motor seals. Running a pump without water will assembly damage the seals. 16022937 Rev. 0 ©2005 Maytag Services...
Page 29: Motor Drive Pulley
NOTE: When installing outer tub cover, always use a new cover gasket. NOTE: Clean and remove any foreign material in gasket groove of outer tub cover and outer tub flange. 16022937 Rev. 0 ©2005 Maytag Services...
Page 30: Washtub And Balance Ring
3. Lift drive pulley up and off input shaft of transmission 710 ± 25 RPM on FAST speed on some two assembly. speed models and all three speed models. Three speed models never spin on the lowest speeds. If 16022937 Rev. 0 ©2005 Maytag Services...
Page 31: Weldment And Bearing Assembly
NOTE: After installing complete tub module in washer and all hoses have been reconnected, add at least a quart of water to washtub to lubricate pump seals. Running a pump without water will 16022937 Rev. 0 ©2005 Maytag Services...
Page 32: Upper Bearing Assembly
1. Remove outer tub, see “Outer Tub” procedure. 2. Remove friction ring and replace with new friction ring. 3. Reverse procedure to reassemble. NOTE: When installing module springs, make sure spring hooks are fully seated in the holes. 16022937 Rev. 0 ©2005 Maytag Services...
Page 34 HOT and COLD connections are identified Push rubber washer by letters H and C stamped into into end of fill hose. washer cabinet and by HOT and COLD printed on water fill hoses. 16022937 Rev. 0 ©2005 Maytag Services...
Page 35: Installation Instructions
Installation Instructions CONNECT Tightly push one screened filter WATER FILL washer onto remaining end of each Faucets water fill hose. Attach water hoses to HOSES TO HOT and COLD faucets. BE SURE FAUCETS HOT WATER HOSE IS CONNECTED TO HOT WATER FAUCET. Before connecting hoses to water COLD supply, turn on faucets and flush...
Page 36 RUN THROUGH Department any oil used in manufacturing. Use ONE WASH household spray cleaner if 1-800-843-0304 necessary. CYCLE WITHOUT CLOTHES Add water and detergent to washtub, and run before first use. 16022937 Rev. 0 ©2005 Maytag Services...
Page 37: Parts Supplied
Installation Summary Connect water fill hoses to faucets Run through a Connect water cycle before fill hoses to washing clothes washer Set to 140°F Connect power cord to electricity Secure drain hose Position washer. Level front and rear legs Remove and store shipping plug and brace You'll Need a Few Things Before You Begin Parts Supplied...
Page 38: Washer Dimensions
To stop washer from moving on uneven surfaces, install part #155P3. 26.9" (68.3 cm) 28" (71.1 cm) Adjustable leg Extension Kit 2" To level washer on extremely uneven (5.1 cm) surfaces, install part #566P3. 16022937 Rev. 0 ©2005 Maytag Services...
Page 39: Installation Requirements
Installation Requirements Before You Install Consider Description Location Use dimensions shown in manual to determine space needed for easy installation and servicing. Install washer on a solid floor. Never install washer on a platform or weak support structure. Wood floor constructions may sometimes need to be reinforced to minimize vibration from unbalanced loads.
Page 42: Owner's Manual
Dispensers ......... B–8 Features, Hints, and Care ..B–9 Moving and Storage ....B–10 Trouble Shooting ......B–11 Warranty ........B–13 Top Loading Washer Keep instructions for future reference. Be sure manual stays with washer. 16022937 Rev. 0 ©2005 Maytag Services...
Page 43: Parts And Accessories
Thank you for buying an Amana washer! Asure Extended Please take the time to complete the registration card and return promptly. If ™ registration card is missing, call Amana Consumer Affairs Department. When Service Plan contacting Amana, provide product information from serial plate found on lower Amana Appliances offers long-term right hand corner of inner lid: service protection for this new washer.
Page 44: Important Safety Information
10. Do not tamper with washer or chemicals, such as mops and controls. cleaning cloths. Flammable substances may cause fabric to catch fire by itself. Save These Instructions 16022937 Rev. 0 ©2005 Maytag Services...
Page 45: Starting The Wash
Starting the Wash If These Controls 1. Prepare clothes for washing are Different from For best wash results: Yours • Remove items from pockets and cuffs • Close zippers and fasteners; mend rips and tears These controls are intended to •...
Page 46 • Bulky fabrics may need more water added after agitation begins. Turn Load Size knob to RESET and back to desired setting. Close washer lid Washer will not operate when lid is open. 16022937 Rev. 0 ©2005 Maytag Services...
Page 47: Cycles
Cycles REGULAR If These Controls SOAK (SOME MODELS) (SOME MODELS) (SOME MODELS) (SOME MODELS) (SOME MODELS) are Different from Use for sturdy items, like play or Use for heavily soiled or stained Yours items. Washtub fills with water, work clothes, towels, T-shirts, etc. pauses approximately 12 minutes for These controls are intended DOUBLE WASH...
Page 48: Dispensers
To prevent build-up, fill dispenser with clean water in wash cycles when not using softener. 16022937 Rev. 0 ©2005 Maytag Services...
Page 49: Features, Hints, And Care
Features, Hints, and Care Lint Filter Lint Filter Lint Filter Lint Filter Lint Filter Follow the Colors Your washer control panel is color Amana's self cleaning lint filter works throughout the wash cycle to constantly coordinated for your convenience. remove lint and other residue from the water. Located between the outer and When you set your washer controls, inner tub, the lint filter removes lint as water passes from the bottom of the notice which colors are the same.
Page 50: Moving And Storage
5. It is normal for some water to remain inside pump. To prevent damage to washer and pump if remaining water freezes, allow washer to warm to 24 plug into position to 48 hours after removing from storage, so water can thaw before use. under washer 16022937 Rev. 0 ©2005 Maytag Services...
Page 51: Trouble Shooting
Trouble Shooting You may save time and money by checking items below before calling for service. List includes common concerns that are not the result of defective workmanship or materials. If your question is not explained below, contact Amana Consumer Affairs Department at 800-843-0304. TOPIC POSSIBLE CAUSE SOLUTION...
Page 52 Water enters washer, but tub Incorrect standpipe height for drain hose Recommended standpipe height is 36” (91.44 cm); for low does not fill standpipes, install Siphon Break Kit (part #562P3). See Installation Instructions for details. 16022937 Rev. 0 ©2005 Maytag Services...
Page 53 Amana Washer Warranty Full ONE Full ONE Y Y Y Y Y ear Full ONE ear W W W W W ar ar r r r r r anty anty anty anty Full ONE Full ONE anty For one (1) year from the date of original retail purchase, Amana will repair or replace any part that fails due to a defect in materials or workmanship.
Page 56 Keep instructions for future reference. Helpful Hints and Features ........C–9 Be sure manual stays with washer. Care and Cleaning ..........C–10 Operating Instructions ........C–11 Troubleshooting/Before Calling Service ....C–13 Warranty ............C–15 Installer Checklist..........C–17 16022937 Rev. 0 ©2005 Maytag Services...
Page 57: Important Safety Information
Important Safety Information Recognize Safety Symbols, Words, Labels 13. Use your washer only for its intended purpose: non-commercial clothes washing. DANGER 14. Always disconnect washer from electrical supply before attempting any service. Disconnect power DANGER—Immediate hazards which WILL result in cord by grasping the plug, not the cord.
Page 58: Asure Extended Service Plan
Amana Appliances, 2800 - 220th Trail, Amana, Iowa 52204-0001. For more information on this and other Amana products, visit our Web site www.amana.com call Consumer Affairs Department at 1-800-843-0304 Monday – Friday 8:00 a.m. – 4:30 p.m. Central Time SAVE THESE INSTRUCTIONS 16022937 Rev. 0 ©2005 Maytag Services...
Page 59: Before You Install
Before You Install Electrical Requirements Motor Overload Protector Internal overload protector automatically stops motor in Washer requires 120 volt, 15 amp, 60Hz power supply event of overload. Overload protector resets in and 3-prong grounding plug. Refer to serial plate for approximately 3 minutes and motor automatically specific requirements.
Page 60 Never install washer on a platform or weak support structure. DO NOT install washer on carpeted floor. Use dimensions shown at right to determine space needed for easy installation and servicing. 26.9" (68.3 cm) 16022937 Rev. 0 ©2005 Maytag Services...
Page 63: Operating Instructions
Operating Instructions Washer Control Panel TEMPERATURE LOAD SIZE SPEED WARM WARM GENTLE MEDIUM WARM COLD FAST SLOW COLD GENTLE COLD COLD SLOW FAST EX-LARGE SMALL RESET WASH WASH RINSE SPIN WATER LEVEL ENERGY SAVER COMMERCIAL QUALITY WASHER SUPER CAPACITY PLUS TWO SPEED 13 CYCLES Recheck installation procedures before operating...
Page 64 Use to pretreat delicate items often washed by hand. Even with small loads, full tub of water is recom- mended for more complete cleaning, so items can move freely. More water also helps reduce fabric wear 16022937 Rev. 0 ©2005 Maytag Services...
Page 65: Helpful Hints And Features
Helpful Hints and Features Following are general suggestions for using your top- Fabric Softener Dispenser load washer. See Amana’s Washing Guide for detailed Fabric softener dispenser is located on top of agitator. information about preparing your wash loads, effect of Dispenser automatically releases liquid fabric softener water hardness, water temperature settings, load sizes, at proper time during rinse cycle.
Page 66: Care And Cleaning
• Do not allow small children to play on or around washer. • Do not move washer without reinstalling shipping brace (Part #38039) and shipping plug (Part #38149). See instructions below for reinstallation procedures. 16022937 Rev. 0 ©2005 Maytag Services...
Page 67: Troubleshooting/Before Calling Service
Before Calling Service You may save time and money by checking items below before calling for service. List includes common concerns that are not the result of defective workmanship or materials. If your question is not explained below, contact Amana Consumer Affairs Department at 800-843-0304.
Page 68 Water enters washer, but Incorrect standpipe height for drain Recommended standpipe height is 36” (91.44 cm); tub does not fill hose for low standpipes, install Siphon Break Kit (part #562P3). See Installation Instructions for details. 16022937 Rev. 0 ©2005 Maytag Services...
Page 69 Cold Storage and Non-Use Periods Cold Weather Care Vacations and Extended Non-Use If washer is delivered when outside temperature is IMPORTANT: To avoid possible property damage below freezing, or if washer is stored in unheated room from flooding, turn off water supply to washer or area during cold months, do not operate until during extended periods of non-use.
Page 70: Warranty
For warranty service, contact an authorized Amana servicer. Should you have a service problem that is not resolved locally, Write: Amana Appliances 2800 - 220th Trail Amana, IA 52204-0001 Or phone in USA: 1-800-843-0304 If outside USA, call: 319-622-5511 16022937 Rev. 0 ©2005 Maytag Services...
Page 71 Fast Track for Installing Washer See manual for details Position and level washer Move washer to final installation area Remove shipping brace and shipping plug Push rubber washer into end of fill hose Connect water fill hoses to washer Connect power cord to electricity Connect water fill...

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Maytag NAV2330 Service Manual

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