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Rhin-O-Tuff OD 4000 Instruction Book

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RhinoTuff OD
3500/4000 Binding
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Instruction Manual
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com

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Summary of Contents for Rhin-O-Tuff OD 4000

  • Page 1 RhinoTuff OD 3500/4000 Binding Machine Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
  • Page 2 ... . ~.‘..‘ ::‘.’ , , ‘.,.. ~ ,::..~.. .,..,...

  • Page 3: Od 4000 Punch

    OD 4000 W/BINDING MODULES OD 4000 PUNCH OD 4000 PUNCH WITH COMB OPENER “-.’ O D 4000 PUNCH WITH WIRE CLOSER OD 4000 PUNCH WITH WIRE CLOSER AND COIL INSERTER OD 3500 W/BINDING MODULES OD 3500 COMBO BINDING STATION WITH...
  • Page 4 No matter what type of binding you need to carry out, the OD 4000 can punch the job. It will punch up to 17 sheets of 2Olb (80gsm) copy paper at one time while maintaining perfect alignment. The maximum punching length is 11”...

  • Page 5: Table Of Contents

    Table of Contents OD 4000 PUNCH Topic: Page Number: 1) Important safety notices 2) Placing your machine in the proper location 3) Providing power to the machine 4) Die installation + Removing punch pins + Die maintenance 5) Setting the paper guide...

  • Page 6: Topic

    Make sure you read this section very carefully! Learn to recognize this Safety Alert Symbol. The OD 4000 has been designed to provide a very high level of protection to an operator. Follow the guidelines below while installing, operating and maintaining your machine.

  • Page 7: Placing Your Machine In The Proper Location

    2) Placing your machine in the proper location: Place the machine on a hard level surface placing the foot pedal on the floor in front of the machine. Set aside some room for the books that have to be punched and also some room for the books that had already been punched.

  • Page 8: Die Maintenance

    enough so the punch pin can be removed. Pull the pin straight up through the die retainer. Reinstall the die using die installation procedure. + Die maintenance: Die maintenance can be performed with the die installed in the machine. To perform the die maintenance, loosen the safety screw (4) on the top front cover and raise it up so it stays open.

  • Page 9: Punching Paper

    To change the position of the hole placement (margin) to the back edge of the sheet, first install the die into the OD 4000. Pull on the black handle, which is part of the die. There are four placement positions.
  • Page 10 Diagram 3...
  • Page 11 Only qualified personal should attempt to work on this equipment. There is not much to go wrong with the OD 4000 punch. Most of the problems are due to setup error. There are two fuses located at the rear of the punch that can be replaced by the customer.
  • Page 12 @,25@ SIIO Die list: This is a list of the most common dies manufactured by Performance Design. Special dies are available. T o 1 R o u n d more information. Drawings ,3333 0,172 scale. 3 To 1 Round ,250 0.172 To 7 R o u n d To 1 Roun.d (5mm)
  • Page 13 6MM Round 4,250 ~ 3 H o l e X 5/16 Drawings are to...
  • Page 14 Drawings are to scale. , 2 5 0 Sq - . 5 0 0 - S q u a r e ,156 S q u a r e...
  • Page 15 Use the two wing nuts provided with the coil inserter to attach the unit. Hand tighten the two wing nuts. Attach the paper stop bracket (2) to the right side of the OD 4000 using the two black thumb knobs (3) provided.

  • Page 16: Setup Instructions

    Setup Instructions: Diagram 5a, 5b, 5c, 5d & 5e Determine the correct size coil. Use a coil that is at least 3/32" (2.5mm) larger than the book thickness for coil sizes up to 3/4" (2Omm). After 3/4”, use a coil size of at least 1/8" over the book size.

  • Page 17: E) Adjusting The Paper Stop

    Adjust the paper stop (6) so the holes of the book hang over the edge of the front cover on the OD 4000 punch. The holes should hang over the edge just enough for the coil to clear the cover.

  • Page 18: G) Forward / Off / Reverse Switch

    Forward /off / reverse switch The forward I off I reverse (8) switch has three positions. The center position of this switch is the off position and should be placed in this position when not using the machine. Press the left side (forward) of the switch and the coil will rotate into the book.

  • Page 19: I) Drive Wheel Stop Screw

    Drive wheel stop screw, The drive wheel stop screw (12) will prevent the wheel from pressing to hard on the mandrel. it is very important not to have too much pressure on the mandrel when inserting the larger coils. If the leading edge of the coil stops on a miss-aligned sheet, the coil wants to tie itself into a knot between the book and the end of the mandrel.
  • Page 20 Diagram 5e Only qualified personal should attempt to work on this equipment. There is very little that can go wrong with the Coil Inserter Module. Most of the problems are due to setup error. There is one fuse located at the rear of the inserter that can be replaced by the customer.
  • Page 21 (120 volt AC) NOTE: The motor is protected by a thermal overload located in the motor. It will reset automatically after the motor cools. This product has earned the UL Listing Mark and the UL Listing Mark for Canada. El 79574 The Cl 3000 has been tested with a duty cycle of 4 seconds on, 15 seconds off with a rest period of 2 minutes after 30 seconds of run time.
  • Page 22 Procedure to attach the wire closer onto the OD 4000 punch Unplug the main power cord from the OD 4000 punch. Place the closer module on the backside of the OD 4000 punch so the closer adjustment knobs are facing the front of the punch and are pointing up.

  • Page 23: Setup Instructions

    Setup Instructions: Diagram 7a, 7b, 7c & 7d a) Determine the correct wire size. Use the table below to determine the correct wire size for the book thickness. You can insert more sheets into the wire, but it may affect the appearance of your book.

  • Page 24: C) Setting The Closing Bar Height

    Diagram 7a c) Setting the closing bar height. The closing bar is adjustable on each end allowing the operator to achieve a perfect close at each end of the book. Pull the handle on the closer all the way down and adjust both knobs (3) so the top edge (4) of the closing bar lines up with the line (5) next to the wire size you want to close.

  • Page 25: D) Closing The Book

    Diagram 7c Closing the book Place the book so the open end of the wire is firmly pressed against the back plate (6) inside the closing machine. The narrow loop (7) should be on the top of the book while pushing the book against the back plate. Hold the book with your left hand as you pull the handle (8) down with your right hand.
  • Page 26 + Unplug the main power cord from the OD 4000 punch. + Place the comb opener module on the backside of the OD 4000 punch so the narrow section of the comb opener is facing the front of the OD 4000 punch.

  • Page 27: A) Determine The Correct Comb Size

    a) Determine the correct comb size. Use the table below to determine the correct comb size for the book thickness. You can insert more sheets into the comb, but it may affect the appearance of your book. Covers are not included with the number of sheets column.

  • Page 28: D) Placing The Book Onto The Comb

    d) Placing the book onto the comb. Place the holes of the book on the fingers of the comb. A slight rotating of the book will help guide the holes onto the comb. Return the opener handle to close the comb into the book. The binding process is now complete. e) Margin setting The margin on a standard comb die is fixed at 3/32”.
  • Page 29 Unplug the main power cord from the OD 4000 punch. Remove the foot pedal plug from the left side of the OD 4000 punch. Install the versa switch plug into the same receptacle that the foot pedal plug was removed from.

This manual is also suitable for:

Od 3500

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