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Overhead Radiant Plaque Heaters
INSTALLATION, SERVICING AND OPERATING
INSTRUCTIONS
ERP SERIES
MODELS:
ERP10 ERP20 ERP30 ERP40 ERP45
Gas Fired Products (UK) Ltd
Chapel Lane, Claydon, Ipswich
Suffolk IP6 0JL, England
Tel: 01473 830551 Fax: 01473 832055
E-mail:
Info@spaceray.co.uk
www.spaceray.co.uk
.
Disclaimer: Valve and control assemblies will differ on European approved heaters
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Table of Contents
Related Manuals for Space-Ray ERP10
Summary of Contents for Space-Ray ERP10
- Page 1 Overhead Radiant Plaque Heaters INSTALLATION, SERVICING AND OPERATING INSTRUCTIONS ERP SERIES MODELS: ERP10 ERP20 ERP30 ERP40 ERP45 Gas Fired Products (UK) Ltd Chapel Lane, Claydon, Ipswich Suffolk IP6 0JL, England Tel: 01473 830551 Fax: 01473 832055 E-mail: Info@spaceray.co.uk www.spaceray.co.uk Disclaimer: Valve and control assemblies will differ on European approved heaters...
- Page 3 INSTALLATION, SERVICING & OPERATING INSTRUCTION Before installation, check that the local distribution conditions, nature of gas and pressure, and adjustment of appliance are compatible. INDEX Section Title Page Technical Data 2 - 3 Un-Packing Installation 4 - 10 Suspension 4 - 6 Gas Supply Electrical Supply 7 - 8...
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Page 4: Technical Data
INSTALLATION, SERVICING & OPERATING INSTRUCTION 1. TECHNICAL DATA Table 1. MODEL ERP10-N ERP10-L Heat Input 10.26kW (Hs) 9.24kW (Hi) 9.44kW (Hs) 8.70kW (Hi) Appliance Type Appliance Cat. 2H3P Gas Rate 0.98m 0.66kg/h Adjusted For 2H G20 20mbar 3P G31 37mbar Setting Pressure 15.0mbar... - Page 5 Table 4. MODEL ERP40-N ERP40-L Heat Input 41.00kW (Hs) 36.96kW (Hi) 37.88kW(Hs) 34.85kW(Hi) Appliance Type Appliance Cat. 2H3P Gas Rate 3.91m 2.71m Adjusted For 2H G20 20mbar 3P G31 37mbar Setting Pressure 15.0mbar 25.0mbar Injector 4 x No. 38 4 x No.52 Pre-Injector None None...
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Page 6: Installation
UN-PACKING The appliance is supplied in a carton, assembled complete and ready for installation. Any optional equipment supplied is packed inside the carton also. INSTALLATION Not withstanding their limited scope, the appliance should be installed in accordance with the relevant provisions of any National Gas Safety (Installation and Use Regulations). - Page 7 Fig. 1 Disclaimer: Valve and control assemblies will differ on European approved heaters. Page 5 of 20...
- Page 8 3.1.6 Minimum clearance from combustibles. Fig. 2 Disclaimer: Valve and control assemblies will differ on European approved heaters. MODEL HORIZONTAL 35° ABOVE BELOW SIDE FRONT BACK FRONT BACK ERP 10 760mm 760mm 915mm 760mm 915mm 1830mm 760mm ERP 20 990mm 990mm 1220mm 915mm...
- Page 9 Electrical Supply WARNING: APPLIANCES EMPLOYING DIRECT BURNER SPARK IGNITION MUST BE EARTHED. 3.3.1 Direct Burner Spark Ignition: the electrical wiring to the appliance must be installed in accordance with the latest or current National Regulations and any Local Regulations which apply. Electrical supply 230v ~ 50Hz 25W Current rating 0.11A...
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Page 10: Terminal Block
3.3.4 Internal Wiring Diagram (Honeywell Controls) ERP 10, 20, 30, 40 & 45 4 PIN SOCKET & PLUG BASE WIRING COLOUR CODES BK = BLACK BL = BLUE BR = BROWN G/Y = GREEN & YELLOW Y = YELLOW SIDE FRAME PANEL VALVE Fig. - Page 11 Ventilation The installation room should have a volume of at least 10m /kw of installed nominal heat input of the radiant heater. The ventilation requirements and calculation methods for unflued appliances are set out in the European Standard EN 13410:2001 and must be applied. The following is guidance to the standard: Ventilation may be achieved by any of the three following different means: a) thermal evacuation of the products of combustion/air mixture b) mechanical evacuation of the products of combustion/air mixture...
- Page 12 3.4.1.4 Air Supply Air supply openings are required to admit air and shall be located below the radiant heaters. The total area of the unobstructed cross-sections of all the air supply openings shall not be smaller than the total area of the unobstructed cross-sections of all the exhaust openings. Slits and gaps of fixed cross-section can also be used as air supply openings.
- Page 13 Commissioning It is essential that all new pipework installations are purged and tested for soundness using a suitable leak detection fluid prior to attempting to ignite any appliance. This work should be carried out in accordance with National or Local Regulations. N.B.
- Page 14 5.3. Checking Gas Pressure 5.3.1. To check the gas supply pressure: 5.3.1.1. Unscrew the sealing screw (2 turns) of the control valve test nipple marked 'IN' and connect a manometer to this test nipple. 5.3.1.2. Ignite the appliance burner by switching on the electrical supply to the appliance and check that the manometer reading is as stated below, for the gas type the appliance is adjusted for (see Data Label affixed to the appliance reflector, below the control valve).
- Page 15 Servicing It is essential that at least once a year, preferably before the heating season, the appliance is serviced by a qualified person. In exceptionally dirty conditions, such as may occur in a foundry, more frequent servicing may be desirable. IMPORTANT: Do not rest anything, especially ladders, against the appliance.
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Page 16: Replacing Components
Reflector 6.6.1 Dirt accumulated on the outer surfaces of the reflector should be brushed off and the reflective surfaces cleaned with a soft cloth and detergent in water. A mild non-abrasive metal polish may be used where extra discolouration has occurred. Replacing Components IMPORTANT: Disconnect gas and electrical supplies to the appliance before carrying out any repair work. -
Page 17: Reverberatory Screen
Injector 7.5.1 Using a 7/16˝ A/F spanner, unscrew the injector(s) from the manifold Twin Solenoid Control Valve (Direct Burner Spark Ignition) 7.6.1 Remove the ignition control (see section 7.3 & 7.4) and disconnect the gas supply pipe from the control valve by unscrewing the four M4 screws securing the straight flange connector to the control valve inlet port. -
Page 18: Replacement Parts List
Control Valve (Spark)-Honeywell 4262240 Control Valve (Spark)-S.I.T 4262585 Ignition Control (Honeywell) 4262534 Ignition Control(S.I.T.) 4262535 Burner Assembly - Ignition Unit - (1 x ERP10/20/30/40/45) 4262 Burner Assembly – (1xERP20 – 2xERP30 – 3xERP40/45) 4262 Manifold – ERP10 4262 Manifold – ERP20 4262 Manifold –... -
Page 19: Conversion Instructions
CONVERSION INSTRUCTIONS 9.1. Conversion from cat. 2H (Natural Gas) to cat. 3P (LPG) - Appliances without reverberatory screen. 9.1.1. Remove the injector(s) from the appliance manifold and replace it (them) with the alternative injector(s) provided with the conversion kit. Check the size reference marked on the injector(s) agrees with that listed in the Technical Data table (see Section 1. - Page 20 10. FAULT FINDING CHART Check Gas & Electricity supplies turned 'ON' Set Thermostat to 'MAX' Has Burner flame established Check 230V present at Ignition Control & circuit continuity 230V at Ignition Control & Check gas Supply pressure at circuit continuity correct control valve test point 'IN' Rectify electricity supply or Gas Supply pressure in...
- Page 21 NOTES: Page 19 of 20...
- Page 22 602S 09/03 Page 20 of 20...