Table of Contents
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SERVICE MANUAL
XPERT-HD 2.3/23 P
XPERT-HD 2.3/23 P
XPERT-HD 2.5/27 P
MODEL #
PD3-23326
PD3-23327
PD3-27324
DA-232336
DA-232337
DA-252739
DD-232336
DD-232337
DD-252737
DD-252797
DD-263097
RG-253037
ORDER #
1.107-103.0
1.107-104.0
1.107-106.0
1.107-091.0
1.107-092.0
1.107-094.0
1.107-097.0
1.107-098.0
1.107-100.0
1.107-134.0
1.107-135.0
1.107-136.0
1.107-198.0
1.107-197.0
1.107-236.0
8.780-000.0
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Table of Contents
Related Manuals for Shark XPERT-HD 2.3/23 P
Summary of Contents for Shark XPERT-HD 2.3/23 P
- Page 1 SERVICE MANUAL MODEL # ORDER # XPERT-HD 2.3/23 P 1.107-103.0 XPERT-HD 2.3/23 P 1.107-104.0 XPERT-HD 2.5/27 P 1.107-106.0 PD3-23326 1.107-091.0 PD3-23327 1.107-092.0 PD3-27324 1.107-094.0 DA-232336 1.107-097.0 DA-232337 1.107-098.0 DA-252739 1.107-100.0 DD-232336 1.107-134.0 DD-232337 1.107-135.0 DD-252737 1.107-136.0 DD-252797 1.107-198.0 DD-263097 1.107-197.0 RG-253037 1.107-236.0...
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Page 3: Table Of Contents
CONTENTS Exploded View ..................4 Exploded View Parts List ..............5-6 BXD Comet Pump and Repair Kits ............7 Legacy Axial Pump ................8-9 G.1 Pump w/3/4" Hollow Shaft Exploded and Parts List....10-11 UU1 Universal Unloader Exploded and Parts List ......... 12 Troubleshooting ................13-14 Preventive Manteinance ................ -
Page 4: Exploded View
EXPLODED VIEW Legacy Pump Honda 196cc Kohler 208cc G series Pump Comet Pump Honda 163cc LEGACY PUMP MODELS Xpert HD-DD-PD-DA-RG • 8.780-000.0 • Rev. 07/13... -
Page 5: Exploded View Parts List
9.138-440.0 Hotsy branding label (All Models Except 187cc RG) 4 (DA Models) 9.186-010.0 5/16-18 X 1-1/2 8.750-881.0 Shark branding label GR 5 HHCS ZINC (DD and RG Models) (187cc RG Model) 8.739-133.0 Hose, 3/8” X 25’ 1 Wire Tuff-Skin 9.802-776.0 Nut, 5/16", ESNA, NC... - Page 6 8.707-182.0 Coupler, Twist Connect, M22-Fx3/8"" FNP (163cc) (Legacy Models) ▲O-Ring, Viton, Twist Connect 1 8.704-036.0 9.138-438.0 Shark branding label (DD Models) 8.930-124.0 Label, Intended for Outdoor Use - Serial - Specs (All Models Except 187cc RG) 1 9.800-008.0 Label, Danger Cool Engine (All Models Except 187cc RG) 1 9.800-006.0...
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Page 7: Bxd Comet Pump And Repair Kits
COMET PUMP BXD, 5/8" SHAFT EXPLODED VIEW 8.920-017.0 COMET PUMP BXD COMET PUMP BXD REPAIR KITS ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.725-556.0 Kit, valve 8.725-562.0 Kit, complete valve kit 8.725-557.0 Kit, suction valve 8.725-563.0 Kit, piston seal 8.725-558.0 Kit, check valve 8.725-564.0... -
Page 8: Legacy Axial Pump
PUMP EXPLODED VIEW AND PARTS LIST 8.920-004.0 ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 8.762-010.0 Cylinder Head 5.332-290.0 Helical Spring 9.175-004.0 Valve Assy Horizontal 9.175-005.0 Unloader Assembly 2.884-916.0 Valve Complete (Kit 3) 4.132-007.0 Drain Plug Replacement 5.443-448.0 Nipple Chemestry 5.003-062.0 Plate 6.362-451.0... - Page 9 PUMP EXPLODED VIEW PARTS LIST (CONT) 8.920-004.0 Housing View ITEM PART # DESCRIPTION 9.166-016.0 Grooved Ball Bearing 9.135-018.0 Swash Plate Hor. 9.165-356.0 Ball Bearing No 6207 9.177-314.0 Radial Seal 35 x 52 x 7 9.135-016.0 Oil Housing Xpert HD-DD-PD-DA-RG • 8.780-000.0 • Rev. 07/13...
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Page 10: Pump W/3/4" Hollow Shaft Exploded And Parts List
G.1 SERIES PUMP w/3/4" HOLLOW SHAFT EXPLODED VIEW 9.804-033.0 KG2530G.1 8.904-893.0 LG2530G.1 8.904-748.0 HG2530G.1 TORQUE SPECS Item # Ft.-lbs G.1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-938.0 Crankcase 9.803-952.0 Manifold Stud Bolt See Kit Below Plunger Oil Seal 9.802-884.0 Washer... - Page 11 G.1 SERIES PUMP EXPLODED VIEW PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 9.804-585.0 Crankshaft Seal 40* See Kit Below Plunger Nut 41* See Kit Below Copper Spacer 42* See Kit Below Plunger, 15mm 43* See Kit Below Copper Spacer 44* See Kit Below O-Ring Ø1.78x5.28 45* See Kit Below Tefl...
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Page 12: Uu1 Universal Unloader Exploded And Parts List
UU1 UNLOADER EXPLODED VIEW 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER (SPARE) UU1 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY 8.751-394.0 Piston Housing 9.149-006.0 Sliding Connector Guide Piston C, D O-Ring Backup A, D 6 x 1.45 x 1.68 Piston O-Ring Back Up... -
Page 13: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Insuffi cient water supply. Closed Use larger garden hose; clean inlet water PRESSURE faucet. Inlet hose kinked screen. Open faucet. Clogged inlet hose strainer Check plumbing system for leaks. Retape leaks with tefl on tape. Faulty or mis-adjusted unloader Adjust unloader for proper pressure. - Page 14 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION ENGINE OPERATES Not enough gas or engine oil Fill tank with gas. Check oil level. FOR 15 MINUTES Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking. THEN STOPS Obstruction in fuel fi...
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Page 15: Preventive Manteinance
PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa- tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. -
Page 16: Oil Change Record
OIL CHANGE RECORD Check pump oil and engine oil level before fi rst use of your new pressure washer. Estimated Operating Estimated Operating Date Oil Changed Hours Since Last Date Oil Changed Hours Since Last Month/Day/Year Oil Change Month/Day/Year Oil Change Xpert HD-DD-PD-DA-RG •... - Page 18 Form #8.780-000.0 • Xpert HD-DD-PD-DA-RG • Revised 07/13 Printed in U.S.A. or Mexico...
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