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Maytag CWG3100AA Series Service Manual

24” gas wall ovens
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Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
24" Gas
Wall Ovens
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
CWG3100AA*
CWG3600AA*
16026549
October 2005
©
2005 Maytag Services

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  Summary of Contents for Maytag CWG3100AA Series

  • Page 1 Service This Base Manual covers general information This manual is to be used by qualified appliance technicians only. Maytag does not assume any Refer to individual Technical Sheet responsibility for property damage or personal for information on specific models injury for improper service procedures done by an unqualified person.
  • Page 2: Important Information

    For further assistance, please contact: Customer Service Support Center CAIR Center Web Site Telephone Number WWW.MAYTAG.COM ..........1-800-688-9900 Recognize Safety Symbols, Words, and Labels DANGER DANGER—Immediate hazards which WILL result in severe personal injury or death. WARNING WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.
  • Page 3: Table Of Contents

    Replacing Pressure Regulator ....... 14 Baking, Broiling, and Roasting ......... 6 Replacing Oven Valve / Shut-off Valve ....14 Connecting Oven to Gas .......... 6 Replacing Shut-off Valve (CWG3100AA*) ..... 15 Product Safety Devices ........... 6 Replacing Burner Fitting (CWG3600AA*) ....15 General Information Replacing Rocker (Oven Light) Switch ....
  • Page 4: Important Safety Information

    1. Gas smell—Extinguish any and all open flames and open windows. 2. Turn gas off—Service range with gas turned off unless testing requires gas. 16026549 ©2005 Maytag Services...
  • Page 5: Receiving Oven

    • Wear proper apparel. Loose fitting or hanging garments should never be worn when using the oven. Flammable material could ignite if brought in contact with hot oven surfaces which may cause severe burns. 16026549 ©2005 Maytag Services...
  • Page 6: Baking, Broiling, And Roasting

    Gas Burner Orifices Universal orifices are used on most valves. They must be adjusted for the type of gas being used: Natural or LP. After servicing a valve or orifice, verify proper adjustment before completing service. 16026549 ©2005 Maytag Services...
  • Page 7: General Information

    This identifies the Wall Oven production version. RV Range RV Top Fuel Feature Content Butane 1000-3999 Brands Dual Fuel 4000-6999 Maytag/Amana Electric 7000-9999 Jenn Air Gas, Natural Liquid Propane Microwave Standing Pilot No Fuel Warming Drawer 16026549 ©2005 Maytag Services...
  • Page 8: Specifications

    Keep a copy of sales receipt for future reference or in information. case warranty service is required. To locate an authorized servicer: • For Maytag product call 1-800-462-9824 or visit the Placement of the Oven Web Site at www.maytag.com The oven must be placed in the kitchen or comparable room.
  • Page 9: Oven Description

    Oven Description Control Pad Light Switch Oven Cavity (with Racks) Oven Window Broiler Cavity (with Racks) Broiler Window Model CWG3 00AA* 16026549 ©2005 Maytag Services...
  • Page 10: Troubleshooting Procedures

    • Clean broiler pan, broiler area or Broil pan, broil area or oven soiled... during broil. oven. Normal ............• Minor smoking and/or odor is normal Oven smokes/odor first few times of usage. the first few times of oven usage. 16026549 ©2005 Maytag Services...
  • Page 11 Bubbles appearing around fittings and connections indicates a leak. If a leak is present, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut-off valve, and retest for leaks. When finished, wipe off all residue. 16026549 ©2005 Maytag Services...
  • Page 12: Testing Procedures

    Broil function will pads to enter the appropriate broil temperature automatically cease after 12 hours. range (LO or HI). ERC3 NSC Off/Cancel Press the Off/Cancel pad. Cancels all oven functions except the timer and clock. 16026549 ©2005 Maytag Services...
  • Page 13: Relay Logic

    No control output. A shorted function key prevents recognition of the cancel key and Function Key Shorted requires removal of power until serviced. *Cancel Key cancels the audible alarm and removes the "F" code from the display. 16026549 ©2005 Maytag Services...
  • Page 14: Disassembly Procedures

    (or baffle) to oven burner (model CWG3600AA* only). Shut-off Valve 3. Remove screws securing oven burner to oven and Oven Valve chassis and support brackets. 4. Slide oven burner up and forward to remove. Model CWG3600AA* Gas Controls 5. Reverse procedures to reassemble. 16026549 ©2005 Maytag Services...
  • Page 15: Replacing Shut-Off Valve (Cwg3100Aa*)

    To avoid risk of electrical shock, personal injury or death; disconnect power and gas before servicing, unless testing requires power and/or gas. Replacing Shut-off Valve (CWG3100AA*) 5. Lower and remove control panel assembly and backing plate. 1. Remove oven bottom, see "Removing Oven Bottom"...
  • Page 16: Replacing Oven Sensor

    Hinge Side Panel Light Bulb & Receptacle Side Trim Main Base Oven Cavity and Frame, Model CWG3100AA* Oven Frame Replacing Side Trim / Side Panel Door Hinge 1. Remove unit from installation position, see "Replacing Oven" procedure. Side 2. Remove screws securing side trim / side panel to Panel chassis.
  • Page 17: Removing Oven Door

    Disassembly" procedure. cause injury or damage to the unit. 2. For Models CWG3100AA*, remove lower oven door, see "Removing Oven Door" procedure. 4. Place door in safe location. 3. Remove screws securing door lining to door panel.
  • Page 18: Oven Door Disassembly (Diagram)

    Door Handle Door Frame Door Glass Door Glass Door Lining Panel Panel Baffle Insulation Models CWG3100AA*, CWG3600AA* Upper Door Disassembly Model CWG3600AA* Lower Door Disassembly Door Seal Door Lining Door Insulation Door Door Glass Handle Panel Panel Model CWG3100AA* Lower Door Disassembly 16026549 ©2005 Maytag Services...
  • Page 19 Appendix A 16026549 A – 1 ©2005 Maytag Services...
  • Page 20: Installation Instructions

    WIDTH HEIGHT WIDTH HEIGHT “A” DEPTH 18² 14² 19² 18² 12² 19² 23 7/8² 46 5/16² 22² 45 3/8² 24² 18² 14² 19² 18² 6.25² 19² 23 7/8² 39 1/4² 22² 38² 24² A – 2 16026549 ©2005 Maytag Services...
  • Page 21: Appendix A: Installation Instructions

    (4) screws (shipped with the unit) through the holes in the trim behind the oven and broiler doors. The unit should be leveled properly before being secured to the cabinet. 16026549 A – 3 ©2005 Maytag Services...
  • Page 22: Gas Supply

    UL approved gas detector. Install and use in connect the oven to the main gas supply must be accordance with the manufacturer’s instructions. clean, free of metal shavings, rust, dirt and liquids (oil A – 4 16026549 ©2005 Maytag Services...
  • Page 23 In case of power failure, turn the illustration of a typical range. thermostat to the OFF position. WHEN THE INSTALLER HAS COMPLETED INSTALLATION OF APPLIANCE, LEAVE THE APPLIANCE MANUAL “ON” SHUT-OFF VALVE IN THE POSITION. FIGURE 3 16026549 A – 5 ©2005 Maytag Services...
  • Page 24 2000 feet. For higher altitudes, the rates figure 5.) may need to be reduced to achieve satisfactory operation. A local certified gas servicer will be able to advise if a reduction is necessary. FIGURE 4 FIGURE 5 A – 6 16026549 ©2005 Maytag Services...
  • Page 25 Appendix B 16026549 B – 1 ©2005 Maytag Services...
  • Page 26: Use And Care Information

    Use and Care Information B – 2 16026549 ©2005 Maytag Services...
  • Page 27 Use and Care Information 16026549 B – 3 ©2005 Maytag Services...
  • Page 28 Use and Care Information B – 4 16026549 ©2005 Maytag Services...
  • Page 29 Use and Care Information 16026549 B – 5 ©2005 Maytag Services...
  • Page 30 Use and Care Information B – 6 16026549 ©2005 Maytag Services...
  • Page 31: Care And Cleaning

    Care and Cleaning 16026549 B – 7 ©2005 Maytag Services...
  • Page 32 Care and Cleaning B – 8 16026549 ©2005 Maytag Services...
  • Page 33 Appendix C 16026549 C – 1 ©2005 Maytag Services...
  • Page 34: Gas Conversion Instructions

    1/2 lbs./sq. appliance pressure regulator (plastic dust cover comes in. (13.8 in. W.C.). GASKET GAS CUT OFF FOR SOME OVEN OVEN MANIFOLD GAS MODELS PRESSURE TAP FIGURE 6 FIGURE 7 FIGURE 8 C – 2 16026549 ©2005 Maytag Services...
  • Page 35 FOR EATON OVEN SAFETY VALVE CONVERSION OVEN SAFETY VALVE CONVERSION (EXCEPT EATON VALVE) FIGURE 9A FIGURE 9B FIGURE 9C FIGURE 9D NATURAL GAS LP GAS NATURAL GAS LP GAS SETTING SETTING SETTING SETTING 16026549 C – 3 ©2005 Maytag Services...

This manual is also suitable for:

Cwg3600aa series