Exhaust System - KYMCO MXU400 Service Manual

7. Remove the front body panel/fender panel.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all fender components with warm soap and
water.
2. Inspect fenders for cracks and/or loose rivets.
3. Inspect for any missing decals.
INSTALLING
1. Making sure the shift spring is in place and the
shift lever is properly positioned, place the front
body panel/fender panel onto the ATV. With the
front rack in place, loosely install the front rack
hardware.
2. Connect the electrical connectors under the elec-
tric panel; then connect the light connectors and
attach onto the frame.
8-8
KC210G
3. Install the screws securing the front body to the
front body supports; then install the left-side and
right-side footwell fasteners. Do not tighten at this
time.
4. Place the gas tank cover into position and secure
with the existing hardware; then install the two cap
screws securing the rear of the panel to the frame.
Tighten all cap screws and fasteners securely at
this time.
5. Install the electric panel, side panels, and seat.

Exhaust System

REMOVING MUFFLER
1. Remove the two exhaust springs at the muf-
fler/exhaust pipe juncture.
2. Slide the muffler rearward to clear the mounting
lugs and remove the muffler. Account for a grafoil
seal.
KC210G
INSPECTING MUFFLER
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Inspect muffler externally for cracks, holes, and
dents.
KC224
KC170