Extraflame COMFORT IDRO User Manual
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Summary of Contents for Extraflame COMFORT IDRO
- Page 1 THERMO PRODUCT USER MANUAL COMFORT IDRO ENGLISH/INGLESE...
- Page 2 We thank you for having chosen our company; our product is a great heating solution developed from the most advanced technology with top quality machining and modern design, aimed at making you enjoy the fantastic sensation that the heat of a flame gives, in complete safety. ENGLISH...
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Page 3: Table Of Contents
HYDRAULIC PLANT BASIC LAYOUT................................17 FEATURES........................................18 CIRCULATOR CONNECTION IN BOARD ................................ 18 REARMS ........................................... 18 INSERTO COMFORT IDRO INSTALLATION ..............................19 MINIMUM DIMENSIONS ............................................19 AIR CIRCULATION PIPES ....................................20 ASSEMBLY WITH SLIDING BASE ..........................................22 PEDESTAL ASSEMBLY (OPTIONAL): ................................22 INSTALLATION OF THE HYDRAULIC PART .............................. -
Page 4: English
WARNINGS This instructions manual is an integral part of the product: make sure that it always accompanies the appliance, even if transferred to another owner or user, or if transferred to another place. If it is damaged or lost, request another copy from the area technician. -
Page 5: Devices
DEVICES TERMS AND DEFINITIONS (in the relevant models) Aeration: Air renewal is required both for the disposal of the combustion products, and to prevent mixtures with a Door micro switch: With the door open, the operation of the hazardous content of non-combusted gases. burn pot cleaning system is blocked Closed hearth appliance: Appliance designed for operation with closed combustion chamber. -
Page 6: General
FUNCTIONAL OPERATIONS DIAGRAM State of the art installation and proper system operation include a series of activities: 1. Preliminary activities: Š Verification of the suitability of the power of the heat generator based on the characteristics of the system Š verification of the suitability of the installation site, Š... -
Page 7: Installation
INSTALLATION Installation in premises with fire hazards is forbidden. Installation in residential premises (except for sealed operation appliances) is also forbidden: Š in which there are liquid fuel-operated appliances with continuous or intermittent operation, which draw the combustion air in the room in which they are installed, or Š... -
Page 8: Fumes Exhaust System
VENTILATION AND AERATION OF THE INSTALLATION PREMISES Ventilation is deemed sufficient when the room is equipped with air inlets according to the table: Air inlet See figure 2 Percentage of the net opening section with Minimum net opening value of Appliance categories Reference standard respect to the appliance fumes... -
Page 9: Smoke Duct
Š nominal diameter; Š distance from combustible materials, indicated in millimetres, followed by the arrow and flame symbol; Š installer data and date of installation. Every time one must cross combustible materials, the following indications must be complied with: SYMBOL DESCRIPTION QUOTA[MM] Minimum distance of combustible materials from the intrados of the framework/floor/wall... - Page 10 Š counter-slope sections are not allowed; Š the smoke ducts must have, along their entire length, a diameter that is no less than that of the attachment of the appliance exhaust pipe; any section changes are allowed only on the inlet to the chimney; Š...
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Page 11: Chimney
EXAMPLES OF CORRECT CONNECTION TO THE CHIMNEY Protection from rain Protection from rain and wind and wind Steel plate, airtight Max 3 mt 3 - 5% Insulated "T" fitting with inspection plug "T" fitting with "T" fitting with inspection plug inspection plug It is mandatory to use airtight pipes. -
Page 12: Fumes Exhaust System Product Requirements
COMBUSTION PRODUCTS OUTLET QUOTA The outlet quota is determined by measuring the minimum height between the roof covering and the lower point of the fumes expulsion section into the atmosphere; this quota must be outside the reflux area and at an adequate distance from obstacles which hinder or make the expulsion of the combustion products difficult or from openings or accessible areas. -
Page 13: Technical Installation Documentation
Coverings and finishings The coverings and finishings must only be applied after having verified the proper operation of the appliance according to the indicated modalities TECHNICAL INSTALLATION DOCUMENTATION When installation is complete, the installer must provide the owner or person acting for him, according to the legislation in force, with the declaration of conformity, supplied with: 1) the use and maintenance manual of the appliance and of the system components (such as for example, the smoke ducts, chimney, etc.);... -
Page 14: Hydraulic System
HYDRAULIC SYSTEM Certain concepts referring to the Italian UNI 10412-2 (2009) Standard are described in this chapter. As previously described, when installing, all national, regional, provincial and town council Standards in force provided by the country in which the appliance has been installed must be complied with. TABLE OF DEVICES FOR CLOSED VESSEL SYSTEM, PRESENT AND NOT PRESENT IN THE PRODUCT Safety valve Pump control thermostat (managed by the water probe and board program) -
Page 15: Type Of System
Whenever the generators lack a device, those missing can be installed on the generator flow pipe, within a distance no greater than 1m from the machine. COMPONENT DISTANCE Temperature safety sensors On the machine or not exceeding 30 cm Missing devices because not as per standard Not exceeding one metre, on the flow pipe The domestic heating appliances with automatic feeding must: be equipped with a fuel block thermostat or with a cooling circuit set up by the appliance manufacturer. -
Page 16: Closed Expansion Vessel
valve inlet or than the sum of the inlet cross-sections, in the event of several valves serving a single pipe. The discharge piping of the safety valve must be realised in order not to prevent the regular functioning of the valves and not to cause damages to persons;... -
Page 17: Hydraulic Plant Basic Layout
HYDRAULIC PLANT BASIC LAYOUT NOTE: the drawing in the figure is an example. Primary air inlet Smoke exhaust outlet Circulator 3 bar safety outlet Boiler flow / output Boiler return / inlet Pressure Gauge Thermometer Filling system Safety valve discharge Balance valve System exhaust Expansion vessel... -
Page 18: Features
FEATURES Water content of the thermo-product heat exchanger (l) Volume of expansion vessel integrated in the thermo-product (l) Maximum content of water in the system for integrated expansion vessel (l)* 3 bar safety valve integrated in the thermo-product Minimum and maximum pressure switch integrated in the thermo-product Pump integrated in the thermo-product Circulator max. -
Page 19: Inserto Comfort Idro Installation
INSERTO COMFORT IDRO INSTALLATION The insert is supplied with a sliding metal base that allows it to be installed in a pre-existing flue. The sliding base allows the easy extraction of the insert both for feeding pellets into the feed-box and for any maintenance or cleaning at the end of the season. -
Page 20: Air Circulation Pipes
AIR CIRCULATION PIPES Create air recirculation inside the structure that covers the insert for correct operation. This prevents the appliance from over- heating. To guarantee this, just make one or more openings in the lower and upper parts of the covering. The following measurements must be respected: Š... - Page 21 If it is not possible to make a hole at the centre of the base, make two openings to the sides of the base, equal to the 550cm² overall lower inlet (2 x 275cm²) (See figure 2). Base Comfort Idro Air inlet Base...
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Page 22: Assembly With Sliding Base
ASSEMBLY WITH SLIDING BASE Take the sliding base and position it in the pre-existing flue. Use chalk to mark the blocking holes of the base on the flue surface. Drill 8 mm holes for the steel expansion inserts. Make a hole measuring 60 mm in line with the air intake. Remember the power socket on the rear of the insert so that the plug is accessible once installation is completed. -
Page 23: Installation Of The Hydraulic Part
INSTALLATION OF THE HYDRAULIC PART For the hydraulic connections it is possible to proceed in various ways in relation to the presence or not of the insert covering structure. NO COVERING AVAILABLE When covering is performed after the product has been installed, the connections to the hydraulic plant are made easier due to freedom of movement. - Page 24 ALREADY EXISTING COVERING If the insert is installed inside an existing covering, it is possible to proceed in 2 different ways: Š Create a lateral opening on the left side of the covering to access the hoses at the height of the collars. If it is not possible to make a lateral opening in the covering, follow the procedure given below.
- Page 25 Remove the left side by pushing it forward: during this operation the rear side must be removed from the screws by slight rotation, using the slots as illustrated in the figure below. Left Side Remove the flexible pipe guide bracket by removing the 2 screws that fix it Screws Bracket ENGLISH...
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Page 26: Frames
Loosen the ring nuts on the 2 copper pipes and remove the metric screw that fixes the brass block to the machine body. At this point, it is possible to separate the brass block with the pipes from the rest of the insert. Ring nuts Metric Gaskets... -
Page 27: Pellets And Feeding
PELLETS AND FEEDING Pellets are made by subjecting wood shavings i.e. the rejects of pure wood (without paint) sawmill, carpenter products and products from other activities connected to working and transforming wood, to very high pressures. This type of fuel is fully ecological as no glues are used to hold it together. In fact, the compactness of the pellets is guaranteed over time by a natural substance that is found in wood: lignin. -
Page 28: Control Panel
CONTROL PANEL BUTTON DISPLAY OF VARIOUS DISPLAY ON/OFF TEXT MESSAGES OF POWER OPERATION POWER TEMPERATURE SETTING ADJUSTMENT DISPLAY ICONS KEY Indicates the presence of an alarm. On: indicates the presence of an alarm It indicates weekly programming functioning Off: indicates the absence of alarms Indicator on = weekly programming active Flashing: indicates the deactivation of the depression Indicator off = weekly programming disabled... -
Page 29: General Menu
GENERAL MENU To confirm parameter/programming and exit. To set data/parameters. To progress or return to the menu. To access the menu, press and hold button 5 down for a few seconds. SET CLOCK CHRONO SETTING ENABLE CHRONO CONFIRM LANGUAGE IT,EN,FR,DE,ES START PRG1 HOURS WITH KEY 1... -
Page 30: Remote Control
REMOTE CONTROL The heating power, the desired room temperature and the appliance ignition/switch off, can be adjusted using the remote control. To ignite the stove, press key 1 for a few seconds; the appliance will automatically enter the ignition phase. It is possible to adjust power by using keys 4 and 5, whereas the desired temperature can be adjusted using keys 2 and 3. -
Page 31: Operation And Logic
DO NOT USE ANY INFLAMMABLE LIQUIDS FOR IGNITION! DO NOT ALLOW THE BAG OF PELLETS TO COME INTO CONTACT WITH THE BOILING HOT STOVE DURING THE FILLING PHASE! IN THE EVENT OF CONTINUOUS NO IGNITION, CONTACT AN AUTHORISED TECHNICIAN. OPERATION AND LOGIC IGNITION Once the points listed previously have been checked, press key 1 for three seconds to ignite the stove. -
Page 32: Additional Thermostat
NO IGNITION FIRST IGNITION COULD EVEN FAIL AS THE AUGER IS EMPTY AND IS NOT ALWAYS ABLE TO LOAD THE BURN POT WITH THE REQUIRED AMOUNT OF PELLETS ON TIME TO REGULARLY START THE FLAME. IF THE PROBLEM OCCURS AFTER ONLY A FEW MONTHS WORKING, CHECK THAT ROUTINE CLEANING STATED IN THE STOVE BOOKLET, HAS BEEN CARRIED OUT CORRECTLY. -
Page 33: User Menu
USER MENU SET THERMOSTAT The following menu allows you to set the room temperature of those products equipped with front fan. Once the set temperature is reached the fan will run at minimum speed. The possible settings are: OFF - 06 ...40°C. The room temperature will be displayed alternately with the water temperature on the display. -
Page 34: V1- Air
NO FUEL: Š the stove can never develop a suitable flame, tending to remain very low even at high power. Š at minimum power the stove tends to almost switch-off taking the stove into “NO PELLETS” alarm condition. Š when the stove displays the “NO PELLETS” alarm, there may be non-burned pellets inside the burn pot. EXCESS FUEL: Š... -
Page 35: Keys Locked
KEYS LOCKED The menu allows the user to lock the display keys (like with mobile phones). Press keys 1 and 5 simultaneously. When the function is enabled, every time you press a key the message “CONSOLE BLOCKED" appears. Press keys 1 and 5 to release the console. -
Page 36: Programming Example
PROGRAMMING EXAMPLE Let's suppose that the weekly programmer function is to be used and 4 time slots are to be used in the following way: 1st time slot: from 08:00 to 12:00 every day of the week, excluding Saturday and Sunday 2nd time slot: from 15:00 to 22:00 only on Saturday and Sunday, both times with a water temperature setting of 75°C The display will show the various steps: CONTROLS PROCEDURE:... -
Page 37: Cleaning And Maintenance
CLEANING AND MAINTENANCE ALWAYS FOLLOW THE INSTRUCTIONS UNDER 100% SAFE CONDITIONS! Š Make sure the power cable's plug has been pulled out, as the generator might have been programmed to turn on. Š Make sure all the parts of the generator are cold. Š... - Page 38 DAILY SCRAPERS: Use the scrapers, moving upwards (for models with upper scrapers) or pulling and pushing them (for the inserts and models with front scrapers). Please note: scrapers are preferably used when the stove is cold; if used when the stove is hot, it is recommended to use special gloves to protect against the heat as they can get very hot.
- Page 39 CLEANING THE BURN POT AND COMBUSTION CHAMBER 1. Vacuum the residues in the burn pot 2. Take out the burn pot from the designated compartment; 3. Vacuum the ash from the burn pot's seat and the combustion chamber (3.1) 4. Use the special poker supplied to clear the holes in the burn pot. 5.
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Page 40: Cleaning The Heat Exchanger (Monthly)
CLEANING THE HEAT EXCHANGER (MONTHLY) The heat exchangers chamber must be cleaned every month as the soot deposited on the rear of the cast iron hearth wall blocks the regular flow of fumes. To access the heat exchangers, remove the central piece from the hearth wall, following the operations described below: Š... -
Page 41: Routine Maintenance Carried Out By Authorised Technicians
ROUTINE MAINTENANCE CARRIED OUT BY AUTHORISED TECHNICIANS Routine maintenance must be performed at least once a year. As the generator uses pellets as solid fuel, it needs an annual routine maintenance interval that needs to be performed by an authorised Technician by only using original spare parts. Failure to do so can affect the appliance's safety and you may no longer be entitled to the warranty conditions. -
Page 42: Displays
DISPLAYS DISPLAY REASON MEANING START The start phase is in progress the continuous feeding of the pellets PELLET FEEDING during the ignition phase is in progress IGNITION The ignition phase is in progress START-UP The start-up phase is in progress BURN POT The automatic burn pot cleaning is in CLEANING... -
Page 43: Alarms
ALARMS DISPLAY EXPLANATION SOLUTION On: indicates the presence of an alarm Flashing: indicates the deactivation of the depression sensor. Indicates the presence of an alarm. The alarm can be reset by pressing key 1 for 3 seconds only if the fumes motor has stopped and if 15 minutes have passed from when the alarm was displayed. - Page 44 The Manufacturer reserves the right to vary the features and data shown in this booklet at any time and without prior notice, in order to improve its products. This manual cannot be considered as a contract for third parties. 004275824 - MU INSERTI PELLET COMFORT IDRO - 006...
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