Superior SDDV-35 Installation Instructions Manual

Direct vent sddv-35/40 series

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RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
This appliance may be installed as an OEM in-
stallation in a manufactured home (USA only) or
Manufactured Home and must be installed in ac-
cordance with the manufacturer's instructions and
the manufactured home construction and safety
standard, Title 24 CPF, Part 3280 or Standard for
Installation in Manufactured Homes, CAN/CSA Z240
MH. This appliance is only for use with the type(s)
of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
In the Commonwealth of Massachusetts:
Installation must be performed by a licensed plumber or
gas fi tter;
• See Table of Contents for location of additional Com-
monwealth of Massachusetts requirements.
WARNING: IF THE INFORMATION IN THIS MANUAL
IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline
or other fl ammables or liquids in the vicinity of
this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow your gas suppliers
instructions.
• If your gas supplier cannot be reached, call
the fi re department.
Installation and service must be performed by
a qualifi ed installer, service agency or the gas
supplier.
OTL Report No. 116-F-05-5
INSTALLATION
INSTRUCTIONS

DIRECT VENT

SDDV-35/40 SERIES
DIRECT VENT GAS FIREPLACE HEATERS
P/N 700,041M REV. B 11/2006
MODELS
Millivolt Models
SDDV-35NM
SDDV-35PM
SDDV-40NM
SDDV-40PM
A French manual is available upon request. Order P/N 700,041CF
Ce manuel d'installation est disponible en francais, simplement en
faire la demande. Numéro de la pièce 700,041CF.
AVERTISSEMENT: ASSUREZ-VOUS DE BIEN
SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE
NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE
D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE
MATÉRIEL, TOUTE BLESSURE OU LA MORT.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni
utiliser d'essence ni d'autre vapeurs ou liquides
infl ammables dans le voisinage de cet appareil ou
de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez
une odeur de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous
servir des téléphones se trouvant dans le bati-
ment où vous vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions du
fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de
gaz, appelez le service dos incendies.
L'installation et service doit être exécuté par un
qualifi é installeur, agence de service ou le fournis-
seur de gaz.
Electronic Models
SDDV-35NE
SDDV-40NE

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Summary of Contents for Superior SDDV-35

  • Page 1: Direct Vent

    INSTRUCTIONS RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE DIRECT VENT SDDV-35/40 SERIES This appliance may be installed as an OEM in- stallation in a manufactured home (USA only) or Manufactured Home and must be installed in ac- DIRECT VENT GAS FIREPLACE HEATERS cordance with the manufacturer's instructions and P/N 700,041M REV.
  • Page 2: Table Of Contents

    PACKAGING This appliance is only for use with the type TABLE OF CONTENTS of gas indicated on the rating plate. This ap- Packaging .........Page 2 pliance is not convertible for use with other The assembled vented gas fi replace heater is Introduction ........Page 2 gases, unless a certifi...
  • Page 3: New York City Approval

    (.55 kPa) (.87 kPa) (inches) 27,000 high SDDV-35NM 21,000 low (Lo) 6.3" WC (Hi) 10.0" WC #40 (.098") #53 (.0595") Propane SDDV-35 (1.57 kPa) (2.49 kPa) 69L96 • 39L10 • 30,000 high SDDV-40NM 23,500 low Table 5 #36 (.1065") #52 (.0635") SDDV-40 18L40 •...
  • Page 4: Requirements For The Commonwealth Of Massachusetts

    Note: The following requirements reference various Massachusetts Inspection and national codes not contained in this document. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed Requirements for the Commonwealth of Massachusetts in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
  • Page 5: Safety & Warning Information

    SAFETY & WARNIING INFORMATION WARNING WARNING WARNING Children and adults should be Do not use these appliances if alerted to the hazards of high any part has been under water. If the information in this NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. surface temperatures.
  • Page 6: Cold Climate Insulation

    COLD CLIMATE INSULATION For cold climate installations, seal all cracks around the appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under fl oor on which the appliance rests, if fl oor is above ground level.
  • Page 7: Manufactured Home Requirements

    Horizontal Vent Termination Clearances MANUFACTURED HOME VENT TERMINATION CLEARANCES REQUIREMENTS The horizontal vent termination must have These instructions should be used as a guide- a minimum of 3" (76 mm) clearance to any line and do not supersede local codes in any This appliance may be installed in an after- overhead combustible projection of 2-1/2"...
  • Page 8 EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS See Item D in the Text Below. Center Line Exterior Wall Inside of Termination Corner Detail *18” Horizontal Termination 18” Ventilated Soffi t Inside Corner = 9" in U.S. = 12" in Canada DETAIL D 3 ft.
  • Page 9: Minimum Clearances To Combustibles

    Secure Vent Secure Flex Secure Vent Secure Flex illustrated here. (fl ex elbow) SDDV-35 At 14" minimum *53-1/2 (1359) *55-1/4 (1403) 40-1/4 (1022) 40-1/4 (1022) At 8-1/4" side...
  • Page 10: Detailed Installation Steps

    DETAILED INSTALLATION STEPS Step 4. (Page 25) Field Wiring a. Millivolt Appliances – The operating control The appliance is shipped with all gas controls switch is factory installed. and components installed and pre-wired. Re- b. Electronic Appliances – Connect 120 VAC move the shipping carton, exposing the front electrical power to the appliance recep- glass door.
  • Page 11: Fireplace Specifi Cations

    **Framing should be constructed Models of 2 x 4 or larger lumber. (rear vent) (top vent) 10-1/2 VENT FRAMING - SDDV-35 35-1/4 (895) 40-1/4 (1022) 20-7/8 (530) 23-5/8 (600) 27-1/2 (699) 46-3/4 (1188) TOP VENT WITH ONE 90 ° ELBOW...
  • Page 12 “a” to “b,” must not exceed 28 inches (711). *These dimensions occur when one 45 degree elbow is connected directly to the appliance collar. *In SDDV-35 corner installations, the unit has been moved 1-3/8 in. (35 mm) into the room in 7 (178) order to achieve a minimum of 5 in.
  • Page 13: Step 3. Install The Venting System

    Step 3. INSTALL THE VENT SYSTEM Preparing The Appliance Top Or Rear Vent WARNING Outlet General Information Failure to reinstall and securely When There Is 3 Feet Or More Of Vertical Venting, install a vent restrictor (provided) in tighten cover plate screws could These instructions should be used as a guide- the appliance top or rear fl...
  • Page 14: Vertical Termination Systems

    VERTICAL TERMINATION SYSTEMS (ROOF) Vent Section Length Chart Vent Section Length Chart Nominal Nominal Section Figure 21 (Page 15), and Figures 26 to Length (inches) Section Length 30 (Pages 17 and 18) and their associated (inches) Net Section 4 ½ 10 ½...
  • Page 15 Vertical (Offset) Installation To add another vent component to a length of B. Attach vent components to appliance vent run, align the dimpled end over the inclined - Secure Vent SV4.5 direct vent system compo- Analyze the vent routing and determine the channel end of the previously installed section, nents are unitized concentric pipe components quantities of vent sections and number of elbows...
  • Page 16 K. Install the vertical termination - The fi nal One method of support is by utilizing fi eld pro- step involves installation of the SV4.5CGV-1 vided support straps (conventional plumber's Vertical Termination. Extend the vent sections tape). Secure the plumber's tape to the framing to the height as shown in the "Vertical vent ter- members with nails or screws.
  • Page 17: Vertical Vent Tables And Figures

    VERTICAL VENT FIGURES/TABLES Table A Note: Secure Vent (rigid vent pipe) is shown When using Secure Flex, use Firestop / in the Figures; Secure Flex (fl exible vent pipe) V Minimum H Maximum Spacer SF4.5VF. may also be used. feet (meter) feet (meter)
  • Page 18 VERTICAL VENT FIGURES/TABLES (CONTINUED) Table C Maximum H Maximum V Minimum feet (meter) feet (meter) feet (meter) Ceiling (1.524) (0.610) (0.305) Firestop / Spacer (3.048) (1.219) (0.610) (SV4.5VF) (4.572) (1.829) (0.914) (6.096) (2.438) (1.219) Wall Firestop/ Spacer (SV4.5HF) V + V 1 + H + H 1 = 40 feet (12.2 m) Max H = 8 feet (2.438 meters) Max.
  • Page 19: Horizontal Termination System

    Support Brackets Building TYPICAL HORIZONTAL VENT INSTALLATION Support Horizontal / Inclined Run Framing SV4.5HT-2 Termination SV4.5E90 Shown Elbow SV4.5L6/12/24/36/48 Vent Sections Exterior Ceiling Wall Firestop / Spacer Vertical SV4.5VF Support Bracket Spacing Rise Every 5 ft (1.52 m) When Using Secure Flex, Use Firestop / Spacer SF4.5VF SV4.5HT-2 Termination...
  • Page 20 I. Continue installation of horizontal/inclined To help minimize water infiltration it is sections - Continue with the installation of the recommended that the Firestop/Spacer straight vent sections in horizontal/inclined run (SV4.5HF) be installed on the exterior side of the wall. as described in Step E.
  • Page 21: Horizontal Vent Tables And Figures

    M. Install the Square Termination (SV4.5HT-2) See Table 12 as an aid in venting component selection for a particular range of exterior wall thicknesses. Install the square termination - For the last step , from outside the exterior wall, slide the collars of the termination onto the adapter (the WARNING outer inside the outer and the inner outside the inner) until the termina- tion seats against the exterior wall surface to which it will be attached.
  • Page 22 HORIZONTAL VENT FIGURES/TABLES (CONTINUED) Table H V Minimum Maximum H Maximum feet (meter) feet (meter) feet (meter) (1.524) (0.610) (0.305) (3.048) (1.219) (0.610) Wall Firestop/Spacer (4.572) (1.829) (0.914) (SV4.5HF) (6.096) (2.438) (1.219) Ceiling Firestop/Spacer V + H + H 1 = 40 feet (12.2 m) Max (SV4.5VF) H = 8 feet (2.438 meters) Max.
  • Page 23 HORIZONTAL VENT FIGURES / TABLES (CONTINUED) Table K Wall Firestop/Spacer V Minimum Maximum H Maximum (SV4.5HF) feet (meter) feet (meter) feet (meter) (1.524) (0.610) (0.305) (3.048) (1.219) (0.610) (4.572) (1.829) (0.914) (6.096) (2.438) (1.219) Square termination V + H + H 1 + H 2 = 40 feet (12.2 m) Max (SV4.5HT-2) shown.
  • Page 24: Venting Using Flexible Vent Pipe

    VERTICAL OR HORIZONTAL VENTING USING Flex Vent Note: Outer Pipe Is Pulled Away To Show SECURE FLEX KITS AND COMPONENTS The Detail of The Inner Pipe Securing Screw - 3 Places Equidistant (equally spaced) Secure Flex venting kits and components Just Below Gear Clamp) may be used in any venting application in APPLY ONLY MIL-PAC BLACK...
  • Page 25: Step 4. Field Wiring

    Step 4. FIELD WIRING 3. Wire the control within the millivolt control 3. Connect the power supply wires (including circuit using the 15 feet of 2 conductor wire the ground supply wire) as shown in Figures supplied with the unit . Caution: do not Refer to Section A for millivolt appliances and 44 &...
  • Page 26: Step 6. Connecting Gas Line

    Gas Flex Line Connector Plug blower Green 3/8" NPT x 1/2" x 3/8" Flare Valve into this White Flare Fitting receptacle Shut-off Valve e t i 120 VAC - Black Black Junction Box Blower 3/8" Flex Tubing 3" *Sediment * Wall-mounted Trap 1/2"...
  • Page 27: Control Compartment Access

    TEST ALL CONNECTIONS FOR GAS LEAKS On millivolt systems, the piezo igniter, HI/LO The top 3/8" (10 mm) at the pilot generator (FACTORY AND FIELD): (thermopile) and the top 1/8" min (tip) of the fl ame adjustment knob, and pilot and main quick drop out thermocouple should be engulfed gas OFF/ON control knob are located below in the pilot fl...
  • Page 28: Step 8. Installing Logs

    Electronic Appliance Checkout WARNING WARNING To light the burner, turn ‘ON’ the optional remote DO NOT attempt to install the This appliance is not designed wall switch and turn the gas control switch to the “ON” position. Ensure the Igniter lights the logs until the appliance instal- to burn wood.
  • Page 29: Log Placement Instructions

    (also see Placement of Glowing Embers & Install Decorative Volcanic Position the notch on the bottom of the log over the left front locating Stone on Page 28). bracket (the bracket is shown in photo #1). MODEL SDDV-35 & SDDV-40 Log Placement Instructions SDDV-35 Log Set Shown. LOG SET The 35 &...
  • Page 30: Step 9. Installing Glass Door

    Step 9. INSTALLING THE GLASS DOOR Air Shutter Adjustment Guidelines Installing Glass Enclosure Panels • If there is smoke or soot present, fi rst check (see Figure 53) 1. Visually inspect the gasket on the backside of the the log set positioning to ensure that the WARNING glass panel.
  • Page 31: Step 11. Hood Installation

    fi nished wall, position framework to accommodate the thick- ness of the fi nished wall (Figure 56). Burner Flame Appearance Models - See Page 6 for Cold Climate Insulation SDDV-35 & SDDV-40 Series and Page 9 for Clearances Combustible Wall Framing This Area Must 3"...
  • Page 32: Installation Accessories

    INSTALLATION ACCESSORIES Item Cat. No. Model Description H1968 SV4.5HT-2 Horizontal Square Termination With Firestop / spacer (H2246) & Adapter (74L61) H2152 SV4.5CGV-1 Vertical Termination Cap H4687 SV4.5CTS Chase Top Termination Square H4716 SV4.5CTS-B Chase Top Termination Square, Black H4717 SV4.5CTS-TC Chase Top Termination Square, Terra Cotta 77L70 SV4.5L6...
  • Page 33 Item Cat. No. Model Description H1969 SF4.5HT-2 Horizontal Square Termination (without fl ex) 77L87 SFKIT12S Flex Square Term. (with 12 inch [305 mm] * compressed flex) 77L88 SFKIT18S Flex Square Term. (with 18 inch [457 mm] * compressed flex) 77L89 SFKIT24S Flex Square Term.
  • Page 34: Gas Conversion Kits

    Conversion Kits Conversion Kits accordance with the manufacturer's Models Cat. No. Models Cat. No. instructions and all applicable codes SDDV-35 85L62 SDDV-35 85L76 and requirements of the authorized SDDV-40 85L63 SDDV-40 85L77 having jurisdiction. If the information...
  • Page 35 Step 1. Turn off the gas supply to the appli- Millivolt Appliances Electronic Appliances ance. Step 7. Honeywell Electronic Valves - See Step 4. SIT Systems - Refer to Figure 58 Figure 60 and the instructions pro- Remove the control compartment door on Page 35 and the instructions vided with the kit.
  • Page 36 (inches) the kit. See Table 14 for orifi ce sizes #40 (.098") #53 (.0595") SDDV-35 for natural and propane models. Figure 69L96 • 39L10 • 61 illustrates the orifi ce. #36 (.1065") #52 (.0635")

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