Superior SDV35-2 Installation Instructions Manual

Direct-vent gas fireplaces
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P/N 506009-03 Rev. NC 06/2012
This manual is one of a set of two supporting this product.
Refer to P/N 506010-03 for Care and Operation Instructions.
Ce manuel est disponible en francais, simplement
en faire la demande. Numéro de la pièce 506223-47.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l'appareil.
CONSOMMATEUR : Conservez cette notice pour
consultation ultérieure.
This appliance may be installed as an OEM installation in a manufactured home or mobile home (USA only) and must
be installed in accordance with the manufacturer's instructions and the Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, in the United States or the Standard for Installation in Mobile Homes, CAN/CSA
Z240 MH, in Canada. This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
WARNING / AVERTISSEMENT / AVISO
f i r e - p a r t s . c o m
• HOT GLASS WILL CAUSE
BURNS.
• DO NOT TOUCH GLASS
UNTIL COOLED.
• NEVER ALLOW CHILDREN
TO TOUCH GLASS.
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may
result, causing property damage, personal injury,
or death.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
INSTALLATION INSTRUC TIONS
SDV35-2 Direct-Vent
Gas Fireplaces
MODELS
OTL Report No. 116-F-13g-5
Please read and understand these instructions
• UNE SURFACE VITRÉE CHAUDE
PEUT CAUSER DES BRÛLURES.
• LAISSER REFROIDIR LA SURFACE
VITRÉE AVANT D'Y TOUCHER.
• NE PERMETTEZ JAMAIS À UN ENFANT
DE TOUCHER LA SURFACE VITRÉE.
AVERTISSEMENT : Assurez-vous de bien suivre les
instructions données dans cette notice pour réduire au
minimum le risque d'incindie ou d'explosion ou pour
éviter tout dommage matériel, toute blessure ou la mort.
- Ne pas entreposer ni utilizer d'essence ni d'autres vapeurs
ou liquides inflammables dans le voisinage de cet appareil
ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des
téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incindies.
- L'installation et l'entretien doivent être assurés par un
installateur ou un service d'entretien qualifié ou par le
fournisseur de gaz.
MILLIVOLT:
SDV35-N-2
Portland
US
before starting installation.
• EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
• USTED DEBE NUNCA
TOCAR EL VIDRIO CALIENTE.
• LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.

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Summary of Contents for Superior SDV35-2

  • Page 1 INSTALLATION INSTRUC TIONS SDV35-2 Direct-Vent Gas Fireplaces MODELS P/N 506009-03 Rev. NC 06/2012 MILLIVOLT: SDV35-N-2 This manual is one of a set of two supporting this product. Refer to P/N 506010-03 for Care and Operation Instructions. Ce manuel est disponible en francais, simplement en faire la demande.
  • Page 2: Table Of Contents

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® PACKAGING GENERAL INFORMATION TABLE OF CONTENTS The assembled vented gas fireplace heater is Packaging ............ 2 WARNING packaged with: Introduction ..........2 • (1 set) Logs (packaged in a carton inside General Information ........
  • Page 3 Tout écran ou protecteur retiré 20,000 high 20,000 high SDV35-2 system and any gas control which have 12,800 low 15,200 low pour permettre l’entretien de been under water.
  • Page 4: Requirements For The Commonwealth Of Massachusetts

    The control valves have a 3/8 in. (10 mm) #44 (0.086 in.)* #55 (0.052 in.)* be installed on the floor level where the SDV35-2 NPT thread inlet and outlet side of the valve 60J80• 19L52• gas fireplace is installed. The carbon f i r e - p a r t s .
  • Page 5: Cold Climate Insulation

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® COLD CLIMATE INSULATION For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level.
  • Page 6: Vent Termination Clearances

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® VENT TERMINATION CLEARANCES Vertical Vent Termination Clearances The vent / air intake termination clearances These instructions should be used as a above the high side of an angled roof are as...
  • Page 7 SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® NOTE: Local Codes Or Regulations May Require Different Clearances. See Item D in the Text Below. NOTE: Location Of The Vent Termination Inside Exterior Wall Must Not Interfere With Access To The Corner Detail Electrical Service.
  • Page 8: Appliance And Vent Clearances

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® MINIMUM CLEARANCES TO COMBUSTIBLES 1/2 in. (13 mm) Back 0 in. (0 mm) from Spacers Or Appliance And Vent Clearances Dimples The appliance is approved with zero clearance to combustible 1/2 in.
  • Page 9 SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® Wall Finishes / Surrounds / Mantels Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance face.
  • Page 10: Pre-Installation Steps

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® DETAILED INSTALLATION STEPS PRE-INSTALLATION STEPS TYPICAL INSTALLATION SEQUENCE Step 1. FRAMING The typical sequence of installation is The appliance is shipped with all gas controls outlined below; however, each installation Frame the appliance as illustrated in and components installed and pre-wired.
  • Page 11: Fireplace And Framing Specifications

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® VENT FRAMING: Framing should be TOP VENT WITH ONE constructed of 2x4 10-1/2 90° ELBOW Framing or larger lumber. VENT FRAMING: REAR VENT WITH 42 1/4 37 1/2 23 3/4...
  • Page 12: Step 2. Routing Gas Line

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® FIREPLACE FRAMING SPECIFICATIONS Rear Vent 7 in. Top Vent Model (178 mm) 42 1/4 57 1/2 40 5/8 19 3/16 28 3/4 6 1/8 SDV35-N-2 1073 1461 1032 Note: • Rear Vent Applications in Corner Installations: The horizontal vent length (from ) must not exceed 28 inches (711 mm).
  • Page 13: Step 3. Preparing Appliance Vent Collar

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® Step 3. PREPARING APPLIANCE VENT Use only approved vent components (see Select Venting System—Horizontal or Approved Vent Components on Page 2). Vertical COLLAR ( with combined top/rear vent) These fireplaces must be vented Each of the unit’s two vent collars are sealed...
  • Page 14: Vertical Termination Systems

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® VERTICAL TERMINATION SYSTEMS (ROOF) i t c i t c See Figure 19 and Figures 29 through 33 i t c i t c on Page 17 and their associated Vertical...
  • Page 15 SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® Vertical (Offset) Installation The dimpled end of the vent components fit over Route the vent sections through the framed opening and secure the firestop/spacer with the appliance collar to create the positive twist Analyze the vent routing and determine the lock connection.To attach a vent component to...
  • Page 16 SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® Twist elbow sections in a clockwise J. Install the storm collar—Install the storm direction only so as to avoid the possiblity collar, supplied with the flashing, over the Outer Pipe Of of unlocking any of the previously vent/flashing joint.
  • Page 17: Vertical Vent Tables And Figures

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® VERTICAL VENT FIGURES/TABLES TABLE A Ceiling Note: Secure Vent (rigid vent pipe) is ® Firestop/Spacer H Maximum V Minimum shown in the figures; Secure Flex (flexible ® SV4.5VF* vent pipe) may also be used.
  • Page 18 SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® VERTICAL VENT FIGURES/TABLES (continued) TABLE C Maximum H Maximum V Minimum (meters) (meters) (meters) feet feet feet (1.524) (0.610) (0.305) Ceiling Firestop/Spacer (3.048) (1.219) (0.610) SV4.5VF* *When using Secure Flex , use (4.572)
  • Page 19: Horizontal Termination System

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® TYPICAL HORIZONTAL VENT INSTALLATION HORIZONTAL (OUTSIDE WALL) Support Horizontal / Inclined Run Building Brackets SV4.5HT-2 TERMINATION SYSTEM Support Termination Framing Figure 34, and Figures 38 to 43 and their SV4.5E90...
  • Page 20 SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® J. Assemble vent run to exterior wall—If To help minimize water not previously measured, locate the center infiltration it is recommended that of the vent at the exterior wall. Prepare an the Firestop/Spacer (SV4.5HF)
  • Page 21: Horizontal Vent Tables And Figures

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® HORIZONTAL VENT FIGURES/TABLES Note: Install the U-shaped vent TABLE F restrictor in any vent run with Note: Secure Vent components (rigid vent pipe and terminal) are ® H Maximum V Minimum more than 8 ft of vertical rise shown in the figures;...
  • Page 22 SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® HORIZONTAL VENT FIGURES/TABLES (continued) TABLE H Maximum H Maximum V Minimum (meters) (meters) feet (meters) feet feet (1.524) (0.610) (0.305) (3.048) (1.219) (0.610) Ceiling (4.572) (1.829) (0.914) Firestop/Spacer (6.096) SV4.5VF* (2.438)
  • Page 23 SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® HORIZONTAL VENT FIGURES/TABLES (continued) TABLE K Wall Firestop/Spacer Maximum SV4.5HF** H Maximum V Minimum feet feet feet (meters) (meters) (meters) (1.524) (0.610) (0.305) (3.048) (1.219) (0.610) (4.572) (1.829) (0.914) (6.096) (2.438)
  • Page 24: Venting Using Flexible Vent Pipe

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® VERTICAL OR HORIZONTAL VENTING USING FLEX VENT NOTE: OUTER PIPE IS PULLED AWAY TO SECURE FLEX ® KITS AND COMPONENTS SHOW THE DETAIL OF THE INNER PIPE SECURING SCREW Secure Flex venting kits and components ®...
  • Page 25: Step 5. Field Wiring

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® Step 5. FIELD WIRING Refer to Section A for millivolt appliances. THERMOPILE The gas valve is set in place and pre-wired at APPLIANCE- MOUNTED the factory on both models. ON/OFF SWITCH...
  • Page 26: Step 6. Standard Blower Kit Wiring

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® BLOWER CONTROL CIRCUIT WIRING Note: Remote receiver should be located This appliance is equipped with a gas flex line 120V, 60HZ, 1PH in the wall, or if installed in the control...
  • Page 27: Step 8. Verifying Appliance Operation

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® Appliance Inspection Optional Gas Flex Line Connector The pilot flame should be steady, not lifting 3/8 in. NPT x 3/8 in. 1/2 x 3/8 in. Flare or floating. Flame should be blue in color...
  • Page 28: Step 9. Installing Logs

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® Step 9. INSTALL VOLCANIC STONE, Glowing Embers GLOWING EMBERS AND LOGS WARNING • DO NOT attempt to install the logs until the appliance installa- tion has been completed, the gas...
  • Page 29 SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® SDV35-N-2 LOG PLACEMENT Number Description (Stamped #) Log, Rear (39-5) Log, Left (39-1) Log, Right (39-2) Log, Top Center (39-6) Log, Top/Left (39-3) Log, Top/Right (39-4) Catalog Number for the entire log set: H6197 Position the individual logs as shown below.
  • Page 30: Step 10. Remove/Install Glass Door

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® Step 10. REMOVING AND INSTALLING Step 11. BURNER ADJUSTMENTS Removing the Glass Enclosure Panel (see Figure 54) THE GLASS DOOR Flame Appearance and Sooting Remove the top radiant panel. To access the...
  • Page 31: Step 12. Hood Installation

    Figure 56. Combustible Top Standoff materials . t a 2. Light appliance (follow lighting procedure SDV35-2 NOT allowed below this point on lighting label in control compartment Top of Appliance on face Figure 56: Air Shutter Adjustment...
  • Page 32: Step 13. Attaching Safety-In-Operation

    SUPERIOR • DIRECT VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® STEP 13. ATTACHING SAFETY-IN-OPERATION WARNINGS It is the installer’s responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical step in informing consumers of safe operation of this appliance.
  • Page 33: Installation Accessories

    SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® INSTALLATION ACCESSORIES Listed Secure Vent Components Listed Secure Vent Components ® ® Cat. No. Model Description Cat. No. Model Description 77L70 SV4.5L6 6 Inch (152 mm) H1968 SV4.5HT-2 Horizontal Square...
  • Page 34 SUPERIOR • DIRECT-VENT GAS FIREPLACES (SDV35-N-2) • INSTALLATION INSTRUCTIONS ® INSTALLATION ACCESSORIES CONTINUED Listed Secure Flex Components ® Listed Secure Flex Components ® Cat. # Model Description Cat. # Model Description These termination kits include firestop/spacer, gear clamps and flex adaptor.
  • Page 35: Gas Conversion Kits

    AUTHORIZED REPRESENTATIVE, gas conversion. IN ACCORDANCE WITH THE Models Catalog No. REQUIREMENTS OF THE MANUFACTURER, PROVINCIAL OR SDV35-2 H2011 TERRITORIAL AUTHORITIES HAVING Table 11: Millivolt SIT Systems Natural JURISDICTION AND IN ACCORDANCE Gas To Propane Gas Conversion Kits WITH THE REQUIREMENTS OF THE CAN/CGA-B149.1...
  • Page 36 (inches) spring. Discard all removed components. Step 11. Reassemble the remaining #44 (0.086 in.)* #55 (0.052 in.)* SDV35-2 Step 7. Install the new pressure regulator 60J80• 19L52• components by reversing the procedures assembly using the supplied screws as outlined in the Steps 1–7.

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