World Cat 2013 255DC Owner's Manual
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World Cat 2013 255DC Owner's Manual

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2013 OWNER'S MANUAL

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  • Page 1 2013 OWNER'S MANUAL...
  • Page 2 The following manual is designed to ensure you enjoy your new World Cat for many years to come. We have made every effort to ensure you and your family are safe, enjoy the unique features of a World Cat, and continue to love the World Cat ride that no other boat company can offer.

  • Page 3: Table Of Contents

    2013 World Cat 255DC Owners Manual Chapter 1: Customer Information ..........................1-6 Owner’s Portfolio ............................1-6 Warranty Information .............................1-6 Dealer Responsibilities ...........................1-6 Owner’s Responsibilities..........................1-7 Manual Legend...............................1-7 !!! DANGER ..............................1-7 !!! WARNING ............................1-7 !!! CAUTION............................1-7 NOTICE...............................1-7 Chapter 2: Boat Information .............................2-8 Chapter 3: Boat Specifications..........................3-9...
  • Page 4 2013 World Cat 255DC Owners Manual Steering Maintenance ...........................5-19 !!! CAUTION............................5-19 Standard Steering System Diagram (255DC)....................5-20 Standard Steering System- Bleeding Instructions ..................5-21 NOTICE.............................5-21 Step 1..............................5-21 5.7.1 5.7.2 Step 2..............................5-21 5.7.3 Step 3..............................5-21 5.7.4 Step 4..............................5-21 Power Steering System Diagram (Optional 255DC)..................5-22 Power Steering System- Bleeding Instructions (Optional 255DC) ..............5-23...
  • Page 5 2013 World Cat 255DC Owners Manual !!! CAUTION............................6-31 !!! CAUTION............................6-31 6.5.8 Wiring and Circuit Protection .......................6-31 6.5.9 Control System............................6-32 !!! CAUTION............................6-32 !!! CAUTION............................6-32 6.5.10 Typical Digital Control Diagram ......................6-33 Accessories ..............................6-34 6.6.1 Navigational Lights ..........................6-34 6.6.2 Cockpit Lights ............................6-34 6.6.3 Rigging Lights............................6-34...
  • Page 6 2013 World Cat 255DC Owners Manual 7.10 Lewmar (Provided by Lewmar) ........................7-41 7.11 Maintenance Log ............................7-46 Chapter 8: Hurricane Preparedness.........................8-47 Chapter 9: 2013 Warranty Policy ...........................9-50 Chapter 10: 255DC Operation and Schematics....................10-52 10.1 Operation of Standard Equipment ......................10-52 10.1.1 Battery Layout and Management ......................10-52 10.1.2...

  • Page 7: Chapter 1: Customer Information

    NFORMATION 1.1 O ’ WNER ORTFOLIO To help you enjoy the many features, benefits, and accessories on your new World Cat, we have provided you with the following materials: • World Cat Owner’s Manual (model specific) • Vendor Supplied Manuals for various accessories •...

  • Page 8: Owner's Responsibilities

    Also, you will receive an invitation to join Team World Cat and a survey to rate your purchasing experience and the initial impressions of our company.

  • Page 9: Chapter 2: Boat Information

    2013 World Cat 255DC Owners Manual Chapter 2: NFORMATION Please fill out the following information and leave in this manual for reference. This information will be important for our service personnel to provide fast and accurate service. (For service call 866-485-8899 or email service@worldcat.com.)

  • Page 10: Chapter 3: Boat Specifications

    2013 World Cat 255DC Owners Manual Chapter 3: PECIFICATIONS 3.1 255DC S TANDARD PECS AND EATURES Page 3-9...

  • Page 11: Standard Equipment On All World Cats

    2013 World Cat 255DC Owners Manual 3.2 S TANDARD QUIPMENT ON ALL ORLD Page 3-10...

  • Page 12: 255Dc Options List

    2013 World Cat 255DC Owners Manual 3.3 255DC O PTIONS Page 3-11...

  • Page 13: Chapter 4: Safety And Regulations

    When completing registration forms you will be asked for the Hull Identification Number (HIN). On your World Cat, the HIN is located on the starboard side of the transom. This number is unique to your boat and will be important for registering your vessel, as well as, communicating with your dealer and our service department.

  • Page 14: Capacity Information

    This label means your World Cat is certified by the NMMA. With this tag, you are assured your fuel system, electrical system, lighting, ventilation, and steering are not only in compliance with the US Coast Guard regulations, but also meet the more stringent standards of the NMMA.

  • Page 15: Oil And Hazardous Substances

    2013 World Cat 255DC Owners Manual The Refuse Act of 1899 prohibits throwing, discharging or depositing any refuse matter of any kind (including trash, garbage, oil and other liquid pollutants) into the waters of the United States. This information is provided in a pamphlet, that normally received when registering your boat.

  • Page 16: Underway: (See Chapter 5 On Performance)

    Do not allow individuals under the age of 16 to operate the vessel. Maintain direct supervision of inexperi- enced operators. • Ensure that all passengers are safely seated while underway, and are using the hand rails World Cat has pro- vided to remain securely in their seats. •...

  • Page 17: Anchoring

    ATER Although your World Cat draws a small amount of water for its size, shallow water should be a concern of all boaters. To avoid this hazard, pay particular attention to navigational markers and know the area you are operating in. Be aware of tidal changes, including those that have occurred during your trip.

  • Page 18: Reporting Accidents

    2013 World Cat 255DC Owners Manual 4.10.4 Reporting Accidents Federal regulations require that operators involved in an accident file a written account of the situation within 48 hours. Reports should be submitted to the State Boating Law Administrator. You can obtain forms through the USCG or local authorities (i.e.

  • Page 19: Chapter 5: Performance

    2013 World Cat 255DC Owners Manual Chapter 5: ERFORMANCE 5.1 O VERVIEW This chapter will provide information on the performance characteristics of your catamaran; This is not a substitute for seamanship training or hands-on experience. First time boat owners should use the resources detailed in Chapter 1 to learn proper methods of boat operation.

  • Page 20: Engine Controls

    World Cat hull give operators exceptional maneuverability in even the tightest spaces. Because of the superior tracking abilities of the World Cat hull, oversteering can present a problem, especially for owners accustomed to operating conventional boats. Conventional vessels have a tendency to lose tracking abilities in rough and following sea conditions, making constant course corrections necessary.

  • Page 21: Standard Steering System Diagram (255Dc)

    2013 World Cat 255DC Owners Manual 5.6 S (255DC) TANDARD TEERING YSTEM IAGRAM This is a representation of a typical World Cat steering system. The lengths of the steering hoses and pigtails will vary depending on the model. Page 5-20...

  • Page 22: Standard Steering System- Bleeding Instructions

    2013 World Cat 255DC Owners Manual 5.7 S TANDARD TEERING YSTEM LEEDING NSTRUCTIONS Reference the bleeding instructions provided by the Teleflex™ owner’s manual, which is included in your “Owner’s Portfolio”. Use them in conjunction with the instructions and diagram below to bleed the steering system. This should be done annually.

  • Page 23: Power Steering System Diagram (Optional 255Dc)

    2013 World Cat 255DC Owners Manual 5.8 P 255DC) OWER TEERING YSTEM IAGRAM PTIONAL This is a representation of a typical World Cat power steering system. The lengths of the steering hoses and pigtails will vary depending on the model.

  • Page 24: Power Steering System- Bleeding Instructions (Optional 255Dc)

    2013 World Cat 255DC Owners Manual 5.9 P 255DC) OWER TEERING YSTEM LEEDING NSTRUCTIONS PTIONAL Reference the bleeding instructions provided by the Teleflex™ owner’s manual, which is included in your “Owner’s Portfolio”. Use them in conjunction with the instructions and diagram below to bleed the steering system. This should be done annually.

  • Page 25: Turning Characteristics

    Planning and paying constant attention to the weather and sea conditions is paramount. If you are forced to operate in dangerous seas however, you can be confident that your World Cat, when operated properly, can handle them safely. Following are some tips on how to handle your boat in adverse sea...

  • Page 26: Keep The Boat Level (If The Seas Change Or People Move On The Boat)

    Experience is the best way to determine the handling characteristics of your catamaran. Operating the boat in multiple sea conditions and under various loads will help you predict how the boat will perform in any situation. World Cat provides the following recommendations regarding the performance of your catamaran: •...

  • Page 27: Weather Conditions

    2013 World Cat 255DC Owners Manual Improperly sized props can cause damage to your engine as a result of exceeding the maximum or minimum RPM levels. 5.11.3 Weather Conditions Barometric pressure and humidity can affect the output of your engines. For example, on an extremely hot and humid day, your engine can experience as much as a 10 percent loss in horsepower.

  • Page 28: Chapter 6: Systems Information

    YSTEM Due to the nature of the hull design, World Cat 255DC is equipped with a port and starboard fuel system. This sys- tems act independently, providing fuel to the engine on their respective side. Tanks are constructed of polyethylene material to prevent corrosion, and feature dual hull side vents to avoid over-pressurization of the system.

  • Page 29: Electrical System

    2013 World Cat 255DC Owners Manual with annual maintenance. To access the inspection ports along the gunwale, you will need to remove the cockpit bolsters by removing the screws that hold it in place. To access the screws, pull up gently on the bottom of the bolster and locate the drain grommets.

  • Page 30: Battery System

    ATTERY YSTEM Your World Cat is equipped with two batteries. Two cracking batteries are installed in each side and the starboard battery doubles as a “house” battery. To help maintain your batteries, a management system is installed on your boat.

  • Page 31: Notice

    Portfolio” for more information. 6.5.4 Battery Selection World Cat supplies the original batteries onboard your vessel we use Group 27 batteries. In the even of a failure, replacements must be of equal size and specifications (see below): GROUP 27 (27MG)

  • Page 32: Battery Care

    Wiring and Circuit Protection World Cat 255DC is wired using marine grade tin coated copper wire, instead of standard copper wire. Tin coated copper is manufactured to withstand the harsh saltwater environment better than standard copper, which is used for residential applications.

  • Page 33: Control System

    6.5.9 Control System World Cat 255DC come equipped with a digital assembly consisting of a control unit and remote switch pod(s). In the digital assembly, the control unit houses the circuit protection for all the accessories controlled by the switch pod(s).

  • Page 34: Typical Digital Control Diagram

    2013 World Cat 255DC Owners Manual 6.5.10 Typical Digital Control Diagram Page 6-33...

  • Page 35: Accessories

    Navigational Lights Per USCG guidelines, all powered vessels must have navigational and anchor lights. Every World Cat is equipped with navigational lights at the bow, a pole light near the stern, or mast light on the hardtop. These lights must be used in accordance with USCG regulations when anchored or underway.

  • Page 36: Marine Head

    2013 World Cat 255DC Owners Manual Located strategically throughout the boat, these outlets provide power to aftermarket accessories such as cell phones, electric reels, and spotlights. Each outlet is independently wired to the fuse panel. 6.6.13 Marine Head The marine head is powered by the fuse panel, and has a separate control panel mounted near the head. The control panel activates the solenoid to allow for water intake and discharge.

  • Page 37: Gauge Packages

    Suzuki™ packages feature a three or four piece digital gauge package (same as Yamaha™) with a tachometer for each engine, and a programmable multifunction gauge(s). World Cat setups a preliminary program at the factory, but it can be modified to suit your needs. Instructions on the operation and features of these gauges is included in your engine owner’s manual.

  • Page 38: Chapter 7: Maintenance And Service

    This chapter provides basic information for maintaining the original appearance and dependable performance of your World Cat. Although your vessel is constructed of the finest materials available, the harsh saltwater environment and other factors, including geography and usage rate, will affect its finish and function over time. It is imperative that you understand how to care for your catamaran properly.

  • Page 39: Repair

    This will help prevent marine growth, such as barnacles, which damage the gelcoat and affect performance. World Cat recommends using an epoxy barrier coat prior to boating painting a new vessel. This will help to prevent, but not eliminate, gelcoat blistering on the hull, which is not warranted by World Cat.

  • Page 40: Stainless / Aluminum

    TAINLESS LUMINUM Stainless steel and aluminum are used throughout your vessel. World Cat uses only 316 marine grade stainless hardware and anodized aluminum to provide you with years of service; however, these metals can deteriorate and fail if improperly cared for. Upon returning, clean all hardware using a mild detergent and rinse thoroughly with fresh water.
  • Page 41 2013 World Cat 255DC Owners Manual • Inspect all plumbing components and connections to prevent leaks. Replace any damaged hoses. Drain all lines and devices to prevent damage from freezing. Lubricate valves to maintain proper operation. Use the manufacturers recommendations for portable and marine heads.

  • Page 42: Maintenance Schedule

    2013 World Cat 255DC Owners Manual 7.9 M AINTENANCE CHEDULE Maintenance Clean hull below the waterline Bottom paint the hull Check/Replace Sacrificial Anodes Wash boat hardware and canvas Wax exterior gelcoat Clean & protect hardware Clean exterior upholstery Clean cabin & interior upholstery...
  • Page 43 2013 World Cat 255DC Owners Manual Page 7-42...
  • Page 44 2013 World Cat 255DC Owners Manual Page 7-43...
  • Page 45 2013 World Cat 255DC Owners Manual Page 7-44...
  • Page 46 2013 World Cat 255DC Owners Manual Page 7-45...

  • Page 47: Maintenance Log

    2013 World Cat 255DC Owners Manual 7.11 M AINTENANCE Service Engine Date Hours Dealer Service / Repairs Page 7-46...

  • Page 48: Chapter 8: Hurricane Preparedness

    2013 World Cat 255DC Owners Manual Chapter 8: URRICANE REPAREDNESS Page 8-47...
  • Page 49 2013 World Cat 255DC Owners Manual Page 8-48...
  • Page 50 2013 World Cat 255DC Owners Manual Page 8-49...

  • Page 51: Chapter 9: 2013 Warranty Policy

    (b) windshield leakage or breakage; (c) repaired or replacement components not installed by World Cat, unless installed by World Cat selling dealer in accordance with this warranty; (d) fading, chalking, blistering or cracking of any varnish, gelcoat, paint, anti-fouling coating or metallic finish; (e) tears, cracking, fading, discoloration or mildewing of curtains, cushions, tops, headliners or other fabric or upholstered items;...
  • Page 52 (5) years of the original date of retail sale. The transfer fee must be paid within thirty (30) days of purchase of the used boat to transfer the warranty. A copy of the bill of sale from the original owner or Authorized World Cat Dealer is required and completion of this form.

  • Page 53: Chapter 10: 255Dc Operation And Schematics

    2013 World Cat 255DC Owners Manual Chapter 10: 255DC O PERATION AND CHEMATICS 10.1 O PERATION OF TANDARD QUIPMENT 10.1.1 Battery Layout and Management Page 10-52...

  • Page 54: Digital Control System

    2013 World Cat 255DC Owners Manual The 255DC is equipped with two batteries, which are located in the aft rigging compartments. They can be reached using the access hatches located on the aft transom wall beneath the fold down aft seats port & starboard. A cranking battery is installed on each side, and the starboard battery doubles as a house battery.

  • Page 55: Bilge Pumps / Float Switches

    When open, the handle will be parallel to the valve. In the closed position the handle is perpendicular to the valve (see picture below). World Cat recommends that the seacocks remain in the closed position when not in use, or when the boat is left unattended to prevent the vessel from taking on water due to a plumbing failure.

  • Page 56: Notice

    2013 World Cat 255DC Owners Manual starboard bilge compartment, The pump can be reached through the inspection port in the motorwell. The wiring is secured to the pump using a tie-strap, and must be disconnected prior to removing the pump.

  • Page 57: Initial Start Up

    2013 World Cat 255DC Owners Manual evacuate the bowl. The holding tank is mounted in the port side aft of the changing, it can be accessed through the inspection plate located above and outboard of the compartment steps. This tank can be evacuated using the deck pump-out fitting located forward of the companion seat or by overboard discharge using the macerator pump and seacock supplied on your vessel.

  • Page 58: Anchor Windlass (Freefall)

    The circuit breaker for the anchor windlass is mounted in the starboard battery compartment. The breaker is connected to the battery switch. If you choose not to have the factory install your windlass, World Cat provides wires in the deck harness to allow for aftermarket installs. Regardless of type, a directional control solenoid and rocker style switch will be needed to add the aftermarket windlass.
  • Page 59 2013 World Cat 255DC Owners Manual The windshield wiper switch allows you to operate the wiper and rinse on your windshield the switch has an intermertimt setting and also a setting for slow speed and fast speed. To activate the wiper rotate the knob clockwise.

  • Page 60: Battery Management

    2013 World Cat 255DC Owners Manual 10.3.8 Battery Management Stbd Battery Port Battery Bilge float Bilge float Jumper Jumper Stereo Mem. DC Main Windlass Port Engine Stbd Engine Page 10-59...

  • Page 61: Wiring Diagram

    2013 World Cat 255DC Owners Manual Wiring Diagram ANCHOR WINDLASS 6 GA. RED 6 GA. BLK BOW LIGHT BOW LIGHT 14 GA. 14 GA. GRAY GRAY ANCHOR LOCKER LIGHT 14 GA. BLUE SPEAKER SPEAKER STEREO MACERATOR HEAD TERMINAL STRIP FUEL...

  • Page 62: Freshwater System Diagram

    2013 World Cat 255DC Owners Manual 10.3.9 Freshwater System Diagram Toilet 8 Gallon water tank Fresh water pump Transom shower Page 10-61...

  • Page 63: 10.3.10 Livewell / Raw Water System

    2013 World Cat 255DC Owners Manual 10.3.10 Livewell / Raw Water System Livewell inlet Livewell drain Livewell overflow 3" Rigging tube Raw water washdown Raw water pump Sea Cock Livewell Pump Page 10-62...

  • Page 64: 10.3.11 Marine Head Diagram

    2013 World Cat 255DC Owners Manual 10.3.11 Marine Head Diagram Toilet Macerator pump Waste vent Sea cock Waste tank Waste pump out Page 10-63...

  • Page 65: 10.3.12 Thru Hull Diagram

    2013 World Cat 255DC Owners Manual 10.3.12 Thru Hull Diagram T-HULL DESCPRIPTION AFT BILGE FISHBOX DRAIN SCUPPERS FUEL VENTS WATER TANK VENT ANCHOR LOCKER DRAIN LIVEWELL OVERFLOW DRAIN LIVEWELL DRAIN HOLDING TANK VENT GARBOARD DRAIN PORT STARBOARD Page 10-64...

  • Page 66: Chapter 11: Spare Parts List

    4) . These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 67 . < These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 68 A . 3 These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 69 6 A + , )5/, && These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 70 &)%1 These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 71 & These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 72 " These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 73 " These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 74 & These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 75 ( < ( ,5 - These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 76 2' " These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 77 , - / These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 78 & These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 79 , ; &1/ These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 80 ) 7 * These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 81 /. 7 # These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 82 * .5 These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 83 < These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 84 )< These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 85 ) 1 ) 5 These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 86 5< These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 87 + ,F ' These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 88 )5 6+ , && These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.
  • Page 89 , && These parts should be installed by a certified World Cat dealer. Installation by a non-authorized 3rd party may result in improper erforcemance and create safety concerns. Please contact your local, authorized, World Cat dealer to buy these parts at the same price.

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2014 255dc

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