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2010 OWNER'S MANUAL

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Summary of Contents for World Cat 2010 World Cat 230SF

  • Page 1 2010 OWNER'S MANUAL...
  • Page 2 World Cat CUSTOMER INFORMATION OWNER’S PORTFOLIO To help you enjoy the many features, benefits, and accessories on your new World Cat, we have pro- vided you with the following materials: • World Cat Owner’s Manual (model specific) • Vendor Supplied Manuals for various accessories •...
  • Page 3 Also, you will receive an invitation to join Team World Cat and a survey to rate your pur- chasing experience and the initial impressions of our company. We ask that you join our family of owners and let us know your feelings about the purchase and the quality of our product.
  • Page 4: Table Of Contents

    World Cat TABLE OF CONTENTS CUSTOMER INFORMATION ......................Chapter 1: Safety and Regulations OPERATOR RESPONSIBILITIES....................REGISTRATION..........................COAST GUARD REQUIRED SAFETY EQUIPMENT..............RECOMMENDED SAFETY EQUIPMENT ..................CAPACITY INFORMATION ......................POLLUTION REGULATIONS ......................OIL AND HAZARDOUS SUBSTANCES ................. DISPOSAL OF PLASTICS/DUNNAGE/GARBAGE..............BOATING SAFETY GUIDELINES ....................
  • Page 5 World Cat Chapter 2: Performance OVERVIEW ............................MOTOR TRIM BOW UP CONDITION ....................... BOW DOWN CONDITION......................ENGINE CONTROLS......................... STEERING CONTROLS ........................STEERING MAINTENANCE......................STEERING SYSTEM DIAGRAM ..................... STEERING SYSTEM BLEEDING INSTRUCTIONS ..............HANDLING CHARACTERISTICS ....................TURNING CHARACTERISTICS....................ADVERSE SEA CONDITIONS ....................
  • Page 6 World Cat 24 HOUR CIRCUITS ........................ANCHOR WINDLASS ....................... BATTERY SELECTION ........................BATTERY CARE ..........................WIRING AND CIRCUIT PROTECTION ..................DIGITAL CONTROL SYSTEM ......................TYPICAL DIGITAL CONTROL DIAGRAM.................. ACCESSORIES............................ GAUGE PACKAGES .......................... 3-10 YAMAHA™ ..........................3-10 HONDA™............................ 3-10 SUZUKI™ ...........................
  • Page 7 World Cat...
  • Page 8: Chapter 1: Safety And Regulations

    When completing registration forms you will be asked for the Hull Identification Number (HIN). On your World Cat, the HIN is located on the starboard side of the transom. This number is unique to your boat and will be important for registering your vessel, as well as, communicating with your dealer and our ser- vice department.
  • Page 9: Recommended Safety Equipment

    World Cat RECOMMENDED SAFETY EQUIPMENT Although not required, there are several additional items which help to ensure safety, and provide convenience for you and passengers. A list of these items can be found in the Sportfish, Cruisers, Yachts Owner’s Manual on page 18.
  • Page 10: Pollution Regulations

    World Cat POLLUTION REGULATIONS The Refuse Act of 1899 prohibits throwing, discharging or depositing any refuse matter of any kind (including trash, garbage, oil and other liquid pollutants) into the waters of the United States. This information is provided in a pamphlet, that normally received when registering your boat.
  • Page 11: Boating Safety Guidelines

    • Do not allow individuals under the age of 16 to operate the vessel. Maintain direct supervision of inexperi- enced operators. • Ensure that all passengers are safely seated while underway, and are using the hand rails World Cat has provided to remain securely in their seats.
  • Page 12: Returning

    SHALLOW WATER Although your World Cat draws a small amount of water for its size, shallow water should be a concern of all boaters. To avoid this hazard, pay particular attention to navigational markers and know the area you are operating in.
  • Page 13: Emergency Stop Switch

    World Cat EMERGENCY STOP SWITCH Lanyard clips are provided on all World Cats and when used properly provide an emergency stop for the engines should the driver fall from the helm position, or need to perform an emergency shutdown to respond to or avoid an accident.
  • Page 14: Carbon Monoxide

    World Cat CARBON MONOXIDE (CO) ! DANGER Carbon Monoxide (CO) is a colorless, odorless, and tasteless gas produced by the exhaust system of any combustible engine. CO can cause brain damage or death, if inhaled over an extended period of time. To protect yourself and your passengers, never block the ventilation outlets in cabins, consoles, or other enclosed spaces.
  • Page 15: Chapter 2: Performance

    World Cat CHAPTER 2 PERFORMANCE OVERVIEW This chapter will provide information on the performance characteristics of your catamaran; This is not a substitute for seamanship training or hands-on experience. First time boat owners should use the resources detailed in Chapter 1 to learn proper methods of boat operation. Experienced boaters who have never owned a catamaran, should study this chapter completely.
  • Page 16: Engine Controls

    World Cat hull give operators exceptional maneuverability in even the tightest spaces. Because of the superior tracking abilities of the World Cat hull, oversteering can present a problem, especially for owners accustomed to operating conventional boats. Conventional vessels have a tendency to lose tracking abilities in rough and following sea conditions, making constant course corrections neces- sary.
  • Page 17: Steering System Diagram

    World Cat STEERING SYSTEM DIAGRAM THIS IS A REPRESENTATION OF A TYPICAL WORLD CAT STEERING SYSTEM. THE LENGTHS OF THE STEERING HOSES AND PIGTAILS WILL VARY DEPENDING ON THE MODEL YOU HAVE. ITEM QUANTITY DESCRIPTION SEA STAR II HELM KEVLAR STEERING HOSE STEERING SYSTEM VALVE KEVLAR PIGTAIL 4’−6’...
  • Page 18: Steering System Bleeding Instructions

    World Cat STEERING SYSTEM - BLEEDING INSTRUCTIONS Reference the bleeding instructions provided by the Teleflex™ owner’s manual, which is included in your “Owner’s Portfolio”. Use them in conjunction with the instructions and diagram below to bleed the steering system. This should be done annually.
  • Page 19: Handling Characteristics

    Speed and econ- omy suffer however, since more of the hull is submerged. World Cat has taken the best characteristics of these two designs and incorporated them in the Vectroflo™ hull. Our proven design provides a superior ride, excellent handling characteristics in a variety of conditions, and speed with economy of operation.
  • Page 20: Boating Tips

    Experience is the best way to determine the handling characteristics of your catamaran. Operating the boat in multiple sea conditions and under various loads will help you predict how the boat will perform in any situation. World Cat provides the following recommendations regarding the performance of your cata- maran: •...
  • Page 21: Load

    World Cat LOAD Increased load can obviously affect performance, especially if the load is unbalanced. Passengers, gear, and fuel are all examples of things which can affect your vessel. Fuel levels change through the day, and greatly affect the attitude of your boat. When necessary, make adjustments to engine trim and load distribution to compensate for fuel usage.
  • Page 22: Chapter 3: Systems Information

    World Cat CHAPTER 3 SYSTEMS INFORMATION OVERVIEW This chapter will provide you with basic information for all the systems on your boat. Understanding this infor- mation is imperative, as it directly contributes to the safety and enjoyment of your trips on the water. If you need fur- ther information on any of these systems talk with your dealer.
  • Page 23: Fuel System

    FUEL SYSTEM Due to the nature of the hull design, each World Cat is equipped with a port and starboard fuel system. These systems act independently, providing fuel to the engine on their respective side. Tanks are constructed of polyethyl- ene material to prevent corrosion, and feature dual hull side vents to avoid over-pressurization of the system.
  • Page 24: Electrical System

    BATTERY SYSTEM Your World Cat is equipped with three batteries, excluding the 320 EC and 330 TE which have four. Two of the batteries are dedicated as “cranking batteries”; the third bank controls the DC accessories and is commonly referred to as the “house”...
  • Page 25: Voltage Sensor Relay

    Failure to do so could result in electric shock. Reference the NMMA pamphlet in your “Owner’s Portfolio” for more information. BATTERY SELECTION World Cat supplies the original batteries onboard your vessel. They are Deka model DP31DT batteries. In the even of a failure, replacements must be of equal size and specifications (see below):...
  • Page 26: Battery Care

    World Cat BATTERY CARE Batteries should be secured in a non-metallic tray and insulated boots should cover the terminals. Depending on the style of battery you choose, inspect the electrolyte and perform routine maintenance as suggested by the manufac- turer. Remove corrosion from the terminals quickly to prevent failure. Use a stiff brush and a solution of water and baking soda to remove corrosion, then grease the terminals to prevent further build-up.
  • Page 27: Wiring And Circuit Protection

    WIRING AND CIRCUIT PROTECTION All World Cat are wired using marine grade tin coated copper wire, instead of standard copper wire. Tin coated copper is manufactured to withstand the harsh saltwater environment better than standard copper, which is used for residential applications.
  • Page 28: Typical Digital Control Diagram

    World Cat TYPICAL DIGITAL CONTROL DIAGRAM...
  • Page 29: Accessories

    Chapter 5 in this manual. NAVAGATIONAL LIGHTS (ALL) Per USCG guidelines, all powered vessels must have navigational and anchor lights. Every World Cat is equipped with navigational lights at the bow, a pole light near the stern, or mast light on the hardtop. These lights must be used in accordance with USCG regulations when anchored or underway.
  • Page 30 World Cat MACERATOR PUMP (270 TE / 330 TE) Used to evacuate waste and debris from fishboxes. Pump is activated using the switch pod (mid 2004) or tog- gle switches at the dash (2003 and early 2004). 12V OUTLETS (ALL) Located strategically throughout the boat, these outlets provide power to aftermarket accessories such as cell phones, electric reels, and spotlights.
  • Page 31: Gauge Packages

    The intake and discharge of water is integral to several of the features and accessories provided on your boat, including livewells, fishboxes, sanitation devices, and water systems. World Cat installs the plumbing components for these systems using high quality marine hoses and stainless clamps. However, this does not eliminate the need for routine checks of plumbing components or connections.
  • Page 32: Chapter 4: Maintenance And Service

    This chapter provides basic information for maintaining the original appearance and dependable per- formance of your World Cat. Although your vessel is constructed of the finest materials available, the harsh saltwater environment and other factors, including geography and usage rate, will affect its finish and function over time.
  • Page 33: Repair

    This will help to prevent, but not eliminate, gelcoat blistering on the hull, which is not warranted by World Cat. Your dealer can provide information on bottom painting to protect against environmental toxins in your area. Anti-fouling paints are made to dis-...
  • Page 34: Upholstery

    • Starboard™ can be cleaned using surface cleaners such as 409™. STAINLESS / ALUMINUM Stainless steel and aluminum are used throughout your vessel. World Cat uses only marine grade stain- less hardware and anodized aluminum to provide you with years of service; however, these metals can deteriorate and fail if improperly cared for.
  • Page 35: Cockpit Drains

    World Cat COCKPIT DRAINS All World Cats have four drains located in the cockpit, two on both the starboard and port sides. These drains are designed to quickly evacuate the cockpit should the boat become swamped. Flushing these drains routinely will ensure the safety of your crew and vessel, as well as, eliminate the potential for odors associated with fish residue.
  • Page 36: Table Of Contents

    World Cat CHAPTER 5 TABLE OF CONTENTS MODEL SPECIFICATIONS / OPTIONAL FEATURES....STANDARD FEATURES Battery Layout and Management ..............Digital Control System ..................Bilge Pump Location / Access ................Freshwater System..................... Seacocks ......................Livewell System....................Raw Water System..................... Hosecoil™......................Portable Head Operation ..................
  • Page 37: Model Specifications / Optional Features

    World Cat MODEL SPECIFICATIONS DIMENSIONS LENGTH (W/O BOW PULPIT)................22’ 6” LENGTH (W/ BOW PULPIT)................. 24’ BEAM (AMIDSHIPS)....................8’ 6” BEAM (TRANSOM)....................8’ 6” TRAILERING HEIGHT (KEEL TO HARDTOP)*..........10’ 6” BRIDGE CLEARANCE (FLOAT LINE TO HARDTOP)* ......... 9’ 6”...
  • Page 38: Standard Features

    World Cat STANDARD FEATURES BATTERY LAYOUT AND MANAGEMENT The 230 SF is equipped with three batteries located under the helm seat. They can be reached using the access hatch located on the aft wall of the leanbar. A cranking battery is installed on each side, and a dedi- cated house battery is installed along the centerline of the boat.
  • Page 39: Digital Control System

    World Cat DIGITAL CONTROL SYSTEM Your 230 SF comes equipped with the digital control system discussed in Chapter 3 of this manual. The switch pod is located on the console forward of the helm and binnacle. The control unit and accessory fuse block are mounted inside the console and can be accessed using the lower inspection hatch on the par- tition wall.
  • Page 40: Seacocks

    When open, the handle will be parallel to the valve. In the closed position the handle is perpendicular to the valve (see pictures below). World Cat rec- ommends that the seacocks remain in the closed position when not in use, or when the boat is left unat- tended, to prevent the vessel from taking on water due to a plumbing failure.
  • Page 41: Raw Water System

    World Cat RAW WATER SYSTEM The raw water pump is located in the aft rigging compartment on the port side, and can be accessed through the hatch located on the vertical wall beneath the livewell. The pump and wiring are mounted on the rigging wall at the back of the compartment.
  • Page 42 World Cat EMPTYING 1. Verify the holding tank valve is closed, then separate the units using the locking lever on the rear of the head. 2. Remove the waste tank from the hold down brackets and carry to any permanent toilet facility.
  • Page 43: Optional Features

    Outriggers enhance the fishability of your catamaran and can be a great asset when hunting a trophy catch. World Cat offers 15‘ Taco™ outriggers as an option on the 230 SF. The units are mounted on the fiberglass hardtop and operated using the handles above and outboard of the console. Use the information provided in Chapter 4 to maintain the aluminum on the outriggers and grease the telescoping joints fre- quently to prevent damage from salt spray.
  • Page 44: Access Plate And Rigging Tube Diagram

    World Cat ACCESS PLATE AND RIGGING TUBE DIAGRAM RIGGING BOOT 4" ACCESS PLATE 4" ACCESS PLATE RIGGING BOOT RIGGING BOOT 6" ACCESS PLATE 6" ACCESS PLATE PVC RIGGING TUBES (2 PER SIDE) 8" ACCESS PLATE 8" ACCESS PLATE 4" ACCESS HOLE 4"...
  • Page 45: Hull Wiring Diagram

    World Cat HULL WIRING DIAGRAM CONNECTS TO HARNESS FROM THE DIGITAL CONNECTS TO CONTROL UNIT ACCESSORY FUSE BLOCK CONNECTS TO WINDLASS SWITCH IF INSTALLED CONNECTS TO BATTERY MANAGEMENT PANEL (LEANBAR) 14 GA. BRN 14 GA. BRN (FLOAT TO PUMP) (FLOAT TO PUMP) 14 GA.
  • Page 46: Deck Wiring Diagram

    World Cat DECK WIRING DIAGRAM 6 GA. BLK. 6 GA. RED (WINDLASS) (WINDLASS) 14 GA. BLUE (ANCHOR LOCKER LIGHT) 14 GA. GRY/WHT 14 GA. GRY/WHT (BOW LIGHT) (BOW LIGHT) 14 GA. BLUE (C−PIT LIGHT) 14 GA. BLUE (C−PIT LIGHT) SPEAKER SPEAKER 14 GA.
  • Page 47: Battery Management System Diagram

    World Cat BATTERY MANAGEMENT SYSTEM DIAGRAM 24 HOUR CIRCUITS DC MAIN 50A to float switches and/or memory circuits sense sense house port stbd. start start battery battery battery 5-12...
  • Page 48: Freshwater System Diagram

    World Cat FRESHWATER SYSTEM DIAGRAM RIGGING BOOT FRESHWATER PUMP RIGGING BOOT HOSECOIL WASHDOWN Y−VALVE RIGGING TUBE 5-13...
  • Page 49: Livewell / Raw Water System Diagram

    World Cat LIVEWELL / RAW WATER SYSTEM HOSECOIL WASHDOWN Y−VALVE RIGGING TUBE RAW WATER PUMP LIVEWELL INLET SEACOCK LIVEWELL DRAIN DUAL PURPOSE LIVEWELL PUMP 5-14...
  • Page 50: Thru Hull Diagram

    World Cat THRU HULL DIAGRAM 5-15...

This manual is also suitable for:

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