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World Cat 230DC 2022 Owner's Manual

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Mike Calbrieth
June 20, 2025

The handle on my 2020 Worldcat 230DC livewell intake valve corroded off. How can I order a new part and replace it. There are no World Cat dealers within 500 miles of zip 55110

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Summary of Contents for World Cat 230DC 2022

  • Page 2 The following manual is designed to ensure you enjoy your new World Cat for many years to come. We have made every effort to ensure you and your family are safe, enjoy the unique features of a World Cat, and continue to love the World Cat ride that no other boat company can offer.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Chapter 1: Customer Information ............................5 1.1 Owner’s Portfolio ..............................5 1.2 Warranty Information .............................5 1.3 Dealer Responsibilities ............................5 1.4 Owner’s Responsibilities ............................6 1.5 Manual Legend .................................6 Chapter 2: Boat Information ..............................7 Chapter 3: Boat Specifications ..............................8 3.1 230DC Standard Boat Specs ..........................8 3.2 230DC Standard and Optional Features ......................9 Chapter 4: Safety and Regulations ............................10 4.1 Operator Responsibilities .............................
  • Page 4 2022 World Cat 230DC Owner’s Manual 5.8.5 Marine Growth ..............................22 5.8.6 Bottom Paint ................................22 Chapter 6: Systems Information ............................23 6.1 Overview ................................23 6.2 Fueling Guidelines ..............................23 6.2.1 Before Fueling ............................... 23 6.2.2 During Fueling ............................... 23 6.2.3 After Fueling ................................23 6.3 Fuel System ................................
  • Page 5 7.6 Stainless Steel / Aluminum ..........................36 7.7 Bilge Compartments ............................36 7.8 Cockpit Drains ............................... 36 7.9 Winterization ................................. 37 7.10 Maintenance Schedule ............................38 7.11 Maintenance Log ..............................39 Chapter 8: Hurricane / Moored / Anchored Preparations ..................... 40 Chapter 9: Model Year 2022 Warranty Policy ........................43 Chapter 10: 230DC Diagrams ..............................46 10.1 Thru-Hull ................................

  • Page 6: Chapter 1: Customer Information

    2022 World Cat 230DC Owner’s Manual Chapter 1: Customer Information 1.1 Owner's Portfolio To help you enjoy the many features, benefits, and accessories on your new World Cat, we have provided you with the following materials: • World Cat Owner's Manual (model specific) •...

  • Page 7: Owner's Responsibilities

    It is your responsibility to return your boat to an Authorized World Cat Dealer for warranty work. In the event there is no World Cat dealer within a 100 mile radius of your boating location, it is your responsibility to present the boat to a marine professional in your area as directed and approved by World Cat.

  • Page 8: Chapter 2: Boat Information

    2022 World Cat 230DC Owner’s Manual Chapter 2: Boat Information Please fill out the following information and leave in this manual for reference. This information will be important for your Authorized Dealer to provide fast and accurate service. To locate an authorized dealer call 866-485-8899 or email service@worldcat.com.

  • Page 9: Chapter 3: Boat Specifications

    • Biggest head of any 23ʹ bowrider on the market • High-performing 23ʹ hull *Measured keel to top of fiberglass hardtop w/ no outriggers or electronics installed (not including trailer) All specifications and options subject to change © World Cat 06.21 WORLDCAT.COM...

  • Page 10: 230Dc Standard And Optional Features

    Combo, Airmar B150M transducer, dark-tinted Power acrylic dash, & 315 VHF w/ 8’ antenna • Yamaha T/F 115XB Package • Premium marine entertainment system w/ (2) JL Audio speakers & Bluetooth All specifications and options subject to change © World Cat 06.21 WORLDCAT.COM...

  • Page 11: Chapter 4: Safety And Regulations

    When completing registration forms you will be asked for the Hull Identification Number (HIN). On your World Cat, the HIN is located on the starboard side of the transom. This number is unique to your boat and will be important for registering your vessel, as well as communicating with your dealer and our service department.

  • Page 12: Recommended Safety Equipment

    2022 World Cat 230DC Owner’s Manual 4.4 Recommended Safety Equipment Although not required, there are several additional items which help to ensure safety, and provide convenience for you and your passengers. Perform an annual inventory to keep tools, spare parts, and safety equipment in good condition.

  • Page 13: Boating Safety Guidelines

    Do not allow individuals under the age of 16 to operate the vessel. Maintain direct supervision of inexperienced op erators. • Ensure that all passengers are safely seated while underway, and are using the hand rails World Cat has provided to remain securely in their seats. •...

  • Page 14: Returning

    4.9 Shallow Water Although your World Cat draws a small amount of water for its size, shallow water should be a concern of all boaters. To avoid this hazard, pay particular attention to navigational markers and know the area you are operating in.

  • Page 15: Emergency Situations

    4.10 Emergency Situations Unfortunately, even the safest boating practices cannot eliminate the potential of emergency situations developing. Therefore you should prepare yourself and your crew to handle any problems that may arise. Establish specific plans for fires, man overboard, collision, etc., and review them with your passengers prior to departing.

  • Page 16: Carbon Monoxide (Co)

    2022 World Cat 230DC Owner’s Manual 4.11 Carbon Monoxide (CO) !!! DANGER Carbon Monoxide (CO) is a colorless, odorless, and tasteless gas pro duced by the exhaust system of any combustible engine. CO can cause brain damage or death if inhaled over an extended period of time. To protect yourself and your passengers, never block the ventilation outlets in cabins, consoles, or other enclosed spaces.

  • Page 17: Chapter 5: Performance

    Chapter 5: Performance 5.1 Overview This chapter will provide information on the performance characteristics of your catamaran; this is not a substitute for seamanship training or hands-on experience. First time boat owners should use the resources detailed in Chapter 1 to learn proper methods of boat operation. Experienced boaters who have never owned a catamaran should study this chapter completely.

  • Page 18: Steering Controls

    World Cat hull give operators exceptional maneuverability in even the tightest spaces. Because of the superior tracking abilities of the World Cat hull, oversteering can present a problem, especially for owners accustomed to operating conventional boats. Conventional vessels have a tendency to lose tracking abilities in rough and following sea conditions, making constant course corrections necessary.

  • Page 19: Power Steering

    2022 World Cat 230DC Owner’s Manual 5.6 Power Steering System Diagram The power assist unit provides automobile like steering on your catamaran. The unit is installed in the console between the helm and steering rams. The power for the unit is connected to the port and starboard key switch.
  • Page 20 2022 World Cat 230DC Owner’s Manual 2018 World Cat 230CC Owners Manual Standard Steering system on a 230DC...

  • Page 21: Handling Characteristics

    5.7.3 Cross-Clutching - Twin Engines World Cat 230DC twin engines are mounted at a specific distance, based on the configuration of the boat, allowing you to cross-clutch (one motor in forward while one in reverse).

  • Page 22: Handling Different Sea Conditions

    Experience is the best way to determine the handling characteristics of your catamaran. Operating the boat in multiple sea conditions and under various loads will help you predict how the boat will perform in any situation. World Cat provides the following recommendations regarding the performance of your catamaran: •...

  • Page 23: Weather Conditions

    5.8.3 Weather Conditions Barometric pressure and humidity can affect the output of your engines. For example, on an extremely hot and humid day, your engine can experience as much as a 10 percent loss in horsepower. Although you should monitor your engines’ performance, be aware that the weather could be a major factor in your boat’s performance.

  • Page 24: Chapter 6: Systems Information

    2022 World Cat 230DC Owner’s Manual Chapter 6: Systems Information 6.1 Overview This chapter will provide you with basic information for all the systems on your boat. Understanding this information is imperative, as it directly contributes to the safety and enjoyment of your trips on the water.

  • Page 25: Fuel System

    6.3 Fuel System Due to the nature of the hull design, your World Cat 230DC is equipped with separate port and starboard fuel systems. These systems act independently, providing fuel to the engine on their respective side. Tanks are constructed of polyethylene material to prevent corrosion.

  • Page 26: Fuel Distribution System

    2022 World Cat 230DC Owner’s Manual 6.3.4 Fuel Distribution System The fuel is delivered from the tank to the engine through the “Integrated Fuel Demand Valve” (IFDV), anti- siphon valve, and the fuel line. The IFDV prevents built up pressure inside the tank from being transferred to the engine, while still allowing fuel to flow to the engine for operation.

  • Page 27: Pressure Relief Fuel System Diagram

    6.3.6 Pressure Relief Fuel System Diagram 6.3.7 Troubleshooting Tips Possible Failures Loss of prime on the engine and / or fuel starvation: • Engine stalls out • Engine runs lean • Engine does not draw fuel properly Find possible leakage points and take corrective action: •...

  • Page 28: Ethanol-Blended Fuel

    6.5.1 Battery System The World Cat 230DC is equipped with two group 24 batteries. Both batteries are dedicated as “cranking batteries”. The starboard battery also acts as your house battery.

  • Page 29: Hour Circuits

    6.6 Battery Selection World Cat supplies the original batteries onboard your vessel. We use Group 24 batteries. In the event of a failure, replacements must be of equal size and specifications (see below):...

  • Page 30: Wiring And Circuit Protection

    2022 World Cat 230DC Owner’s Manual 6.7 Wiring and Circuit Protection Your World Cat is wired using marine grade tin coated copper wire instead of standard copper wire. Tin coated copper is manufactured to withstand the harsh saltwater environment better than standard copper, which is used for residential applications.

  • Page 31: Accessories

    6.10.1 Navigational Lights Per USCG guidelines, all powered vessels must have navigational and anchor lights. Your World Cat is equipped with navigational lights at the bow and a anchor light on the hardtop. These lights must be used in accordance with USCG regulations when anchored or underway.

  • Page 32: Raw Water Pump

    The seacock must be open for the system to work. World Cat recommends that the seacock remain in the closed position when not in use, or when the boat is left unattended to prevent the vessel from taking on water due to a plumbing failure.

  • Page 33: Plumbing System

    The intake and discharge of water is integral to several of the features and accessories provided on your boat, including sanitation devices and water systems. World Cat installs the plumbing components for these systems using high quality marine hoses and stainless clamps. However, this does not eliminate the need for routine checks of plumbing components or connections.

  • Page 34: Livewell And Livewell Pump

    2022 World Cat 230DC Owner’s Manual Deck Pump Out Upon returning, use the following instruction to empty the holding tank: • Remove the cap from the deck pump-out fitting located on deck, outboard of the helm position. • Use the vacuum hose at the pump-out station to clean the tank, then remove the hose and replace the deck fitting.

  • Page 35: Chapter 7: Maintenance And Service

    This chapter provides basic information for maintaining the original appearance and dependable performance of your World Cat. Although your vessel is constructed of the finest materials available, the harsh saltwater environment and other factors, including geography and usage rate, will affect its finish and function over time.

  • Page 36: Repair

    This will help prevent marine growth, such as barnacles, which damage the gelcoat and affect performance. World Cat recommends using an epoxy barrier coat prior to painting a new vessel. This will help to prevent, but will not eliminate, gelcoat blistering on the hull, which is not covered by the warranty.

  • Page 37: Upholstery

    Starboard™ can be cleaned using surface cleaners such as 409™. 7.6 Stainless Steel / Aluminum Stainless steel and aluminum are used throughout your vessel. World Cat uses only 316 marine grade stainless hardware and anodized aluminum to provide you with years of service; however, these metals can deteriorate and fail if improperly cared for.

  • Page 38: Winterization

    2022 World Cat 230DC Owner’s Manual 7.9 Winterization Routine maintenance checks should be performed prior to each trip in accordance with Chapter 1, but a broader assessment should be done before winterizing your catamaran and prior to the first trip of the season.

  • Page 39: Maintenance Schedule

    7.10 Maintenance Schedule Maintenance Each Use Weekly Monthly Quarterly Yearly As Needed Clean hull below the waterline Bottom paint the hull Check / replace sacrificial anodes Wash boat hardware and canvas Wax exterior gelcoat Clean & protect hardware Clean exterior upholstery Clean cabin &...

  • Page 40: Maintenance Log

    2022 World Cat 230DC Owner’s Manual 7.11 Maintenance Log Service Date Engine Hours Dealer Service / Repairs...

  • Page 41: Chapter 8: Hurricane / Moored / Anchored Preparations

    Chapter 8: Hurricane Preparedness Customer Checklist Equipment To Be Kept On Board: □ Chafing gear □ Two sufficient anchors with 300’ or □ Fenders more oversized rode □ Flashlight with spare batteries □ Battery-operated radio Check Monthly: □ Exterior lights operable □...
  • Page 42 2022 World Cat 230DC Owner’s Manual Moored Boat Preparations Make Plans To Have Someone Pick You Up From Your Boat Before The Storm Arrives □ Strip all removable items, including spare rigging. □ Clear self-bailing cockpit drains. □ Close all through hull fittings.
  • Page 43 Anchored Boat Preparations Make Plans To Have Someone Pick You Up From Your Boat Before The Storm Arrives □ Strip all removable items, including spare rigging. □ Clear self-bailing cockpit drains. □ Close all through-hull fittings. □ Remove portable fuel and oil storage containers. □...

  • Page 44: Chapter 9: Model Year 2022 Warranty Policy

    World Cat. We encourage you to be honest in your opinions, as it’s this type of direct feedback that helps us get better every day.
  • Page 45 Dealer Pre-Deliver Inspection Form Dealership: Representative: Customer: Delivery Date: Hull I.D. Number: l-Eau1nmant Instrument Check Furniture [l'nnl,- Fire Extinciuisher (Charcie) Gauaes: Cockoit/Bow Table PDI - Manufacturer Soec First Aid Kit Alionment Bench Seats Personal Flotation Device Power Trim & Tilt Temoerature Cocktail Table/Bow filler Fenders w/Lines...
  • Page 46 Hull Identification Number (“HIN”), which is unique to every boat and is located on the stern. It is important to understand what a limited warranty does. It is an agreement between you and World Cat that your vessel will be free from substantial defects in material and workmanship for a specified length of time.
  • Page 47 2022 MODEL YEAR LIMITED WARRANTY World Cat will not be responsible for damage or to continue to repair or replace your boat or any part of it if your continued use prior to repair causes additional damage; If you believe a claim has been denied in error or the dealer has performed the warranty repairs in an unsatisfactory manner, the owner must notify the World Cat Customer Service Department in writing within thirty (30) days of the repair attempt at the address listed below under “Notice.”...
  • Page 48 World Cat will discharge its obligations under this warranty as quickly as possible, but we cannot guarantee any specific completion date. This is due to the potential complexity of the repair or the availability of parts from sources over which World Cat has limited control. You agree that the time for repairs does not include time spent waiting for parts or the time your boat may end up stored at our factory or at a dealer for your convenience or due to scheduling.

  • Page 49: Chapter 10: 230Dc Diagrams

    2018 World Cat 230DC Owners Manual Chapter 10: 230DC Diagrams Chapter 10: 230DC Diagrams 10.1 Thru-Hull 10.1 Thru-Hull Aft Bilge Aft Bilge Scuppers Scuppers Starboard Seatbox Drain Starboard Seatbox Drain Water Tank Vent Water Tank Vent Starboard Forward Fishbox Starboard Forward Fishbox...

  • Page 50: Plumbing System

    2018 World Cat 230DC Owners Manual 10.2 Plumbing Systems 2022 World Cat 230DC Owner’s Manual 10.2 Plumbing Systems...

  • Page 51: Wire Code

    10.3 Wire Code BREAKER / FUNCTION COLOR GAUGE BREAKER / FUSE LOCATION FUSE AMPS Raw Water Pump Brown / Green 20A Fuse Dash Panel ACCY 10A Fuse Dash Panel Cockpit Lights Blue 5A Fuse Dash Panel Horn Orange / White 10A Fuse Dash Panel Gray / White - NAV...
  • Page 55 230DC Parts Manual 230DC Parts Manual 230DC Parts Manual Chapter 1: Hatches and Lids Brand: Teak Isle Model: 82720-306579 WC Part #: 20157278 Application: Door, Cabin Storage Artic White Brand: Fin-Addict Marine Model: N/A WC Part #: 20156951 Application: 23DC/SD Console Door (Arctic White) Chapter 2: Tanks Brand: SeaStar Solutions (Tanks) Model: WTA000603...
  • Page 56 230DC Parts Manual Chapter 3: Thru hulls, Fittings and Pluming Brand: Premier Products Ltd. Model: 56655 WC Part #: 20163452 Application: Thru-Hull, Resin 90° w/SS Cover, 1-1/8" Brand: Premier Products Ltd. Model: 56675 WC Part #: 20163455 Application: Thru-Hull, Resin 90 w/SS Cover, 1-1/8" - 1-1/4" Brand: Premier Products Ltd.
  • Page 57 230DC Parts Manual Xylem Brand: 30642- 1000- 50 Model: WC Part #: 20160142 Plastic Elbow (3/4") 90 DEG Application: Brand: Acr Industries Model: EL112 WC Part #: 20160084 Application: 1 1/2" PT x 1 1/2" HB, EL112 Brand: T-H Marine Supplies Inc. Model: AHV-90 WC Part #: 20163379 Application: Barbed 3/4"...
  • Page 58 230DC Parts Manual Brand: Acr Industries Model: F34 WC Part #: 20160272 Application: Nylon Plug 3/4" Brand: Marine Town Inc Model: 9007219 20160550 WC Part #: 1-1/2" Angled Deck Fill - Water Application: Brand: Marine Town Inc Model: 9007220 20160551 WC Part #: 1-1/2"...
  • Page 59 230DC Parts Manual 230DC Parts Manual Chapter 4: Pumps, Float Switches, Plumbing Shurflo Brand: Model: 1700- 010- 035 WC Part #: 20740302 Application: Shurflo 800 Bait Sentry w/ Deutsch plug Brand: Shurflo Model: 4248-153-J09 WC Part #: 20740303000 Application: Shurflo Pro Blaster Water Pump w/ Deutsch Plug Brand: Shurflo Model: 3200-003 WC Part #: 20740283000...
  • Page 60 230DC Parts Manual Chapter 5: Electrical Brand: Blue Sea Systems Model: 2140B WC Part #: 20192327 Application: Push Button Reset Breaker (30A) Brand: Pacer Marine Model: WC Part #: 20300381 Application: 2740/2770/2780/255/23DC Hardtop Panel Brand: Blue Seas Model: BLU 5025B WC Part #: 20173425 Application: Blue Sea Fuse Block (6 Gang) Brand:...
  • Page 61 230DC Parts Manual Brand: Attwood Corporation Model: 6348SS1 WC Part #: 20200332 4" LED Light (Red/Wht) Application: Brand: Attwood Corporation Model: 6349SSDC1 WC Part #: 20200291000 Application: 2.75" LED Light (Red/Wht) w/ Deutsch Brand: T-H Marine Supplies Inc. Model: LED-51914 WC Part #: 20200385000 Application:...
  • Page 62 230DC Parts Manual Chapter 6: Hardware Brand: Gem Products Inc. Model: 1627 WC Part #: 20163513 Application: Hinge Top Mount Coastal 3"x1-1/2" Gem Products Inc. Brand: Model: 3681 WC Part #: 20163431 Application: Hinge S/S Swaged Coastal 2 7/8" x 1 5/8" Ocean Accessories LLC Brand: M5-60-205-8...
  • Page 63 230DC Parts Manual Gem Products Inc. Brand: Model: 2263 WC Part #: 20160275 Application: GEM S/S Lift Handle Latch Lock 3" Brand: Gem Products Inc. Model: 68504 WC Part #: 20163550 Application: 8" Cutting Edge sleek pull up cleat Brand: Tampa Yacht Manufacturing, LLC Model: HCC-20207-GR WC Part #: 20157708000 Application: 7-1/2"...
  • Page 64 230DC Parts Manual Brand: Associated Spring - Raymond Model: BRX-1020 WC Part #: 20163485 Application: ASI S/S Flat Bracket for Gas Shocks w/10MM Marine Town Inc Brand: 0207673N Model: WC Part #: 20163671 Application: Stainless Steel Cubic Magnet Holder 25 x Brand: Marine Town Inc Model: 0207673N WC Part #: 20164003000...
  • Page 65 230DC Parts Manual Brand: Mate Series Model: C2030DS WC Part #: 20163887000 Application: Mate Series Oval cast 3/8'' NPT drain 30deg. Screwless - Elite Chapter 7: Table Parts and Other Accessories Brand: Marinco Model: N20803W WC Part #: 20157660000 Application: Day/Night (3" White Solar Mini-Vent) Brand: Teak Isle Model: 82720- 302881 WC Part #: 20156943...
  • Page 66 230DC Parts Manual Brand: T-H Marine Supplies Inc. Model: RF-1 WC Part #: 20610270 Application: Rigging Flange (2") Black Brand: Marine East Model: 4675 WC Part #: 20151038 Application: Pedestal Storage Clips Itc Inc. Brand: TS4000B Model: WC Part #: 20150360 Application: Cabin Cockpit Table Base Brand: Shakespeare Co LLC Model: 4187HD...
  • Page 67 230DC Parts Manual Brand: Attwood Model: 99ICV000-1 WC Part #: 20163465 Application: Attwood Inlet Control Valve (EPA Diurnal) Brand: Attwood Corporation Model: 99DFPVSZ1 WC Part #: 20163488 Application: Pressure Relief Gas Fill (Straight Zamak Chrome) Brand: Teleflex Seastar Model: HH6541-3 WC Part #: 20180022 Application: Hydraulic Tilt Helm Sea Star...
  • Page 68 2022 World Cat 230DC Owner’s Manual Notes...
  • Page 69 Notes...

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