HearthStone DVI 44 Owner's Manual

HearthStone DVI 44 Owner's Manual

Gas-fired direct-vent insert

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Read This Manual in Its Entirety
Operate And Maintain This Gas Heater According
To This Instruction Manual.
SAVE THESE INSTRUCTIONS!
WARNING: FOLLOW THE INFORMATION IN THESE
INSTRUCTIONS EXACTLY, IF NOT, A FIRE OR
EXPLOSION MAY
DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
WARNING: DO NOT STORE OR USE GASOLINE OR
ANY OTHER FLAMMABLE VAPORS AND LIQUIDS
NEAR THIS OR ANY OTHER GAS APPLIANCE.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch electrical switches; do not use the phone in
your building.
Immediately call your gas supplier from a phone outside
the structure. Follow your gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department or 911.
A qualified installer, service agency, or gas supplier must
perform installation and service of this appliance. In the
Commonwealth of Massachusetts, all installation of gas lines
and gas fittings must be performed by a licensed gas fitter or
licensed plumber.
RESULT
CAUSING PROPERTY
Owner's Manual

Operating Instructions

AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE
LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE
POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE
OU POUR ÉVITER TOUT DOMMAGE MATÉERIEL,
TOUTE BLESSURE OU LA MORT.
AVERTISSEMENT:
UTILISER D'ESSENCE NI D'AUTRE VAPERURS OU
LIQUIDES INFLAMMABLES DANS LE VOISINAGE DE
CET APPRAREIL OU DE TOUT AUTRE APPAREIL.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
Ne pas tenter d'allumer d'appareil.
Ne touchez à aucun interrupteur. Ne pas vous servir des
téléphones se trouvant dans le batiment où vous vous
trouvez.
Appelez immédiatement votre fournisseur de gaz depuis un
voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez
le service dos incendies.
L'installation et service doit être exécuté par un qualifié installer,
agence de service ou le fournisseur de gaz.
Hearthstone Quality Home Heating Products, Inc. ®
DVI 44
(Model 8860)
GAS-FIRED
DIRECT-VENT INSERT
Installation
.
NE
PAS
ENTRESPOSER
DVI-44 Model 8860
Manual: 6400-404##
R: 8/2/2012
&
NI

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Summary of Contents for HearthStone DVI 44

  • Page 1: Operating Instructions

    L’installation et service doit être exécuté par un qualifié installer, licensed plumber. agence de service ou le fournisseur de gaz. Hearthstone Quality Home Heating Products, Inc. ® DVI-44 Model 8860 Manual: 6400-404## R: 8/2/2012...
  • Page 2 Intentionally Blank...
  • Page 3 Address: Phone: E-mail Website: Gas Supplier: Address: Phone: E-mail Website: Read this Owner’s Manual before installing, or operating your DVI 44. Retain this manual for future reference. SERVICE RECORD Date Who Performed Work Work Performed Notes: WHAT WHEN Firebox Cleaning.....
  • Page 4: Table Of Contents

    ................................5 NTRODUCTION & G ............................6 AFETY RACTICES ................................. 9 PECIFICATIONS DVI 44 8860 Model Overview ........................... 11 Control Functions ..............................14 ............................ 16 NSTALLATION REPARATION Codes ..................................16 Items Required for Installation ..........................16 Packing List ................................16 Unpacking and Inspection ............................
  • Page 5: Introduction

    Firebox Accent Light controlled by the ease of use, clean, and efficient heat for years to remote. come. The DVI 44’s copious glass, sleek styling, and 2. The option to toggle back and forth between an enameled or painted façade options gives the DVI...
  • Page 6: Safety & Good Practices

    Safety & Good Practices Your DVI 44 is an attractive and extremely efficient Service Caution and easy to use heater, utilizing today’s best If you believe your DVI 44 is not in any way technologies. By following a few simple safety performing properly,...
  • Page 7 “Clearances To Combustibles” If the decorative ceramic log, or burner material section of this manual. supplied with the DVI 44 are damaged or parts are missing, they must be replaced with the same, or DUE TO HIGH TEMPERATURES THE APPLIANCE approved Hearthstone replacement parts.
  • Page 8 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Mobile Home Installations (Cet appareil peut être installé dans un maison préfabriquée (mobile) déjá installée á demeure si les This appliance may be installed in an aftermarket réglements locaux le permettent.
  • Page 9: Specifications

    DVI-44 Model 8860 Specifications : Gas-Fired Direct-Vent Fireplace Heater Certified for use by: ISTED Model: DVI 44 Direct-Vent Gas Fireplace Board of State Examiners of Plumbers & Gasfitters Insert (8860) 100 Cambridge Street, Room 1511 Testing Agency: Intertek Testing Services Boston, MA 02202 NA, Inc.
  • Page 10 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Figure 2 – 8860 Minimum Fireplace Dimensions Specification INPUT RATING (Btu/hr) (0-610 m) 43,000 46,000 MAXIMUM OUTPUT (Btu/hr) (0-610 m) 28,478 31,496 MINIMUM INPUT (Btu/hr) (0-610m) 15,000 17,000 HIGH ALTITUDE RATING (Btu/hr) 610-1370 m...
  • Page 11: Dvi 44 8860 Model Overview

    DVI 44 8860 Model Overview Proflame 2 GTMFS System The Proflame 2 GTMFS is a modular remote control system that directs the functions of the DVI 44. The Proflame 2 GTMFS System is configured to control the on/off, main/split burner operation, its flame levels, and provides Manual and Smart thermostatic control of the hearth appliance.
  • Page 12: Hearthstone Quality Home Heating Products, Inc. Dvi-44 Model

    Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Light on and off via the remote control. Neither the Accent Light nor the blower will operate when 120V power is not present. The Control Board is equipped with a three-prong...
  • Page 13 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Figure 6 - Proflame GTMFS Component Specifications...
  • Page 14: Control Functions

    Pilot Mode Continuous Pilot (CPI): Running the DVI 44 in CPI mode will keep your pilot on even when the thermostat does not call for heat and when the burner is not lit. This is an advantage in cooler temperatures or under windy conditions.
  • Page 15 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Remote Transmitter Figure 8 - Remote Transmitter Function Keys (remote color may differ from shown) ON/OFF Key: Controls the insert. Mode Key: Toggles through the component to be controlled (split flow burner, blower or auxiliary...
  • Page 16: Installation Preparation

    INSPECTOR L’APPAREIL ET REMPLACER TOUTE Remove the shrink-wrap and all other packaging PARTIE DU SYSTÈME DE CONTRÔLE ET TOUTE materials taking care not to damage the stove’s COMMANDE QUI ONT ÉTÉ PLONGÉS DANS finish. Inspect the DVI 44 for visible or concealed L’LAU)
  • Page 17 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 damage. The unit should be square and true. Any sheet metal parts should be smooth and free of bends and dents. If visible or concealed damage is found suspected, contact your dealer instructions.
  • Page 18 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Firebox Access 1. If installed, remove the Façade. 2. Remove the front screen by lifting it up and off the glass frame – pulling it from behind the lower glass retainer. Remove all packaging material from the screen (if applicable).
  • Page 19: Clearances To Combustibles

    Ensure the masonry fireplace and flue complies with the applicable codes and both are clean and in The DVI 44 requires a non-combustible hearth, or good condition. The Fireplace chimney must be hearth pad that extends no less than 16” in front of constructed of non-combustible materials.
  • Page 20 Trim panels and surrounds shall not seal ventilation openings in the fireplace. The minimum size 4”Exhaust fireplace the DVI 44 insert will fit into is 35” W x 24- 1/2” H x 18-1/2” D. 3”Intake Installation of the Co-linear Vent Pipe Mark each end of one of the flexible vent pipes “intake”...
  • Page 21 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 4” Exhaust Gasket Material 3” Intake Installation Tool Retaining Tracks for the Flue Vent Plate Figure 19 – Flue Plate & Installation Tool Detail 1. Carefully slide the insert into place while pulling 2.
  • Page 22: Venting Information

    See page 233. Venting Terminations The maximum vertical run is 35’ The DVI 44 cannot be vented jointly with any other The minimum vertical run is 10’ solid fuel or gas appliance. It must be vented vertically directly to the outside of the building using The vent/air intake termination clearances above the a proper termination as listed in this manual.
  • Page 23 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 The DVI 44 8860 is approved for use with direct vent chimney conversion kits in masonry or prefabricated solid fuel listed chimneys. The following installation requirements must be followed: In a masonry chimney, a fireclay liner or listed steel liner, must be present the entire length of the chimney.
  • Page 24 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Figure 21 – Partial Co-axial Venting Installation Components...
  • Page 25 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Figure 22 – Full Co-axial Venting Termination Diagram...
  • Page 26: Electrical System Information

    (ATTENTION: AU MOMENT DE L’ENTRETIEN DES COMMANDES, ÉTIQUETEZ TOUS LES FILS AVANT LE DÉBRANCHEMENT. DES ERREURS DE CÂBLAGE PEUVENT ENTRAÎUN FONCTIONNEMENT INADEQUATE ET DANGEREUX.) The proper location of wire connections is shown in the following figure. Figure 23 - DVI 44 8860 Wiring Diagram...
  • Page 27: Gas Supply & Connections

    WITH THE MOST CURRENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223.1 (NFPA 54) OR CAN/CGA B149 INSTALLATION CODE. NFPA Code and Hearthstone require the use of a dedicated sediment trap just upstream of the unit. Damage to the valve, or other components due to the lack of a sediment trap are not covered by warranty (see figure 25).
  • Page 28: Gas Connections

    This appliance is factory set for use between 0-2000 fuel conversion kit if required for your installation. ft. An altitude conversion kit for the DVI 44 (8860) is Use kit 97-57320. Contact your Hearthstone dealer. available through a HearthStone dealer. The installer must affix this label when converting this appliance for increased altitude.
  • Page 29: Baffle, Log Set, & Screen Placement

    Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Baffle, Log Set, & Screen Placement CAUTION: FRAGILE! HANDLE LOG SET WITH 4. Next, install the left baffle panel against the left CARE. ALWAYS WEAR GLOVES AND SAFETY firebox side. To allow the left panel to clear the GOGGLES WHILE HANDLING THE LOG SET.
  • Page 30: Installation Of The Log Set

    Hearthstone Quality Home Heating Products, Inc. DVI-38 Model 8860 4. Place log 3 as shown. Installation of the Log Set (Refer to the following images in this section for log set assembly) 1. Remove the packaging material around the log set assembly.
  • Page 31: Installation Of The Screen

    Hearthstone Quality Home Heating Products, Inc. DVI-38 Model 8860 2. Install the fireplace surround (see Page 322) Ceramic Burner Fissures The ceramic burner may develop surface fissures at 3. Install any batteries as necessary. Synchronize or after the initial burn. These fissures are normal,...
  • Page 32: Surround Installation

    5. If properly installed, the façade should slide from center to the right with ease. Only operate the DVI 44 with the façade in the center position. 6. To remove the façade simply slide the façade to the right and lift up and away from the insert.
  • Page 33: Lighting & Operation

    PERFORMED QUALIFIED SERVICE PERSONNEL. When lit for the first time, the DVI 44 will emit some smoke and fumes. This is normal “off-gassing” of Lighting Instructions the paints and oils used in the manufacturing and assembly of the unit. Open windows to vent the When lighting for the first time, use a gas sniffer room if necessary.
  • Page 34 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 is too small or misdirected away from the flame must perform supply line/manifold gas line pressure sensor. adjustments. Do not attempt to complete any part of the installation or adjustment of this unit unless technically qualified.
  • Page 35: Daily Operation

    Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 through air shutter adjustment; an adjustment Daily Operation must be made to the gas supply pressure. Your DVI 44 gas-fired heater is easily operated once Supply line/manifold line pressure properly installed and adjusted by qualified service adjustments must be performed by qualified personnel.
  • Page 36 “OFF” position. Service Access Panel: The DVI 44 has a service access panel on the right side of the outer steel box. This panel can be removed to help access some of the gas and...
  • Page 37: Routine Maintenance And Care

    Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Routine Maintenance and Care Your DVI 44 requires minimal routine maintenance Annually: and care. Ensure the unit is cool and off when cleaning, or servicing. Clean Firebox, Blower, Pilot, & Burner WARNING: DO NOT SUBSTITUTE MATERIALS.
  • Page 38 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 proper operation. Flame patterns should look similar to the flames on page 35. Regularly check to ensure Baffle Shelf the area around the DVI 44 is kept free from combustible materials, gasoline, other flammable vapors and liquids.
  • Page 39: As Needed

    If service or maintenance is Hearthstone Dealer. required, have qualified service personnel perform it. 1. Allow the DVI 44 to cool completely. Dismount the front façade. As Needed: 2. Remove the glass frame. See the firebox access Accent Light Bulb Replacement instructions on page 18.
  • Page 40: Replacement Parts & Accessories List

    For the name of the authorized retailer nearest to you, visit our website www.hearthstonestoves.com or write: Hearthstone Quality Home Heating Products, Inc. E-mail: inquiry@hearthstonestoves.com 317 Stafford Ave. Morrisville, Vermont 05661-8695 DVI 44 Model 8860 Gas Burning Fireplace Insert...
  • Page 41: Troubleshooting

    Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Troubleshooting Symptom Possible Cause Corrective Action 1. Pilot will not light. A. Power supply not plugged in A. Ensure power supply is plugged in and receiving 120V and/or batteries are dead.
  • Page 42 Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Symptom Possible Cause Corrective Action 5. Frequent pilot outage A. Pilot flame may be too low or A. Clean and/or adjust the pilot flame for maximum problem in CPI mode. blowing, (high), causing the pilot impingement on the rectification sensor.
  • Page 43: Rating Label

    Hearthstone Quality Home Heating Products, Inc. DVI-44 Model 8860 Rating Label W/N 20535...
  • Page 44: Warranty Registration

    Warranty Registration Form, which is enclosed in the Owner’s Information Packet, to the following address: Hearthstone Quality Home Heating Products, Inc. Warranty Department 317 Stafford Avenue Morrisville, VT 05661 NOTE: SENDING IN THE SIGNED WARRANTY REGISTRATION FORM IS NOT REQUIRED AS A CONDITION OF WARRANTY COVERAGE OR HEARTHSTONE’S PERFORMANCE.

This manual is also suitable for:

Dvi-38 88508860

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