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OWNER'S PORTFOLIO
To help you enjoy the many features, benefits, and accessories on your new World Cat, we
have provided you with the following materials:
• World Class Catamaran Owner's Manual (model specific)
• Vendor Supplied Manuals for various accessories
• Delivery Checklist
• Warranty Information
We refer to this package as the "Owner's Portfolio", and will reference it often throughout
this text. The portfolio contains a wealth of information, including advice on safety, operation,
performance, maintenance, and warranty. Reading and maintaining this information is
extremely important, and could be the difference between a positive and negative experience on
the water.
For you convenience, World Cat also provides the NMMA text Sportfish, Cruisers, Yachts
Owner's Manual. It will be referenced occasionally in your owner's manual, and provides supple-
mental information on safety and basic boating practices.
WARRANTY INFORMATION
Upon purchasing your new World Cat, the dealer is responsible for completing the warranty
card provided by the factory. The form is in triplicate, with one copy for you, the dealer, and the
factory. Keep your copy in a secure place so it can be referenced quickly in the event of a war-
ranty issue. The 10 year limited hull warranty is transferable, and a copy is included at the back
of this manual should you decide to sell your boat.
DEALER RESPONSIBILITIES
Our dealers are an extension of the factory, and we expect them to provide you with great
customer service and help prepare you for a positive ownership experience. Therefore, we set
forth a list of responsibilities for our dealers as follows:
• Provide courteous service and explanation of the product prior to the sale.
• Provide sea trials if requested for potential owners.
• Provide a detailed orientation of your boat's features and general operation upon delivery,
including safety and performance.
• Complete and sign delivery checklist.
• Explain, complete and submit all warranty information in a timely manner after the pur-
chase.
• Provide the customer with the "Owner's Portfolio" and explain the information included
therein.
• Provide service after the sale, or help the customer locate a qualified service at home or
away.
CUSTOMER INFORMATION
World Class Catamarans
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Chapters
Table of Contents
Related Manuals for World Cat 270ECS 2003
Summary of Contents for World Cat 270ECS 2003
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Page 1: Warranty Information
World Class Catamarans CUSTOMER INFORMATION OWNER’S PORTFOLIO To help you enjoy the many features, benefits, and accessories on your new World Cat, we have provided you with the following materials: • World Class Catamaran Owner’s Manual (model specific) • Vendor Supplied Manuals for various accessories •... - Page 2 • Maintain the boat and perform service according to the instructions in this manual, including the 20 hour inspection for the vessel and engines. Once your warranty information is processed, World Class Catamarans will maintain a record of your boat using the Hull Identification Number (HIN), which is located on the star- board side of the transom.
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Page 3: Table Of Contents
World Class Catamarans Table of Contents Customer Information ..............Chapter 1: Safety and Regulations Operator Responsibilities ............. 1-1 Registration ................. 1-1 Coast Guard Required Safety Equipment ........1-1 Recommended Safety Equipment ..........1-2 Capacity Information ..............1-2 Pollution Regulations..............1-3 Boating Safety Guidelines Pre-Departure ..................1-4... - Page 4 World Class Catamarans Chapter 2: Performance Overview..................2-1 Motor Trim Bow Up Condition ................2-1 Bow Down...................2-1 Trim Diagram ................2-2 Engine Controls................2-3 Steering Controls................. 2-3 Steering Maintenance ..............2-3 Steering System Diagram............. 2-4 Steering System Bleeding Instructions ......... 2-5 Handling Characteristics Turning Characteristics ..............2-6...
- Page 5 World Class Catamarans Chapter 3: Systems Information Overview..................3-1 Fueling Guidelines Before Fueling..................3-1 During Fueling ..................3-1 After Fueling ..................3-1 Fuel System................. 3-2 Fuel System Diagram..............3-2 Electrical System ................. 3-3 Battery System Battery Distribution ................3-3 Voltage Sensor Relay ................3-4 Emergency Parallel................3-4 24 Hour Circuits .................3-4...
- Page 6 World Class Catamarans Chapter 4: Maintenance and Storage Overview..................4-1 Gelcoat Maintenance Cleaning .....................4-1 Waxing ....................4-1 Repair ....................4-2 Bottom Paint ................4-2 Upholstery................... 4-3 Trim/Plexiglass/Polyethylene ............4-3 Stainless/Aluminum ..............4-3 Bilge Compartments ..............4-3 Cockpit Drains ................4-3 Winterization ................4-4 Chapter 5: Model Specific Table of Contents.................
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Page 7: Operator Responsibilities
World Class Catamarans CHAPTER 1 SAFETY AND REGULATIONS OPERATOR’S RESPONSIBILITIES Prior to enjoying your World Cat, it is important to read and understand all the information detailed in your “Owner’s Portfolio”. Knowing how to operate and maintain the systems on your vessel can make your experiences safe and enjoyable, as well as increase the performance and longevity of your boat. -
Page 8: Recommended Safety Equipment
World Class Catamarans RECOMMENDED SAFETY EQUIPMENT Although not required, there are several additional items which help to ensure safety, and provide convenience for you and passengers. A list of these items can be found in the Sportfish, Cruisers, Yachts Owner’s Manual on page 18. Perform an annual inventory to keep tools, spare parts, and safety equipment in good condition. -
Page 9: Pollution Regulations
World Class Catamarans POLLUTION REGULATIONS The Refuse Act of 1899 prohibits throwing, discharging or depositing any refuse matter of any kind (including trash, garbage, oil and other liquid pollutants) into the waters of the United States. This information is provided in a pamphlet, normally received when registering your boat. -
Page 10: Boating Safety Guidelines
World Class Catamarans BOATING SAFETY GUIDELINES As an owner/operator you should be prepared to handle any situation which arises before departure, while underway, or upon return to dock. Careful planning will add safety and plea- sure to your experience and give you the confidence to handle emergencies if they develop. -
Page 11: Returning
World Class Catamarans RETURNING Obey navigational markers and be aware of tidal changes which may have • occurred since departure. • Collect and dispose of refuse properly to maintain our waters for future generations. • Prepare your boat for loading before moving to the dock. Quickly pull your vessel from the water and move away from the ramp to complete the preparation for trailering. -
Page 12: Emergency Situations
World Class Catamarans EMERGENCY SITUATIONS Unfortunately, even the safest boating practices cannot eliminate the potential of emergency situations developing. Therefore you should prepare yourself, and your crew, to handle any problems that may arise. Establish specific plans for fires, man overboard, collision, etc., and review them with your passengers prior to departing. -
Page 13: Carbon Monoxide
World Class Catamarans CARBON MONOXIDE (CO) ! DANGER Carbon Monoxide (CO) is a colorless, odorless, and tasteless gas produced by the exhaust system of any combustible engine. CO can cause brain damage or death, if inhaled over an extended period of time. To protect yourself and your passengers, never block the ventilation outlets in cabins, consoles, or other enclosed spaces. -
Page 14: Chapter 2: Performance
World Class Catamarans CHAPTER 2 PERFORMANCE OVERVIEW This chapter will provide information on the performance characteristics of your catamaran; however, it is not a substitute for seamanship training or hands-on experience. First time boat owners should use the resources detailed in Chapter 1 to learn proper methods of boat opera- tion. -
Page 15: Engine Controls
World Class Catamarans ENGINE CONTROLS All factory rigged boats will come equipped with a binnacle control specific to your type of engine. Located at the helm, the binnacle controls the throttle, shift, and trim mechanisms for you engine. For diagrams and general information about this system, review pages 70 and 71 of the Sportfish, Cruisers, Yachts Owner’s Manual. -
Page 16: Steering System Diagram
World Class Catamarans STEERING SYSTEM DIAGRAM THIS IS A REPRESENTATION OF THE HYDRAULIC PORTION OF DIESEL STEERING SYSTEM. PLEASE REFERENCE THE VOLVO ENGINE MANUAL FOR INFORMATION ON THE POWER STEERING SYSTEM. ITEM DESCRIPTION QUANTITY SEA STAR 1.7 PRO HELM KEVLAR STEERING HOSE STEERING CYLINER MECHANICAL TIE−BAR... -
Page 17: Steering System Bleeding Instructions
World Class Catamarans STEERING SYSTEM - BLEEDING INSTRUCTIONS Reference the bleeding instructions provided by the Teleflex™ owner’s manual, which is included in your “Owner’s Portfolio”. Use them in conjunction with the instructions and diagram below to bleed the steering system at least annually. -
Page 18: Handling Characteristics
World Class Catamarans HANDLING CHARACTERISTICS World Class Catamaran’s patented Vectroflo™ hull is a semi-displacement hull, which exhibits characteristics of both planing and displacement hulls. Planing hulls provide speed and economy of operation since a limited amount of the hull is in contact with the water. However, they feature flat sections along the chine which can result in poor handling at low speeds and harder impacts at high speed. -
Page 19: Boating Tips
World Class Catamarans BOATING TIPS Experience is the best way to determine the handling characteristics of your catamaran. Operating the boat in multiple sea conditions and under various loads, will help you predict how the boat will perform in any situation. World Cat provides the following recommendations regarding the performance of your catamaran: a. -
Page 20: Load
World Class Catamarans LOAD Increased load can obviously affect performance, especially if the load is unbalanced. Pas- sengers, gear, and fuel are all examples of things which can affect your vessel. Fuel levels change through the day, and greatly affect the attitude of your boat. When necessary, make adjustments to engine trim and load distribution to compensate for fuel usage. -
Page 21: Overview
World Class Catamarans CHAPTER 3 SYSTEMS OVERVIEW This chapter will provide you with basic information for all the systems on your boat. Under- standing this information is imperative, as it directly contributes to the safety and enjoyment of your trips on the water. If you need further information on any of these systems talk with your dealer. -
Page 22: Fuel System
World Class Catamarans FUEL SYSTEM Due to the nature of the hull design, each World Cat is equipped with a port and starboard fuel system. These systems act independently, providing fuel to the engine on their respective side. Tanks are constructed of polyethylene material to prevent corrosion, and feature dual hull side vents to avoid over-pressurization of the system. -
Page 23: Electrical System
World Class Catamarans ELECTRICAL SYSTEM The electrical system on your catamaran consists of three major components: the battery system, wiring and circuit protection, and accessories. It is important that you understand the principles of the electrical system, so that you can protect the components and troubleshoot any problems you experience. -
Page 24: Voltage Sensor Relay
World Class Catamarans VOLTAGE SENSOR RELAY (VSR) The voltage sensor relay is integrated into the battery switch cluster. It distributes the charging output from the starboard engine alternator to the “cranking” and “house” bat- teries. After starting an engine, the alternator sends electricity back to the “cranking” bat- tery to recharge it. -
Page 25: Battery Care
World Class Catamarans BATTERY CARE Batteries should be secured in a non-metallic tray and insulated boots should cover the ter- minals. Depending on the style of battery you choose, inspect the electrolyte and perform rou- tine maintenance as suggested by the manufacturer. Remove corrosion from the terminals quickly to prevent failure. -
Page 26: Wiring And Circuit Protection
World Class Catamarans WIRING AND CIRCUIT PROTECTION All World Class Catamarans are wired using marine grade tin coated copper wire, instead of standard copper wire. Tin coated copper is manufactured to withstand the harsh saltwater envi- ronment better than standard copper which is used for residential applications. Environmen- tally sealed Deutsch™... -
Page 27: Typical Digital Control Diagram
World Class Catamarans TYPICAL DIGITAL CONTROL DIAGRAM... -
Page 28: Accessories
World Class Catamarans ACCESSORIES Electrical accessories include all lights, pumps, and gauges assembled into your catamaran. Certain accessories are standard to each model, while others are optional equipment. Below is a list of accessories and their function. Beside each accessory is a list of the boats on which the item is standard. - Page 29 World Class Catamarans LIVEWELL PUMP (ALL EXCEPT 270 LC) Supplies water to the livewell system and is activated by the switch pod. Use the button as follows: • Press one time for continuous operation, • Press two times for a 3 min. “ON” / 3 min. “OFF” cycle •...
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Page 30: Gauge Package
World Class Catamarans GAUGE PACKAGES World Cat provides Volvo™ diesel engine packages with manufacturer supplied instru- mentation. Below is a list of the standard packages and a description of their function. VOLVO™ On Volvo™ packages, the gauges listed below are clustered for one engine. Therefore, there will be two identical setups on your boat, with each cluster monitoring the engine function and fuel status for a given sponson. -
Page 31: Overview
World Class Catamarans CHAPTER 4 MAINTENANCE AND SERVICE OVERVIEW This chapter provides basic information for maintaining the original appearance and dependable performance of your World Cat. Although your vessel is constructed of the finest materials available, the harsh saltwater environment and other factors, including geography and usage rate, will affect its finish and function over time. -
Page 32: Repair
World Class Catamarans 4. When you have completely buffed the area, wash away any remaining compound using clean water. 5. After thoroughly cleaning the surface, wax the affected area. This will help restore the finish and provide a seal against future discoloration. -
Page 33: Upholstery
World Class Catamarans UPHOLSTERY Basic Stains - Clean with a mild detergent and a soft to medium brush, or an all purpose cleaner such as Fantastic™. Rinse with fresh water after cleaning. Mildew - Use a 4 to 1 mixture of water and ammonia, brushing the stain vigorously to remove the bacteria responsible for the mildew. -
Page 34: Winterization
World Class Catamarans WINTERIZATION Routine maintenance checks should be performed prior to each trip in accordance with Chapter 1, but a broader analysis should be done before winterizing your catamaran and prior to the first trip of the season. If your local climate does not require winter storage, complete the following steps at least annually to ensure the safe operation of your boat. -
Page 35: Table Of Contents
World Class Catamarans CHAPTER 5 TABLE OF CONTENTS MODEL SPECIFICATIONS / OPTIONAL FEATURES ..... 5-2 STANDARD FEATURES ............5-3 Battery Layout and Management ............5-3 Digital Control System ............... 5-4 Bilge Pump Location / Access ............5-4 Volvo™ Sea Key™ System ..............5-4 Freshwater System................ -
Page 36: Model Specifications / Optional Features
World Class Catamarans MODEL SPECIFICATIONS DIMENSIONS LENGTH (W/O BOW PULPIT)..............26’ 6” LENGTH (W/ BOW PULPIT) ..............28’ BEAM (AMIDSHIPS) ................8’ 6” BEAM (TRANSOM) ................8’ 6” TRAILERING HEIGHT (KEEL TO HARDTOP)* ........9’ 6” BRIDGE CLEARANCE (FLOAT LINE TO HARDTOP)* ...... -
Page 37: Standard Features
World Class Catamarans STANDARD FEATURES BATTERY LAYOUT AND MANAGEMENT The 270 ECS is equipped with three batteries, which are located in the port seatbox They can be reached using the access hatch located aft of the port seat. Two cranking batteries and a dedicated house battery is installed in the this compartment. -
Page 38: Digital Control System
World Class Catamarans DIGITAL CONTROL SYSTEM Your 270 ECS comes equipped with the digital control system discussed in Chapter 3 of this manual. The switch pod is located on the console forward of the helm. The control unit and accessory fuse block are mounted on the rigging wall behind the console insert and can be accessed through the opening beneath the helm. -
Page 39: Seacocks
World Class Catamarans SEACOCKS Ball valves (seacocks) are installed on the water intake for the livewell and raw water system, as well as the engines cooling water pickups. The seacock must be in the open position for these systems to work. When open, the handle will be parallel to the valve. In the closed position the handle is perpendicular to the valve (see picture below). -
Page 40: Raw Water System
World Class Catamarans RAW WATER SYSTEM The raw water pump is located in the aft rigging compartment on the port side, and can be accessed through the hatch located on the vertical wall beneath the livewell. The pump and wir- ing are mounted on the rigging wall at the back of the compartment. -
Page 41: Initial Start-Up
World Class Catamarans INITIAL START UP On each trip, prior to using the head, complete the following steps: 1. Turn on the freshwater system. 2. Using the rocker switch on the control panel, fill about 1/3 of the bowl with water. -
Page 42: Optional Features
World Class Catamarans OPTIONAL FEATURES STEREO If chosen, your 270 ECS can be equipped with an optional Clarion™ stereo unit and 6 disc CD changer. The units are mounted on the partition wall inside the console, with 2 speakers mounted on the port and starboard gunwale and 2 on the forward cabin wall. You can control the unit using the faceplate or the remote located at the helm. - Page 43 World Class Catamarans AC PANEL The AC distribution panel is installed in the galley cabinet near the entrance to the cabin. This panel houses the circuit breakers for the AC system and its accessories. The panel also contains a reverse polarity indicator. Reverse polarity occurs when the AC power lead (black) and the AC grounded lead (white) are reversed.
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Page 44: Access Plate And Rigging Tube Diagram
World Class Catamarans ACCESS PLATE AND RIGGING TUBE DIAGRAM 5-10... -
Page 45: Hull Wiring Diagram
World Class Catamarans HULL WIRING DIAGRAM HOOKS TO COMMON BATTERY GRND HULL HARNESS TO DASH BATTERY MANAGEMENT ACCY. GRND TO ACCY POSITIVE PANEL (PORT SEATBOX) DASH TO DASH ENGINE LEADS POSITIVE(SOLID) "0" GA. RED − 2 EA. RAW WATER PUMP 14 GA. -
Page 46: Deck Wiring Diagram
World Class Catamarans DECK WIRING DIAGRAM 5-12... -
Page 47: Cabin Wiring
World Class Catamarans CABIN WIRING DIAGRAM 5-13... -
Page 48: Weekend Package Wiring
World Class Catamarans WEEKEND PACKAGE WIRING DIAGRAM 5-14... -
Page 49: Battery Management System Diagram
World Class Catamarans BATTERY MANAGEMENT SYSTEM DIAGRAM 24 HOUR CIRCUITS DC MAIN 50A to float switches and/or memory circuits sense house port stbd. start start battery battery battery 5-15... -
Page 50: Freshwater System Diagram
World Class Catamarans FRESHWATER SYSTEM DIAGRAM 5-16... -
Page 51: Livewell / Raw Water System Diagram
World Class Catamarans LIVEWELL / RAW WATER SYSTEM RAW WATER OUTLET RAW WATER PUMP LIVEWELL INLET LIVEWELL DISCHARGE DUAL PURPOSE LIVEWELL PUMP 5-17... -
Page 52: Marine Head Diagram
World Class Catamarans MARINE HEAD DIAGRAM DISCHARGE HOSE TO FRESHWATER PUMP DECK PUMP−OUT FITTING HOLDING TANK INLET HOLDING TANK HULLSIDE VENT 5-18... -
Page 53: Thru Hull Diagram
World Class Catamarans THRU HULL DIAGRAM 5-19...