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Nilfisk-Advance Captor 4300B Instructions For Use Manual

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Summary of Contents for Nilfisk-Advance Captor 4300B

  • Page 1 Electronic Service Manuals This electronic document is provided as a service to our custom- ers. We do not create the contents of the information contained in this document. Should you have detailed questions pertaining to the information contained in this document, you may contact Michco, or the manufacturer which provided the original information in this electronic deliverable.
  • Page 2 Captor 4300B, 4800B ™ CR 1100B, 1200B Instructions For Use Advance MODELS 56303001 (4300B), 56303000 (4800B) Nilfi sk MODELS 56303005 (1100B), 56303004 (1200B) English 2/04 revised 11/04 Form Number 56041577...

  • Page 4: Table Of Contents

    ENGLISH / 3 TABLE OF CONTENTS Page Introduction ....................4 Parts and Service ................... 4 Nameplate ...................... 4 Uncrating the Machine ..................4 Cautions and Warnings .................. 5 Consignes de prudence et de sécurité ............6 General Information ..................7 Battery Installation ..................

  • Page 5: Introduction

    Repairs, when required, should be performed by your Authorized Nilfi sk-Advance Service Center, who employs factory trained service personnel, and maintains an inventory of Nilfi sk-Advance original replacement parts and accessories. Call the NILFISK-ADVANCE INDUSTRIAL DEALER named below for repairs or service. Please specify the Model and Serial Number when discussing your machine.

  • Page 6: Cautions And Warnings

    ENGLISH / 5 CAUTIONS AND WARNINGS SYMBOLS Nilfi sk-Advance uses the symbols below to signal potentially dangerous conditions. Always read this information carefully and take the necessary steps to protect personnel and property. DANGER! Is used to warn of immediate hazards that will cause severe personal injury or death. WARNING! Is used to call attention to a situation that could cause severe personal injury.

  • Page 7: Consignes De Prudence Et De Sécurité

    6 / ENGLISH CONSIGNES DE PRUDENCE ET DE SÉCURITÉ SYMBOLES Les symboles reproduits ci-dessous sont utilisés pour attirer l’attention de l’opérateur sur des situations dangereuses. Il est donc conseillé de lire attentivement ces indications et de prendre les mesures adéquates en vue de protéger le personnel et le matériel. DANGER! Ce symbole est utilisé...

  • Page 8: General Information

    ENGLISH / 7 HOPPER SAFETY SUPPORT WARNING! Make sure the Hopper Safety Support (HH) is in place whenever attempting to do any maintenance work under or near the raised hopper. The Hopper Safety Support (HH) holds the hopper in the raised position to allow work to be performed under the hopper. NEVER rely on the machine’s hydraulic components to safely support the hopper.

  • Page 9: Battery Installation

    8 / ENGLISH BATTERY INSTALLATION See Figure 1 & 2. The battery required for this machine is sold separately. The maximum battery weight for this machine is 1,875 lbs (850 kg); the minimum battery weight is 1,400 lbs (635kg). For proper battery installation, please consult your Nilfi sk-Advance Industrial Dealer. DO NOT attempt to install the bat- tery with an overhead hoist or forklift;...
  • Page 10 ENGLISH / 9 FIGURE 2 FORM NO. 56041577 - Captor 4300B, 4800B / CR 1100B, 1200B - 9 ™...

  • Page 11: Know Your Machine / Operator's Compartment

    10 / ENGLISH KNOW YOUR MACHINE Operator’s Seat Hopper Cover Latch Strobe Light (optional / standard on Nilfi sk Models) Headlights Solution Tank Fill Right Side Broom Tie Down Locations Hopper Cover Recovery Tank Drain Hose Dust Control Filter Recovery Tank Latch Dust Control Shaker Assembly Left Battery Compartment Access Panel Shaker Assembly Latch...
  • Page 12 ENGLISH / 11 KNOW YOUR MACHINE (CONTINUED) Electrical Compartment Door Water Level Gauge Recovery Tank Lid Recovery Tank “Tip-Out” Grip Hydraulic Power Unit (Reservoir & Filter) Right Battery Compartment Access Panel Main Broom Right Access Door Access Door Latch Skirt Assembly Inline Solution Filter Solution Tank Drain Hose Rear Roller Bumper...

  • Page 13: Control Panel

    12 / ENGLISH CONTROL PANEL Low Battery Indicator Side Broom ON Horn Side Broom ON Indicator Horn ON Indicator Main Broom ON Indicator Parking Brake Indicator (not used) Light Sensor Headlights Shaker Switch Headlight ON Indicator Shaker ON Indicator (left) Machine Needs Service Indicator Dust Filter Plugged Indicator (right / optional) Hydraulic Filter Plugged Indicator...
  • Page 14 ENGLISH / 13 OPERATOR’S COMPARTMENT EE Solution Flow Control Lever FF Main Broom Raise/Lower (ON/OFF) Lever GG Main Broom Adjust Knob HH Hopper Safety Support Lever Control Panel Main Broom Overload Indicator Light KK Emergency Battery Disconnect LL Tilt Wheel Lever MM Drive Pedal NN Brake Pedal OO Parking Brake Latch...

  • Page 15: Know Your Machine Descriptions

    14 / ENGLISH KNOW YOUR MACHINE DESCRIPTIONS Operator’s Seat – Operator sits here. Seat is adjustable forward and back. Strobe Light (optional / standard on Nilfi sk models) – This light starts fl ashing when the ignition switch is turned ON. Solution Tank Fill –...
  • Page 16 ENGLISH / 15 CONTROL PANEL DESCRIPTIONS Low Battery Indicator – This indicator will fl ash when the battery requires charging. Horn Switch – This switch will sound the horn as long as the switch is held. Horn Indicator: Lights up when the horn switch is pressed. Parking Brake Indicator –...
  • Page 17 16 / ENGLISH SWEEP SYSTEM Side Broom DOWN/ON Switch – This switch is used to lower and/or turn the side broom(s) on. The side broom(s) will lower whenever this switch is pressed until the bottom limit is reached. The side broom(s) will turn on when the drive pedal is moved from the neutral position. They will remain on for approximately 5 seconds after the drive pedal returns to neutral.
  • Page 18 ENGLISH / 17 BB Hour meter / Error Code Display – Upon power up or if the machine has been idle for at least ten seconds with all systems turned off, the hour meter will display the hours for each major electric motor system for 3 seconds and continue to cycle through each system as long as the drive pedal is in neutral and all systems are OFF.

  • Page 19: Pre-Operational Checklist

    18 / ENGLISH PRE-OPERATIONAL CHECKLIST Before Each Use: Inspect the machine for damage or oil and water leaks. Check the hydraulic oil level (27). Make sure the recovery tank is empty. Make sure the battery charger is not connected to the machine. Check battery charge condition.
  • Page 20 ENGLISH / 19 FIGURE 3 FRONT TOP VIEW OF SCRUB DECK SHOWING DIRECTION TO ROTATE BRUSHES WHILE INSTALLING FOR EACH BRUSH MOTOR FIGURE 4 FRONT Outside arrows represent brush installation rotation direction. Inside arrows represent brush motor rotation while scrubbing. FORM NO.

  • Page 21: Filling The Solution Tank

    20 / ENGLISH FILLING THE SOLUTION TANK The solution tank fi ll (3) is located at the left rear corner of the machine and has a 75 gallon (284 liter) maximum capacity. Fill the tank with the proper dilution of cleaning chemical mixed with water according to the manufacturer’s recommendations.

  • Page 22: Operating The Machine

    ENGLISH / 21 OPERATING THE MACHINE This is a rider-type automatic fl oor sweeping and scrubbing machine. It is designed to sweep up debris, lay down cleaning solution, scrub the fl oor, and vacuum dry all in one pass. The sweeping and scrubbing operations can also be performed separately. The controls were designed with one touch operation in mind.

  • Page 23: Scrubbing

    22 / ENGLISH SCRUBBING Follow the instructions in preparing the machine for use section of this manual. While seated on the machine, adjust the seat and steering wheel to a comfortable operating position using the adjustment controls (PP) and (LL). Release the Parking Brake (OO).

  • Page 24: After Use

    ENGLISH / 23 AFTER USE Raise the squeegee, the scrub brushes, and the brooms. Shake the dust control fi lter and empty the hopper. Drain and fl ush the recovery tank. Tip the recovery tank out and check the squeegee hose elbow below the tank for debris. DO NOT run water down the recovery tank vacuum tubes, this may cause damage to the vacuum motors.

  • Page 25: Charging The Battery

    24 / ENGLISH CHARGING THE BATTERY Charge the battery each time the machine is used, or whenever the Battery Condition Meter Lights (DD) are fl ashing. To Charge the Battery... Open the Battery Compartment Door (21) to provide proper ventilation. Disconnect the battery from the machine (KK) and connect the charger plug to the battery plug.

  • Page 26: Main Broom Maintenance

    ENGLISH / 25 MAIN BROOM MAINTENANCE Since the Main Broom Motor always turns in the same direction, the bristles on the broom eventually become curved, reducing sweeping performance. Sweep- ing performance can be improved by removing the broom and turning it around (end-for-end). This procedure, known as “rotating” the main broom, should be done once every 25 hours of operation.

  • Page 27: Side Broom Maintenance

    26 / ENGLISH SIDE BROOM MAINTENANCE The side broom(s) move dirt and debris away from walls or curbs and into the path of the main broom. Adjust the side broom so that the bristles are contacting the fl oor from the 10 O’clock (A) to the 3 O’clock (B) area shown in Figure 6 when the broom is down and running. To adjust the Side Broom...

  • Page 28: Squeegee Maintenance

    ENGLISH / 27 SQUEEGEE MAINTENANCE After each use, clean the squeegee tool and check the blades for damage. If the squeegee leaves water in the middle of its path or at both ends of its path, it probably needs to be adjusted. Reverse or replace the blades if they are cut, torn, wavy or worn. To adjust the squeegee: Park the machine on a level fl...

  • Page 29: Hopper Dust Control Filter

    28 / ENGLISH HOPPER DUST CONTROL FILTER The hopper dust control fi lter must be cleaned regularly to maintain the effi ciency of the vacuum system. Follow the recommended fi lter service intervals for the longest fi lter life. CAUTION! Wear safety glasses when cleaning the fi...

  • Page 30: Drive Wheel Gear Case Oil

    ENGLISH / 29 DRIVE WHEEL GEAR CASE OIL Change the gear lube in the drive wheel gear case after the fi rst 350 hours of operation (break in period). Required oil specifi cation: API GL4, SAE 80/90 weight gear oil. Gear case oil fi...

  • Page 31: Troubleshooting

    30 / ENGLISH TROUBLESHOOTING If the possible causes listed below are not the source of trouble, it is a symptom of something more serious. Contact your Nilfi sk-Advance Service Center im- mediately for service. TRIPPING THE CIRCUIT BREAKERS The circuit breakers are located on the Circuit Breaker Panel in the operator’s compartment; they protect electrical circuits and motors from damage due to overload conditions.

  • Page 32: Poor Water Pickup

    ENGLISH / 31 TROUBLESHOOTING POOR WATER PICKUP If the possible causes listed below are not the source of trouble, it is a symptom Possible causes may be: of something more serious. Contact your Nilfi sk-Advance Service Center im- Worn or torn squeegee blades (reverse or replace) mediately for service.

  • Page 33: Technical Specifi Cations

    32 / ENGLISH TECHNICAL SPECIFICATIONS (as installed and tested on the unit) Model CR 1100 Battery CR 1200 Battery Captor™ 4300 Battery Captor™ 4800 Battery Model No. 56303005 56303004 56303001 56303000 Voltage, Battery Battery Capacity Protection Grade IPX3 IPX3 Sound Power Level (ISO 3744) dB (A)/20µPa 77.2 77.2...
  • Page 37 Austria (Sales Sub) Holland (Sales Sub) Nilfi sk-Advance GmbH Phone: +43 Nilfi sk-Advance B.V. Phone: +31 Voralberger Allee 46 1616 58 30 22 Camerastraat 9 (2e verdieping) 36 546 07 00 A-1230 Wien Fax: +43 1322 BB Almere Fax: +31 info@nilfi...
  • Page 38 Sweden (Prod.) Hong Kong (Sales Sub) Nilfi sk-Advance A/S Phone: +46 Nilfi sk-Advance Ltd. Phone: +852 Åmål Branch 5321 7500 2001 HK Worsted Mills Ind’l Bldg., 2427 5951 Strömsbergsgatan Fax: +46 31-39 Wo Tong Tsui St. Fax: +852 Box 127 5321 7595 Kwai Chung, Hong Kong 2487 5828...
  • Page 39 Προσιαγραωη µηχανηµατος: 98/37/EEC Masinadirektiiv: 98/37/EEC Προσιαραψη−EMC: Elektromagnetilise sobivuse direktiiv: 89/336/EEC 92/31/EEC 89/336/EEC 92/31/EEC 93/68/EEC 93/68/EEC 98/13/EEC 98/13/EEC Προσιαγραψη χαµηλης ταοεως: 73/23/EEC 93/68/EEC Madalpinge direktiiv: 73/23/EEC 93/68/EEC Εναρµονισµενα προτυπα: EN 60 335-2-72 Ühtlustatud standardid: EN 60 335-2-72 ©Nilfisk-Advance Incorporated, 4/04 .pas...
  • Page 40 Kisfeszültségű irányelvek: 73/23/EEC 93/68/EEC Harmonizált szabványok: EN 60 335-2-72 93/68/EEC Согласованные стандарты: EN 60 335-2-72 4.3.2004 . Larry Doerr, Vice President Operations Nilfisk-Advance, Inc. Nilfisk-Advance A/S 14600 21st Avenue North Sognevej 25 Plymouth, MN 55447 USA DK-2605 Brøndby, Denmark ©Nilfisk-Advance Incorporated, 4/04 .pas...
  • Page 41 © 2004 Printed in USA...

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Captor 4800b

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