Pvt Installation - Polaris 2008 sportsman 800efi Service Manual

8. Remove driven clutch offset spacers from the transmission
input shaft. NOTE: Remember to keep spacers in order for
proper clutch offset on reassembly.
Offset Spacer
9. Remove cover screws and retainer plate.
Foam Seal
10. Remove inner cover retaining bolts at rear of cover.
11. Remove cover along with foam seal on back of cover or
shaft.
Inner Cover
Retainer Seal

PVT Installation

1. Inspect PVT inner cover-to-engine seal.
cracked or damaged. Align the alignment mark on the
cover with the mark on the engine seal.
Seal This Edge To Cover On Engine
2. Place a new seal on transmission input shaft.
3. Apply RTV silicone sealant to outside edge of inner cover-
to-engine seal, to ensure a water tight fit between the seal
and the cover on engine side. Surfaces must be clean to
ensure adhesion of silicone sealant.
4. Reinstall cover and tighten rear cover bolts just enough to
hold it in place.
5. Fit lip of inner cover seal (A) to engine. Install seal retainer
plate and tighten screws securely.
6. Torque rear inner cover bolts (B) to specification.
Seal Outer Edge To Cover
w/ RTV silicone sealant
Inner Cover Bolt Torque (B):
12 ft. lbs. (16.6 Nm)
CLUTCH SYSTEM
Replace if
B
C
A
= T
6.11
6