Bosch Integra 500 Installation Manual page 37

Fig. 62
B. Measuring CO (Combustion cover Installed):
2
B Open all hot water taps to achieve a flow rate of at
least 6 gallons per minute. (1 tub and 2 sinks should
be sufficient). If heater display reverts back to P2,
open more hot water fixtures to allow sufficient flow.
Press + until P1 reappears on the display.
B Record the CO reading in P1 below. (Analyzer
2
reading may take several minutes to stabilize).
B Press the '+' button until P2 appears. Unit will ramp
down to low fire and the water flow should decrease.
B Record the CO reading in P2 below.
2
P1 CO Reading:
2
P2 CO Reading:
2
Note: When making
combustion cover is installed.
CO
max. input P1 7.8 % - 8.4 %
P2 1.5 % - 1.8 %
min. input
max. input P1 9.5 % - 10.1 %
P2 1.9 % - 2.2 %
min. input
* Values above are for climate controlled conditions.
Inputs such as gas pressure, heating value of the gas,
humidity and temperature of combustion air all impact CO
and CO values. Changes in these inputs can result in
2
different CO and CO values on the same appliance.
2
Table 17 CO & CO target numbers
2
C. Adjusting CO :
2
Note: P1 adjustment will change the P2 reading.
Confirm the P1 value BEFORE adjusting the P2
level.
1. If P1 CO level is off:
2
B Loosen yellow painted philips screw (1) and cover
should rotate down (2) revealing a recessed brass
slotted screw. Fig. 63.
B Turning the slotted screw counter clockwise will
raise P1 CO levels and clockwise will lower P1
2
CO levels. Adjustments to the slotted screw will
2
also change P2 CO levels.
2
6 720 680 226
% CO
2
% CO
2
adjustments, make
range (%) Max. CO level
2
(measured)
Nat. Gas
< 250 ppm
< 60 ppm
LP Gas
< 250 ppm
< 60 ppm
B After bringing the P1 CO
press the
CO readings in P2 mode.
2
2. If P2 CO level is off:
2
B Remove yellow painted #40 Torx cover from the front
of the gas valve. (Fig. 64) A plastic #40 Torx screw
will be revealed.
B Turning the plastic #40 Torx screw counter
clockwise will lower P2 CO
will raise P2 CO
Note: This screw adjustment is very sensitive and
should be made in small increments. It may take several
minutes for readings to stabilize.
3. Verify both P1 and P2 CO
ranges specified in table 17. Repeat steps 1 and 2 as
necesssary until CO
ranges.
Final Readings
P1 CO Reading:
2
P2 CO Reading:
2
D. Returning to Service:
1. Return slotted screw cover to original position.
sure
2. Reinstall Torx cover.
3. Remove CO
screw with gasket in exhaust collar.
4. Press ON/OFF button to turn OFF the heater and
then turn ON the heater.
5. Heater is ready for normal operation.
Fig. 63 Adjusting P1 CO
Maintenance and service
readings in proper range,
2
button to enter the P2 mode. Verify
levels and clockwise
2
levels.
2
readings are within the
2
values are within the specified
2
% CO
2
% CO
2
analyzer probe and reinstall flathead
2
level
2
37