Battery - IAME 125 cc LEOPARD TaG engine Assembly Instructions And User's Manual

Before assemblying the clutch, wash with diluent the shaft taper, the connecting hole on the clutch
body, the clutch drum and the starter ring.
Clutch assembly
1. Install the starter ring on the clutch body by matching
the 3 holes and the dragging pin. (3 screws M6)
ATTENTION: make sure to always install the Ø
7 mm dragging pin as, otherwise, the eventual
kick backs could break the screws.
2. Insert key on shaft.
3. Install clutch body and the cone safety washer.
4. Install the 16 x 1 nut using the clutch wrench.
ATTENTION: turn counterclockwise as nut has
left thread.
5. Install the internal washer.
ATTENTION: install washer with bevel towards
internal part of engine.
clean the roller cage and grease it before installing it
on the crankshaft.
6. Install the clutch drum and the external washer.
ATTENTION: install washer with bevel towards
internal part of engine.
7. Install the piston fitting to prevent the shaft from
turning and install the 10 mm nut.
8. Install the clutch cover (3 screws M 6)

12- BATTERY

The battery (
12 V – 7.2 Ah)
In order to lengthen the battery life it is necessary though to follow a few
recommendations:
? ? When the tension drops below 12.6V it is necessary to recharge the battery.
? ? Max. allowed recharging current is 1.8A.
? ? The ideal recharge is achieved with an average charging current of 0.8 ÷ 1 A.
(recharging time of appr. 10 h.) and at an ambient temperature between 0° and
40°C.
ATTENTION:
An overcharge or an extremely quick charge with excessive current could
damage the battery (the battery would tend to swell).
Choose a battery charger with the following characteristics:
? ? Feed Tension:
? ? Outlet Tension:
? ? Max outlet current:
? ? During transportation or storage, the battery could loose its charge due to self
discharge (0.1% max per day).
Fully recharge battery before use.
18/10/02 mod. C
is sealed and without maintenance.
90/250 Vac – 50/60 Hz
15 V full charge – 13.8 stand-by
2A full charge
26
? ? 10 mm socket
(Torque at 10 Nm) (90 in-lb)
(Apply Loctite on the threads)
? ? Clutch wrench P.N. 10270
? ? 24 mm. socket
(Torque at 40 ÷ 50 Nm) (350 ÷ 440 in-lb)
? ? Piston fitting : P.N. 10271
? ? 17 mm socket
(Torque at 30 ÷ 40 Nm) (265 ÷ 350 in-lb)
? ? Allen 5 mm.
(Torque at 8 ÷ 10 Nm) (70 ÷ 90 in-lb)
MAN-016 D