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Star Trac E-ST Work Instructions
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Star Trac E-ST Work Instructions

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STAR TRAC
14410 Myford Road
Irvine, CA 926060 USA
WORK INSTRUCTIONS,
E-ST / E-STe INSTALLATION
2
620-7925 Rev x1

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Summary of Contents for Star Trac E-ST

  • Page 1 STAR TRAC 14410 Myford Road Irvine, CA 926060 USA WORK INSTRUCTIONS, E-ST / E-STe INSTALLATION 620-7925 Rev x1...

  • Page 2: Tools Required

    • Copyright 2008. Star Trac by Unisen, Inc. Star Trac Fitness, Star Trac®, and the Star Trac Logo are registered trademarks of Unisen Inc. All rights reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac.
  • Page 3 E-STEPPER UNPACKING INSTRUCTIONS Step 1. Step 2. Place the box with heavy end facing down in the Lift and remove the top box off the pallet base. area where the unit is going to be assembled. Cut and remove packaging straps. Step 3.
  • Page 4 Step 5. Step 6. Lift the unit off of the pallet base and place it on Remove items from the handrail box and verify the floor. the following parts were included in the pack- age: 1. Left and right handrails. 2.
  • Page 5 E-STEPPER INSTALLATION INSTRUCTIONS Step 1. Step 2. Using provided screwdriver, remove the (2) M4 Next, un-plug the heart rate cable from the HR x 0.7 screws that hold the display assembly to- board connector on the display board, then re- gether, then separate the back of the display move the front of display.
  • Page 6 Step 5. Step 6. Thread in (4) M6 x 16 Flat Head Screws in the Install the handrails: front and back of the neck where the two pieces 1st, slide handrail on to upper display mount. came together. Tighten the screws to 60 lb-in 2nd, with some force lift handrail until opening (6.7 N-m) of torque.
  • Page 7 Step 9. Step 10. Identify the four cables coming out of the neck Position the display assembly near the top rail and the handlebar: while you make the necessary connections. 1. Heart rate cable 2. Main I/O cable 3. Coax cable 4.
  • Page 8 Step 13. Step 14. Plug the HR ground cable into the quick discon- Assemble the front and back display parts to- nect tab on the display frame. gether by sliding the bottom of the front display under the 2 tabs at the base first, then pressing front display against the back cover.
  • Page 9 Using a chest strap or wireless heart rate simulator, verify heart rate is recording properly. ATTENTION Star Trac recommends that the steppers be spaced a minimum of 20.0 inches (0.5 m) apart to • allow safe and easy ingress and egress. Even more importantly, there must be at least 48 inches (1.25 m) of free space behind the stepper.
  • Page 10 THIS PAGE INTENTIONALLY LEFT BLANK 620-7925 Rev x1...
  • Page 11 EMBEDDED DISPLAY CONSOLE INSTALLATION INSTRUCTIONS Step 2. Step 1. Verify the hardware kit has the following parts: Remove all contents from the packaging and verify that you have the following parts: Item Description 1. (1) Embedded display console. 2. (1) Operation manual. Assembly instructions 3.
  • Page 12 Step 5. Step 6. Disconnect the ground cable from the ground Mount the back cover to the display mounting quick disconnect tab on the embedded display. bracket using (4) M4 x 0.7 x 19mm long Phillips Save the cable for later use. head screws and four (4) M4 flat washers.
  • Page 13 Step 9. Step 10. Now screw in the coax adaptor to the coax ca- Take the embedded display assembly to the ble coming out of the base neck. base unit. Hold the front display plastics at the top with one hand while connecting the cables and harnesses with the other.
  • Page 14 Step 14. Step 13. Next plug-in the coax cable into the coax Plug-in the 12-pin main I/O cable from the neck adapter on the tuner card of the embedded dis- into the 12 pin connector on the FitCPU board of the embedded display assembly.
  • Page 15 Step 17. Step 18. Plug-in the ground cable coming from upper left Assemble the front and back display parts to- side of the display mounting bracket into the gether by sliding the bottom of the front display quick disconnect tab on the embedded display under the 2 tabs at the base first, then pressing assembly.
  • Page 16 10. TV is setup properly per the owner’s manual, signal is clear and audio is coming from both earphones. ATTENTION Star Trac recommends that the steppers be spaced a minimum of 20.0 inches (0.5 m) apart to • allow safe and easy ingress and egress. Even more importantly, there must be at least 48 inches (1.25 m) of free space behind the stepper.
  • Page 17 THIS PAGE INTENTIONALLY LEFT BLANK 620-7925 Rev x1...
  • Page 18 iPod® CENTER CONSOLE INSTALLATION INSTRUCTIONS Step 1. Step 2. Remove all contents from the packaging and Verify the cable kit has the following two parts: verify that you have the following parts: 1. (1) Center console power cable. 1. (1) iPod® center console. 2.
  • Page 19 Step 5. Step 6. Disconnect the ground wire between the heart Disconnect the 12-pin serial connector from the rate board and the display mount. display Step 7. Step 8. Now disconnect the heart rate connector from Be careful with the display and place it face the display down on top of a non-scratching surface to pro- tect it from being damaged.
  • Page 20 Step 9. Step 10. Using a #2 Phillips head screwdriver, remove Next remove the bottom cover, then remove the the (4) screws that hold bottom side of the dis- headphone blank cover. play console on, then remove the (1) screw that holds the headphone jack cap.
  • Page 21 Step 13. Step 14. Now install the new head phone jack mount. Identify the cables coming out of the new center Use the screw saved from the earlier step to se- console: cure the mount to the display. 1. Center console keypad ribbon cable. 2.
  • Page 22 Step 17. Step 18. Take the headphone jack cable from the center Take the center console power cable from the console and connect it to the newly installed kit, attach the male 12 pin connector to the fe- headphone jack in the front of the display. male 12 pin connector on the display board.
  • Page 23 Step 21. Step 22. Install the new bottom plastic cover onto display, Connect the CSAFE power cable from the bot- use the screws saved from the earlier step to tom cover to J10 connector on the display secure the display bottom. Tighten the screws board.
  • Page 24 Step 25. Step 26. Plug-in the 12-pin main I/O cable from the neck Next, plug-in the heart rate cable from the neck into the new 12 pin adaptor. into the heart rate board connector on the dis- play. Step 27. Step 28.
  • Page 25 Step 29. Step 30. Assemble the front and back display parts to- Using a Phillips head screw driver, secure the gether by sliding the bottom of the front display front display to the back with (8) M4 Phillips under the 2 tabs at the base first, then pressing head screws.
  • Page 26 Headphone jack produces clear audio on both sides of earphone ATTENTION Star Trac recommends that the steppers be spaced a minimum of 20.0 inches (0.5 m) apart to • allow safe and easy ingress and egress. Even more importantly, there must be at least 48 inches (1.25 m) of free space behind the stepper.
  • Page 27 THIS PAGE INTENTIONALLY LEFT BLANK 620-7925 Rev x1...
  • Page 28 MYE® ENTERTAINMENT CENTER CONSOLE INSTALLATION INSTRUCTIONS Step 1. Step 2. Remove all contents from the packaging and Using a #2 Phillips screwdriver, remove the (8) verify that you have the following parts: screws on the back of the display plastic. Set 1.
  • Page 29 Step 5. Step 6. Disconnect the 12-pin serial connector from the Now disconnect the heart rate connector from display the display Step 7. Step 8. Be careful with the display and place it face Using a #2 Phillips head screwdriver, remove down on top of a non-scratching surface to pro- the (4) screws that hold bottom side of the dis- tect it from being damaged.
  • Page 30 Step 9. Step 10. Next remove the bottom cover, then remove the Using a Phillips head screwdriver, remove the headphone blank cover. (4) screws that hold the original center console in place, then remove the center console. Note: You will no longer need those covers and they can be stored away for any possible future use.
  • Page 31 Step 13. Step 14. Identify the cables coming out of the new center Connect the center console keypad cable to J8 console: connector on the display board. 1. Center console keypad ribbon cable. 2. Center console power cable 3. Center console ground cable. 4.
  • Page 32 Step 17. Step 18. Take the new iPod® cradle from the kit and in- Now connect iPod® cable from the iPod cradle stall it onto display console. to J10 connector on the center console board. Step 19. Step 20. Install the new bottom plastic cover onto display, Take the front display plastics with the new cen- use the screws saved from the earlier step to ter console to the base unit.
  • Page 33 Step 21. Step 22. Identify the four cables coming out of the neck Plug-in the 12-pin main I/O cable from the neck and mounting bracket: into the new 12 pin adaptor. 1. Heart rate cable. 2. Main I/O cable. 3. Coax cable. 4.
  • Page 34 Step 25. Step 26. Assemble the front and back display parts to- Plug the center console ground cable into the gether by sliding the bottom of the front display quick disconnect tab on the display mount. under the 2 tabs at the base first, then pressing front display against the back cover.
  • Page 35 Headphone jack produces clear audio on both sides of earphone ATTENTION Star Trac recommends that the steppers be spaced a minimum of 20.0 inches (0.5 m) apart to • allow safe and easy ingress and egress. Even more importantly, there must be at least 48 inches (1.25 m) of free space behind the stepper.
  • Page 36 THIS PAGE INTENTIONALLY LEFT BLANK 620-7925 Rev x1...
  • Page 37 PERSONAL VIEWING SCREEN (PVS) INSTALLATION INSTRUCTIONS Step 1. Step 2. Remove all contents from the packaging and verify Remove all content from the hardware kit packaging that you have the following parts: and verify that you have the following parts: Item Description Item Description PVS assembly with mounting bracket.
  • Page 38 Step 5. Step 6. Disconnect the ground wire between the heart Disconnect the 12-pin serial connector from the rate board and the display mount. display. Step 7. Step 8. Now disconnect the heart rate connector from Be careful with the display and place it face the display.
  • Page 39 Screws Screws Step 9. Step 10. Remove the cap cover with the Star Trac logo Remove the (2) M8 buttonhead screws retain- from the back cover plastics by removing the (2) ing the cross-brace using provided 5mm Hex screws using a #2 Phillips screwdriver. Retain key.
  • Page 40 Step 13. Step 14. Using a #2 Phillips head screwdriver, remove Next remove the bottom cover, then remove the the (4) screws that hold the bottom cover of the headphone blank cover. display console, then remove the (1) screw that holds the headphone jack cap.
  • Page 41 Step 17. Step 18. Install the iPod® cable into the iPod® cradle on Tie the iPod® cable to the plastic using the 3.5” the front side of the display console by removing tie wrap. the plug from the cradle then inserting the cable through opening.
  • Page 42 Step 21. Step 22. Connect the center console keypad cable to J8 Connect the seven-pin interface cable from the connector on the display board. console to J14 connector on the display board. Step 23. Step 24. Now connect the iPod® cable from the bottom Next replace the bottom cover.
  • Page 43 Step 25. Step 26. Take the front display plastics with the new cen- Identify the four cables coming out of the neck ter console to the base unit. Hold the front dis- and mounting bracket: play plastics at the top with one hand while con- 1.
  • Page 44 Tie Wrap Step 29. Step 30. Now take the 5” silicon wrap from the kit and Using a 5” tie wrap from the PVS kit, bind the peel off its protective tape then wrap the two cables from the PVS neck to one side of the connectors so that all of the metal surface is display mount.
  • Page 45 Step 33. Step 34. Plug the DC power cable from the base neck Plug the data interface cable coming from the into either one of the DC connectors on new PVS neck into the center console board. center console board. Then plug the DC power cable from the PVS neck into the other DC con- nectors on same center console board.
  • Page 46 Step 37. Step 38. Plug back the Heart rate ground cable into the Plug the center console ground cable into the quick disconnect tab on the display mount. quick disconnect tab on the display mount. Step 39. Step 40. Plug the headphone jack cable coming from the Assemble the front and back display parts to- PVS neck into the, newly installed, headphone gether by sliding the bottom of the front display...
  • Page 47 Step 41. Step 42. Using a Phillips head screw driver, secure the Connect the in-house entertainment cable to front display to the back with (8) M4 Phillips the RF input at the base of the unit. head screws. Take the power supply from the kit and plug the small barrel connector to the DC input.
  • Page 48 10. TV is setup properly per the owner’s manual, signal is clear and audio is coming from both earphones. ATTENTION Star Trac recommends that the steppers be spaced a minimum of 20.0 inches (0.5 m) apart to • allow safe and easy ingress and egress. Even more importantly, there must be at least 48 inches (1.25 m) of free space behind the stepper.
  • Page 49 STAR TRAC 14410 Myford Road Irvine, California 92606 Telephone: (800) 228-6635, (714) 669-1660 Fax: (714) 508-3303 http://www.startrac.com 620-7925 Rev x1...
  • Page 50 Star Trac E-ST Stepper ’ W N E R A N U A L...

  • Page 51: Maintenance Mode

    MAINTENANCE MODE Your Service Representative may need to check accumulated data about the past usage of your STAR TRAC E-ST STEPPER, test its display controls, or investigate error messages. For these reasons, your Stepper is equipped with a Maintenance Mode. The Maintenance Mode includes all of the items available through Manager Mode, plus additional items for Service and Diagnostic use.
  • Page 52 Access to integral fan test system test function (for use by authorized Maintenance Technician). CSAFE Test Access to integral CSAFE test system test function (for use by authorized Maintenance Technician). Measurements Access to integral Measurements function (for use by authorized Maintenance Technician). STAR TRAC E-ST STEPPER O ’ WNER ANUAL...

  • Page 53: Troubleshooting

    Key Down - One or more keys on the display panel are stuck in the “on” position. This can occur if a user presses keys before the system is turned on, or if a key is held down for more than 10 seconds. Call Star Trac Product Support for assistance if the Key Down message continues to display.

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E-ste