Related Manuals for SEAL AquaSEAL SW-2600
Summary of Contents for SEAL AquaSEAL SW-2600
- Page 1 AquaSEAL SW-2600/SW-3300 Seal Brands … the finishing touch. Owner Operation Manual Important: Read and understand all safety information before operating.
- Page 2 SEAL Graphics. The information contained in this document is subject to change without ® notice and should not be construed as a commitment by SEAL Graphics. ® SEAL Graphics assumes no responsibility for any errors that may appear in this document.
- Page 3 AquaSEAL SW-2600/SW-3300 Seal Brands … the finishing touch. Manual Status OMSW26_33 Rev. D June 2005...
- Page 5 Section 1. Safety Information: An explanation of equipment, environmental and operating safety issues. Section 2. Features & Control Panel: AquaSEAL SW-2600 and SW-3300 features explanations and Control Panel layout and usage. Section 3. Specifications: Lists the general specifications, requirements, and capacities.
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Page 6: Warranty
Please ask your dealer, distributor, or sales representative for details. Please ask your dealer, distributor, or sales representative for details. NOTE: Used Equipment that has not been refurbished to Seal Graphics criteria, is sold NOTE: Used Equipment that has not been refurbished to Seal Graphics criteria, is sold on an “AS IS”... -
Page 7: Table Of Contents
Table of Contents Manual Status ……………………………………............Introduction & Manual Overview ……………..………..........Warranty ………………………………………………............ Table of Contents ………………………………………………………………………….. IV,V ELECTRICAL INSTALLATION INSTRUCTIONS ………………………………………. General Safety Information…………………………………………………………………. CONTENT 1. Safety Information 1.1. Personnel Safety Equipment……………………………….………..…..…... 1.2. Environmental………………………………………………………….…………... 1.3. Electrical ………………………………………………………………………..1.4. Mechanical …………………………………………………………………………. 1.5. - Page 8 2.21 Speed Control Display………………………………………….……... 2.22 Sealant Pump Switch………………. ………………………………… 3. Specifications ………………………………………………………………………..3.2. Identification …………………………………………………………………….…. 3.3. Accessories ……………..…….…………………………………………………... 4. Installation and Set-up 4.1. Unpacking and Assembly……………..………………………………………….. 15-16 4.2. Installation, Set-up and Training Requirements ……………………………….. 5. Operating Procedures 5.1. General Outline …………………………………………………..………………. 5.2.
- Page 9 SuperWide Electrical Installation Instructions 1. Power cord installation must be performed according to local electrical codes and ordinances. 2. Before opening door to Electrical Cabinet, make sure Interlock Switch is in the OFF position. 3. For wiring information see chart below. 4.
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Page 10: General Safety Information
General Safety Information Do not operate the machine until it is connected to the proper power source. Refer to the electrical installation instructions. It is strongly recommended that the machine is fed from an “Earth Leakage” protected electrical outlet – if in doubt, please contact Hunt Technical Services (contact details in the “Miscellaneous”... -
Page 11: Safety Information
Operation of the unit with the electrical circuitry exposed is dangerous (i.e. with side panel doors open). Side panel doors should remain locked, unless repairs are being done by a licensed electrician or qualified maintenance personnel, with knowledge of the Aqua SEAL SW-2600 or SW-3300. -
Page 12: Mechanical
NOTE: It is strongly recommended that the unit is fed from an GFCI – if in doubt, please contact Seal Graphics Technical Services (listed at rear of manual) or consult a licensed electrician. Mechanical Avoid reaching in or around the pinch points and hot spots when the unit is running (see Section 1.7). -
Page 13: Warning Decals
Warning Decals Operator should be familiar with the locations and type of warning decals that are on the unit. Back-Side Both Ends Front-Side Both Ends Photo Eyes 6 PL Both Tanks Figure 1: Locations of Warning Decals Pinch Decal Hot-Spot Decal Electrical Decal Areas to avoid the Areas to avoid... -
Page 14: Emergency Stop Buttons
1.8 Emergency Stop Buttons There are three red Emergency Stop Buttons, located prominently in front on both ends of the unit and on top of the unit at the center. When pressed, all power is shut down, and all pneumatic assemblies return to their safe state (see Section 2.8). -
Page 15: Features & Control Panel
Section 2 - Features & Control Panel Figure 4: SW-2600 & SW-3300 Features Front View... - Page 16 Figure 5: SW-2600 & SW-3300 Features Back View ITEM NO. DESCRIPTION Brake Tension Control – Section 2.2 Unwind Roller – Section 2.16 Sealant Distribution Valves – Section 2.11 Draw-Down Applicator – Section 2.6 Web Idler Roller – Section 5.7 Sealant Pump – Sections 2.13 Sealant Drain Pan - Section 2.12 Sealant Tank –...
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Page 17: Accucure Feedback System
AccuCure Feed-back System The AccuCure Feed-back System is a PLC-based control system that utilizes sensors and feedback loop to control coater throughput. The system allows the operator to select operating modes: (1) TEMP Mode – an infrared temperature sensor on the back of the Dryer Panel is used to monitor the substrate temperature (2) SPEED Mode –... -
Page 18: Cooling Fan
2.5 Cooling Fans The Cooling Fan assembly (located beneath the Take-Up Roller) contains fans that cool the substrate before it rolls on the Take-Up Roller. The Cooling Fan Assembly automatically switches on when the machine is put into RUN mode. 2.6 Draw-Down Applicator The Draw-Down Applicator is used to apply and smooth the sealant onto the surface of the substrate. -
Page 19: Accucure Ir Heat Sensor
2.9 AccuCure IR Heat Sensor The AccuCure IR Heat Sensor is located on the slide rail mounted to the back of the Dryer Panel. The sensor reads the surface temperature of the substrate as it leaves the Dryer Panel. The temperature readings can be viewed on the main operating screen of the Control Panel. -
Page 20: Sealant Pump
2.12 Sealant Pump The Sealant Pump circulates sealant through the coating system. Sealant Tank 2.13 (single or dual tank options, dual tank option as shown in Figure 10) The Sealant Tank capacity is 37 Liters (10 US gallons). Two different coatings can be put into the two tank system (if equipped) to run one after the other. - Page 21 Section 2 - Control Panel The Control Panel contains all the displays, controls, and indicators required to operate the coater. NOTE: The Sealant Pump switch, the Heat display/LED and the Speed Control Display are illuminate when ON. ITEM NO. DESCRIPTION Control Panel Switch –...
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Page 22: Control Panel Switch
2.17 Control Panel Switch Turns power ON/OFF to coater. 2.18 Pre-Heat/Run Switch The Pre-Heat/Run Switch is a toggle switch that always returns to the center, neutral position. PRE-HEAT Mode is selected to heat up the coater. Other job set- up tasks can be done while the coater is in PRE-HEAT Mode; such as, adding sealant and/or webbing, while getting the Dryer Panel up to the desired temperature. -
Page 23: Speed Control Display
2.21 Speed Control Display The Speed Control Display is a touch-screen display, and is used to set the controlling parameters of the AccuCure Feedback System. Set-Up Screen The Set-Up Screen will display when the coater is turned ON. This screen allows the user to select units, English or Metric. Once units are selected, the Main Screen will be displayed. -
Page 24: Sealant Pump Switch
2.22 Sealant Pump Switch The Sealant Pump Switc h is used to control the Sealant Pump operation. Section 3 - Spe cifications Accu-Coat 2600 Accu-Coat 3300 Description Unit Dimensions 11' x 4' x 3'11" 13' 2" x 4' x 3'11" (uncrated) 3.3m x 1.2m x 1.1m 4m x 1.2m x 1.1m... -
Page 25: Identification
Identification The machine identification label is located on the back of the machine on the Control Panel s ide (see Figure 5). Accessories ( available, at addition al cost, please allow up to 6 wks for delivery) Meyer Bar Assembly – #11, #22 and #32 available (Coater is equipped standard with a smooth bar on Draw-Down Applicator) Infrared temperature gun NOTE: Pl... - Page 26 There are tie straps on both ends of the Draw-Down Applicator located at the top front of the unit. Cut and remove the tie straps. Additional parts necessary for assembly are located on the top of coater (Unwind Roller) and on the lower compartment (Cradle Brackets and hardware).
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Page 27: Installation, Set-Up And Training Requirements
4.2 Installation, Set-up and Training Requirements Seal Graphics offers professional set-up, installation and training. It is recommended that a certified engineer or electrician assist with installation. Contact Customer Service to schedule. The intended operator should be present during installation and training. -
Page 28: General Outline
Section 5 - Operating Procedure General Outline The following Section outlines general procedures for job set-up and describes specific operation functions used when running the coater. All operating functions are initiated at the Control Panel. Operators should have reviewed Section 2.2 before operation. Tools &... -
Page 29: Loading Sealant
Loading Sealant Sealant may be loaded directly into the Sealant Tank(s) or loaded by pouring it into the Sealant Drain Pan, as described in this section. The power to the unit should be off during this procedure. All valves should be turned “closed” upon starting this procedure (the valve handles will be perpendicular to the tubing when the valves are in the “closed”... -
Page 30: Loading The Substrate
Turn the Sealant Pump Switch to the ON position. Open the Flow Control Valve. If equipped with Dual Tank Option, chose right or left Flow Control Valve. The valve on the left, when standing in front of the coater, corresponds to the lower set of Distribution Valves on the Draw-Down Applicator and is usually associated with the Sealant Tank on the left. - Page 31 The Unwind Roller is designed to hold a 3 in. internal diameter tube. Lift one end of the Unwind Roller and slide a roll of substrate down the roller until centered, then set the roller-end back into Cradle. Lift and push the Unwind Roller back into operating position. Turn the roller locking knob back 90 degrees or until it sets with the Roller Shaft Lock, sliding in.
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Page 32: Webbing Coater
5.7 Webbing the Coater The webbing process will require approximately 6-8ft (2.7m) of leader material. Locking Pin Ensure that the coater is in PRE-HEAT Mode. Load a blank tube onto the Take-Up Roller by removing the Locking Pin, lifting the roller and sliding the tube into position (the position of the blank tube from each end of the Take-Up Roller needs to be the same as the loaded substrate on the Unwind Roller). - Page 33 Substrate must be Web Idler Dryer Panel Draw Down Assembly image side up Roller Unwind Roller Take-up Roller Figure 19: Webbing Diagram...
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Page 34: Running The Coater In Speed Mode
Running the Coater in Speed Mode Once the coater reaches the temperature set-point, the machine is ready to run. Press the Pre-heat/Run Switch to RUN. WARNING: THE DRAW-DOWN APPLICATOR WILL COME DOWN. BE SURE TO HAVE HANDS AND OTHER OBJECTS CLEAR OF THE AREA BELOW THE APPLICATOR. -
Page 35: Running The Coater In Temp Mode
temperature for complete sealant curing. Record all information on a Process Control Data Sheet (Section 5.10) for future use. NOTE: For most substrate a speed of 1–1.5M per minute (3-5 feet per minute) will give you the best results and ensure that the coating is cured. Prior to the end of substrate going past the Draw-Down Applicator, the Sealant Pump switch should be turned OFF and the Distribution Valves CLOSED. - Page 36 From the Main Screen on the Speed Control Display, press the TEMP Mode button. Set the desired temperature from the Process Data Sheet. Press the DRIVE START button. The Dryer Panel will lower, and the rollers will engage. If there is an obstruction in front of the Photo Eyes, located on either side of the Dryer Panel, the panel will not go down or will go back up if an obstruction passes through the photo eye beam while the Dryer Panel is going down (see Section 2.10).
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Page 37: Process Control Data Sheet
Excess sealant should be removed from the substrate, and the substrate should be dry before it is pulled through the Dryer Panel to avoid getting sealant on the coater. 5.10 Process Control Data Sheet It is recommended that a photocopy of the Process Control Data Sheet by made for use with operation of the coater. -
Page 38: Unloading Substrate
Locking Pin 5.11 Unloading Substrate With the coater in STOP Mode, remove the Locking Pin for the Take-Up Roller. Lift the Take-Up Roller and slide the coated substrate off. Section 6 - Maintenance Figure 19: Take-Up Roller Cleaning between Runs It is important to clean the coater immediately after the end of each run. - Page 39 Open the Drain Pan return valve, tank shut-off and flow valves, and all the Distribution Valves. Turn Sealant Pump ON and let the water flush the system for 5 minutes. Turn Sealant Pump OFF. Remove and clean the screen in the Sealant Pump Filter by running the screen under a faucet.
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Page 40: Troubleshooting
Troubleshooting The following table lists problems that may occur when using the SW-2600 or SW-3300 Liquid Coater. Recommended corrective actions are provided for all commonly encountered problems. Problem / Symptom Causes Corrective Action Sealant is diluted with Remove old coating and refill Very thin coating water with new... - Page 41 Problem / Symptom Cause Corrective Action Check pump impeller for Pump impeller is locked or obstruction and clear if broken necessary Replace pump Bleed air from impeller housing by opening the drain valve on the pump valve assembly. Pump is air locked Check all valves to make Poor pump pressure sure one is not closed...
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Page 42: Glossary
Section 7 - Glossary Applicator Bar: Meyer Bar: The assembly system that applies Part of the assembly that transfers or sealant from the supply tanks on the applies the sealant or laminate to the substrate - part of the Draw Down base substrate, a wire wrapped bar. - Page 43 Notes...
- Page 44 Fax: 1-800-966-4554 Fax: +31 572 345 501 NOTE: SEAL Graphics recommends that your main power be installed by a licensed electrician in accordance with electrical codes in your area. Specifications subject to change without notice. Seal Graphics Seal Graphics Canada Seal Graphics U.K.
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