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Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electric switch
•
Do not use any phone in your building.
•
Immediately call your gas supplier from your
neighbours phone. Follow the gas suppliers
instructions.
•
If you cannot reach your gas supplier call the
fire department.
INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
Natural Vent Insert
Models: RHE25
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
•
Installation and service must be performed by
a qualified installer, service agency or your gas
supplier.
RHE32
RHE42
C E R T I F I E D
10000836 8/03 Rev.3
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Summary of Contents for Majestic Vemont Castings RHE25
- Page 1 • If you cannot reach your gas supplier call the supplier. fire department. Vermont Castings, Majestic Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com C E R T I F I E D INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner 10000836 8/03 Rev.3...
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Page 2: Table Of Contents
Table of Contents Please read the Installation & Operating Instructions before using this appliance. Thank you and congratulations on your purchase of a Majestic fireplace insert. IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the manufacturers' warranty. -
Page 3: Installation Instructions
1. This appliance gives off high temperatures and should be It is not unusual for your Majestic gas fireplace to give located out of high traffic areas and away from furniture and off some odor the first time it is burned. -
Page 4: Fireplace Dimensions
Vermont Castings, Majestic Products RHE Natural Vent Insert Fireplace Dimensions Maintain 1" (25mm) Zero Clearance Kit Clearance to B- Vent Minimum Fireplace Insert Opening 0836 RHE spces 1" (25mm) 6/03 Air Inlet Channel Gas Inlet Knock-out 1 = SS or SSD Trim... -
Page 5: Mantels
(305mm) above floor level, no hearth is required. and possible malfunctioning of the circulating fan. A (3" for RHE25, 4" for RHE32 and RHE42) diameter Class "B" vent must be used when installing the fireplace insert along with the Zero Clearance Kit. The vent system must be a minimum height of 12' (3.7m). -
Page 6: Zero Clearance Applications
Vermont Castings, Majestic Products RHE Natural Vent Insert Zero Clearance Applications The installation of your Majestic Fireplace must conform with local codes, or in the An alternate air supply is recommended with absence of local codes, with National Fuel Gas this component. -
Page 7: Remote Switch For Rn / Rp Valves
Vermont Castings, Majestic Products RHE Natural Vent Insert Installation of Remote Switch 1/2" Gas Supply for RN/RP Gas Valves 1/2" x 3/8" Reducer 1. Thread wire through gas inlet opening on the right 3/8" x 3/8" Shut Off Valve side of fireplace. Do not cut wire or insulation on 3/8"... -
Page 8: Venting Instructions
flow to these passages. Under no circumstances should these passages be blocked. 2' Min. 0 To 10' (3m) Min. 1. The Majestic gas inserts are designed for recessed (610mm) installations into solid fuel Masonry or Factory Built (914mm) Min. Min. -
Page 9: Common Flue Installations
Insert liner from top of chimney through the damper adequate draft. opening and attach to 3" flue collar (for RHE25); 4" flue collar (for RHE32 & RHE42). For best results use three Test for Draft at This Location (3) sheet metal screws and a hose clamp. -
Page 10: Fan Kit
Vermont Castings, Majestic Products RHE Natural Vent Insert Operation of this fireplace when not connected to a properly installed and maintained venting system or tampering Stud with the vent safety shutoff system can result in carbon monoxide (CO) poisoning Thermal Sensor is Fan is installed and possibly death. -
Page 11: Operating Instructions
Vermont Castings, Majestic Products RHE Natural Vent Insert Operating Instructions General Glass Information Before remounting glass frame, brass trim must be installed. Refer to instructions in Only ceramic glass approved for use in Majestic "Frame Mounting" section. fireplaces may be used for replacement on this fireplace. -
Page 12: Large Lava Rock Placement
Burner Lava Rock LG279 Placement Fig. 20 Flame adjustment knob for Honeywell Valve. Fig. 17 RHE25 log and lava rock placement. Turn LG279 Turn clockwise counterclockwise RHEDV 25 logs to decrease to increase... -
Page 13: First Firing
LG282 When lit for the first time, the appliance will emit a slight Fig. 23 Correct burner flame appearance for RHE25 and odor for awhile. This is due to paint and lubricants RHE32 models. used in the manufacturing process. After each lighting, vapor may condense and fog the glass;... -
Page 14: Lighting & Operating Instructions
Vermont Castings, Majestic Products RHE Natural Vent Insert Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. -
Page 15: Troubleshooting Gas Control (Sit 820 Gas Valve)
Vermont Castings, Majestic Products RHE Natural Vent Insert Troubleshooting the Gas Control System SIT NOVA 820 Millivolt Valve NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: Before doing any gas control service work, remove glass front. -
Page 16: Troubleshooting Gas Control (Sit 630 Gas Valve)
Vermont Castings, Majestic Products RHE Natural Vent Insert Troubleshooting the Gas Control System Eurosit 630 Gas Valve NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position. WARNING: Before doing any gas control service work, remove glass front. -
Page 17: Troubleshooting Gas Control (Honeywell Valve)
Vermont Castings, Majestic Products RHE Natural Vent Insert Troubleshooting the Gas Control System Honeywell Millivolt Valve START CHECK Gas Supply On Supply Line Hooked Up Shutoff Valve Open Lockout Has Engaged. Wait 60 Seconds And Try Again. For Spark At Electrode While Pilot Lights With Depressing Piezo —... -
Page 18: Maintenance
Vermont Castings, Majestic Products RHE Natural Vent Insert Maintenance Burner and Burner Compartment Check to make sure that burner parts are clean. Visu- ally inspect pilot. Brush or blow away any dust or lint It is important to keep the burner and the burner accumulation. -
Page 19: Replacement Parts
22a/b 39a/b 23 a/b 41a/b 42a/b • 0836 0836 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. RHE25/32/42 parts 7/02 RHE25/32/42 Series 10000836... - Page 20 Vermont Castings, Majestic Products RHE Natural Vent Insert RHE25/32/42 Series (continued) Ref. Description RHE25 RHE32 RHE42 Log Set Complete 10000191 57896 10000206 Log Ember Front Log Front Left Log Front Right Log Rear Log Top Left Log Top Right Lava Rock (Package)
- Page 21 Vermont Castings, Majestic Products RHE Natural Vent Insert RHE25/32/42 Series (continued) Ref. Description RHE25 RHE32 RHE42 Frame Window 54455 57914 10000837 Remote Switch 53606 53606 53606 Remote Wire Harness w/ terminals 57265 57265 57265 35. Vent Safety Switch 51866 51866...
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Page 22: Optional Accessories
Vermont Castings, Majestic Products RHE Natural Vent Insert Optional Accessories Ceramic Refractory Clearance Kit and the requirements of the Air Kit when planning out the installation. Optional for RHE25 and RHE32 Follow the instructions supplied with the Zero Clear- Model Description ance Kit carefully for proper installation. - Page 23 6. Install the top louvre by using the hooks to hang it in place. Trim Top Screws FP1289 Vermont Castings, Majestic Products reserves the right to make Glass Frame changes in design, materials, specifications, prices and discontinue FP1289 colors and products at any time, without notice.
- Page 24 (Fig. 36) 7. Install brass trim to the steel frame. (Fig. 37) FP1293 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
- Page 25 Fig. 36 Engage the slots in the upper grille top louvre with 0801 the upper tabs of the hanging brackets. Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
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Page 26: B Trim Options For Rhe32
Vermont Castings, Majestic Products RHE Natural Vent Insert 3. Install the trim top deflector and use two (2) screws A4 Riser Kits to fasten it. (Fig. 40 & 41) For use with RHEDV25 (Refer to Page 34, Figure 55) 4. Remove ALL plastic protective covering from brass trim. - Page 27 Vermont Castings, Majestic Products RHE Natural Vent Insert Trim Top Channel Trim Side Trim Channel Side Channel Screw Trim Framing Inner Sides FP1262 Screws Fig. 42 RHESSD and RHESLD trim assembly. FP1263 Front View FP1262 Fig. 43 Frame mounting. A flat louvre kit OR a bay window kit need RHESSD/LD to be chosen to complete the installation.
- Page 28 Model and serial number, part description with finish and part number. FP1264 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. FP1264 Key Description...
- Page 29 (4) XL trim dimensions are for openings smaller than 30"H x 45⁵⁄₈" W (765mm x 1160mm) Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
- Page 30 6. Install the top louvre by using the hooks to hang it in place. Trim Top Screws FP1296 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Glass Frame IMPORTANT: Only trim panel assemblies approved...
- Page 31 Vermont Castings, Majestic Products RHE Natural Vent Insert B4 HEBTKP, HESBTKP, HECBTK, HECBTKMB & HEBTA Trims For use with RHEDV32 HECBTK Cast bay window and grilles in classic black trim kit HECBKMB Cast bay window and grilles in midnight black porcelain enamel trim kit...
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Page 32: Bay Front
Vermont Castings, Majestic Products RHE Natural Vent Insert On units fitted with a Honeywell brand control Hanging Bracket valve the location of the control knobs and the ignitor button may vary slightly from those shown in Figure 51. The Honeywell extension... - Page 33 HECBTK, HECBTKMB, HESBTKP, HEBTKP, HEBTA Trim Parts Replacement 0801 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings, Majestic Products Can Be Used on These Products.
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Page 34: C Trim Options For Rhe42
Vermont Castings, Majestic Products RHE Natural Vent Insert Riser Trim Dimensions B5 Cast Trim Options Cast Surround and Flat Face Length A Height B Depth C RHER1-Riser 1" 42" (1067mm) 1" (25.6mm) 2.55" (64.8mm) HECBL Cast Surround Black RHER2-Riser 2" 42" (1067mm) 2" (50.9mm) 2.58" (65.6mm) - Page 35 Trim Top Screws FP1297 Vermont Castings, Majestic Products reserves the right to make Glass Frame changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. IMPORTANT: Only Trim Panel Assemblies Approved by...
- Page 36 Figure 64. FP1296 2. Install the hanging brackets. (Fig. 65) Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue 3. Install the two (2) ceramic pieces inside the bay colors and products at any time, without notice.
- Page 37 Hanging Bracket KT204 Bay front knob ext 3/19/01 djt Vermont Castings, Majestic Products reserves the right to make KT209a changes in design, materials, specifications, prices and discontinue Fig. 65 Hanging bracket alignment. colors and products at any time, without notice.
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Page 38: Warranty
LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY •...
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