Majestic RHEDV25 Installation Instructions & Homeowner's Manual

Majestic RHEDV25 Installation Instructions & Homeowner's Manual

Direct vent insert

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Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
What to Do if You Smell Gas:
Do not try to light any appliance.
Do not touch any electric switch.
Do not use any phone in your building.
Immediately call your gas supplier from your
neighbours phone. Follow the gas suppliers
instructions.
If you cannot reach your gas supplier call the
fire department.
INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
Direct Vent Insert
Models: RHEDV25
RHEDV32
RHEDV42
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
Installation and service must be performed
by a qualified installer, service agency or
your gas supplier.
C E RT I F I E D
10000801 5/03 Rev. 4

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Summary of Contents for Majestic RHEDV25

  • Page 1 If you cannot reach your gas supplier call the your gas supplier. fire department. Vermont Castings, Majestic Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com C E RT I F I E D INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner 10000801 5/03 Rev.
  • Page 2: Table Of Contents

    Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLICANCE. Thank you and congratulations on your purchase of a Majestic fireplace. IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the manufacturers' warranty.
  • Page 3: Important Curing/Burning Instructions

    FOR SAFE INSTALLATION AND OPERATION OF with your furnace heat exchanger or car engine. YOUR VERMONT CASTINGS, MAJESTIC PRODUCTS It is not unusual for your Vermont Castings, Majestic GAS FIREPLACE PLEASE NOTE THE FOLLOWING: Products gas fireplace to give off some odor the first 1.
  • Page 4: Fireplace & Trim Dimensions

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Fireplace & Trim Dimensions 3" (75mm) Dia. R - Fireplace opening width 1 = SS or SSD Trim Q - Fireplace opening height 2 = SL or SLD Trim S - Depth of insert...
  • Page 5: Mantels

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert High Elevations Mantels Input ratings are shown in BTU per hour and are When the unit is installed into a woodburning fireplace, certified without deration for elevations up to the minimum distance the mantel can be placed above 4,500 feet (1,370m) above sea level.
  • Page 6: Fan Kit

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert 5. Once fan starts, adjust speed control to desired fan 1/2" Gas Supply speed. The fan will now automatically come on every 1/2" x 3/8" Reducer time the fireplace is in operation. Should the fan not 3/8"...
  • Page 7: Installation Of Trim Switch For Rn/Rp Gas Valves

    Venting and Installation Fig. 6 For left side installation, reverse switch position in bracket. 1. The Majestic fireplace may be installed in and vented through any solid fuel fireplace that has a SIT Valve minimum fireplace opening 28³⁄₄" wide x 21¹⁄₄" high x 16"...
  • Page 8: Liner Installation

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert 4. The chimney must be clean and in good working order and constructed of noncombustible materials. Flue gas exits through the vent 5. Make sure that all chimney cleanouts fit properly so...
  • Page 9: Ceramic Refractory Installation

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Fastener Fastener Plate Plate Flue Collar Flue Collar Plate Plate Cabinet Move Cabinet Back Make sure the flue collar 10/24" x 1¹⁄₂" plate is in contact with the Machine Screw back edge of the cabinet top...
  • Page 10: Venting Components

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Venting Components 8" x 12" Vent Termination Kit Model: HEDVT (8" x 12") (Fit typical 8" x 12" and 9" x 13" flue tile) Kit Includes: A - 8" x 12" Vent Termination (x1)
  • Page 11: Operating Instructions

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Operating Instructions General Glass Information Only ceramic glass approved by Vermont Castings, Majestic Products may be used for replacement on this unit. Glass Frame 1. The use of substitute glass will void all product warranties.
  • Page 12: Large Lava Rock Placement

    Turn clockwise to decrease to increase Burner Lava Rock flame height Placement flame height LG279 Fig. 18 RHEDV25 log and lava rock placement. Fig. 21 Flame adjustment knob for Honeywell Valve. SIT Valve Turn Turn clockwise counterclockwise to decrease to increase...
  • Page 13: First Firing

    After each lighting, vapor may condense and fog the glass; this moisture disap- RHEDV25/32 pears within a few minutes of burning. LG283 Fig. 25 Correct burner flame appearance for RHEDV25 and RHEDV32 models. RHEDV42 LG283 Fig. 26 Correct burner flame appearance for RHEDV42.
  • Page 14: Lighting & Operating Instructions

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Lighting And Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 15: Troubleshooting Gas Control (820 Millivolt Gas Vale)

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Troubleshooting the Gas Control System SIT NOVA 820 Millivolt Valve NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: Before doing any gas control service work, remove glass front.
  • Page 16: Troubleshooting Gas Control (Sit 630 Gas Valve)

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Troubleshooting the Gas Control System Eurosit 630 Gas Valve NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position. WARNING: Before doing any gas control service work, remove glass front.
  • Page 17: Troubleshooting Gas Control (Honeywell)

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Troubleshooting the Gas Control System Honeywell Millivolt Valve START CHECK Gas Supply On Supply Line Hooked Up Shutoff Valve Open Lockout Has Engaged. Wait 60 Seconds And Try Again. For Spark At Electrode While Pilot Lights With Depressing Piezo 1/8"...
  • Page 18: Maintenance

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Maintenance Burner and Burner Compartment Visually inspect pilot. Brush or blow away any dust or lint accumulation. If pilot orifice is plugged, disassembly It is important to keep the burner and the burner may be required to remove any foreign material from compartment clean.
  • Page 19: Replacement Parts

    24a/b 11 a/b 8a/b 13 18 9 a/b 22a/b 23 a/b 0801 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. RHEDV25/32/42 Series 10000801...
  • Page 20 Vermont Castings, Majestic Products RHEDV Direct Vent Insert RHEDV25/32/42 Series (continued) Ref. Description RHEDV25 RHEDV32 RHEDV42 Log Set Complete 10000199 57896 10000206 Log Ember Front Log Front Left Log Front Right Log Rear Log Top Left Log Top Right Lava Rock (Package)
  • Page 21 Vermont Castings, Majestic Products RHEDV Direct Vent Insert RHEDV25/32/42 Series (continued) Ref. Description RHEDV25 RHEDV32 RHEDV42 Speed Control 51738 51738 51738 Speed Control Knob 51882 51882 51882 Glass with Gasket 10000803 5459/7 54234 Gasket Glass 57316 57316 57316 Frame Window...
  • Page 22: Optional Accessories

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Optional Accessories Remote Controls A Trim Options for RHEDV25 Optional remote control units are available to control A1 RHE25SSP, HE25LP Trims different functions of the appliance. For use with RHEDV25 Model Function(s) Controlled...
  • Page 23 Trim Top Screws FP1289 Glass Frame Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.
  • Page 24 7. Install brass trim to the steel frame as shown in FP1293 Figure 36. Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products.
  • Page 25 0801 KT211a Vermont Castings, Majestic Products reserves the right to make Fig. 35 Engage the slots in the upper grille top louvre with the changes in design, materials, specifications, prices and discontinue upper tabs of the hanging brackets.
  • Page 26: B Trim Options For Rhedv32

    3. Install the trim top deflector and use two screws to A4 Riser Kits fasten it. (Fig. 39 & 40) For use with RHEDV25 (Refer to Page 34, Figure 55) 4. Remove ALL plastic protective covering from brass trim. 1. Install the unit according to Homeowner’s Manual.
  • Page 27 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Trim Top Channel Trim Trim Side Side Channel Channel Deflector Trim Top Screw Trim Framing Inner Sides FP1262 Screws Front View FP1263 Fig. 41 RHESSD and RHESLD trim assembly. Fig. 41 Frame mounting.
  • Page 28 When ordering, always give the following informa- tion: Model and serial number, part description with finish and part number. Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Key Description...
  • Page 29 (4) XL trim dimensions are for openings smaller than 30"H x 45⁵⁄₈" W (765mm x 1160mm) Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
  • Page 30 (Fig. 43 & 44) FP1296 Trim Top Vermont Castings, Majestic Products reserves the right to make Screws changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
  • Page 31 Vermont Castings, Majestic Products RHEDV Direct Vent Insert B4 HEBTKP, HESBTKP, HECBTK, HECBTKMB & HEBTA Trims For use with RHEDV32 HECBTK Cast bay window and grilles in classic black trim kit HECBKMB Cast bay window and grilles in midnight black porcelain enamel trim kit...
  • Page 32 Vermont Castings, Majestic Products RHEDV Direct Vent Insert On units fitted with a Honeywell brand control Hanging Bracket valve the location of the control knobs and the ignitor button may vary slightly from those shown in Figure 49. The Honeywell exten-...
  • Page 33 HECBTK, HECBTKMB, HESBTKP, HEBTKP, HEBTA Trim Parts Replacement 0801 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings, Majestic Products Can Be Used on These Products.
  • Page 34: C Trim Options For Rhedv42

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Riser Trim Dimensions B5 Cast Trim Options Length A Height B Depth C Cast Surround and Flat Face RHER1-Riser 1" 42" (1067mm) 1" (25.6mm) 2.55" (64.8mm) HECBL Cast Surround Black RHER2-Riser 2" 42" (1067mm) 2" (50.9mm) 2.58" (65.6mm)
  • Page 35 7. Install the top louvre assembly by using the hooks to hang it in place. Trim Top Screws Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue Glass Frame colors and products at any time, without notice.
  • Page 36 Figure 62. FP1293 2. Install the hanging brackets, as shown in Figure 63. Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue 3. Install the two ceramic pieces inside the bay window.
  • Page 37 Fig. 62 Install the knob extensions. (Only for RN/RP models) Hanging Bracket KT209a Vermont Castings, Majestic Products reserves the right to make Fig. 63 Hanging bracket alignment. changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
  • Page 38: Warranty

    LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY Any part and/or component replaced under the provisions of this •...

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