Piston Installation; Cylinder Installation - Sym MAXSYM 400i Service Manual

Piston Installation

Install piston and piston pin, and place the IN
marks on the piston top side forward to inlet valve.
Install new piston pin clip.
Caution
Do not let the opening of piston pin clip align
with the piston cutout.
Place a piece of cloth between piston and
crankcase in order to prevent snap ring from
falling into crankcase as operation.

Cylinder Installation

Clean up all residues and foreign materials on the
matching surface of crankcase. Pay attention to
not let these residues and foreign materials fall
into crankcase.
Caution
Soap the residues into solvent so that the
residues can be removed more easily.
Install dowel pins and new cylinder gasket.
To this chapter contents
Dowel pins
7. Cylinder / Piston
Clip end gap
Cutout
7-7