Keating Of Chicago NSTANT RECOVERY AA2000 User Manual

Series 2000 gas fryer
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INSTANT RECOVERY
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE
Record the Model No. and Serial of this Instant Recovery® Gas Fryer in the space provided below.
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should ser-
vice be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating com-
mercial fryers are intended for other than household use.
Important Safety Instructions . . . . . . . . . . . . . . .i
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . .1
Damage During Shipment . . . . . . . . . . . . . . . . .1
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
National Code Requirement . . . . . . . . . . . . . . .1
Gas Connectors & Pipe Size . . . . . . . . . . . . . .2
Flexible Gas Connection & Quick Disconnect
Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Restraining Devices . . . . . . . . . . . . . . . . . . . . .2
Electrical Connection . . . . . . . . . . . . . . . . . . . .2
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PLACING YOUR KEATING FRYER IN OPERA-
TION
Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
This Owner's Guide provides specific operating instructions for your model. Use the Instant Recovery®
Fryer only as instructed in this Service Guide.
Si desea obtener usa copia en español de estes Manual del Usario, sirvase escribir la dirección que
se incluye a continuadión.
SERIES 2000 FRYER MANUAL
Serial No. __________________________
Model No. __________________________
Keep these numbers for future reference
CONTENTS:
Versión en español
1-800-KEATING
w w w. k e a t i n g o f c h i c a g o . c o m
GAS FRYER
®
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Oil Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . .6
Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Cleaning and Boil-Out . . . . . . . . . . . . . . . . . .6-8
Preventive Maintenance Chart . . . . . . . . . . . . .9
Hi-Limit Check Bi-Monthly . . . . . . . . . . . . . . . . .9
Thermostat Calibration . . . . . . . . . . . . . . . . . . .9
Thermostat Bulb Positioning . . . . . . . . . . . . . . .9
Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . .11
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . .11-15
Wiring Diagrams . . . . . . . . . . . . . . . . . . . .15-18
Gas Fryer 2000
8
05/12

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Summary of Contents for Keating Of Chicago NSTANT RECOVERY AA2000

  • Page 1: Table Of Contents

    SERIES 2000 FRYER MANUAL INSTANT RECOVERY GAS FRYER ® READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE Record the Model No. and Serial of this Instant Recovery® Gas Fryer in the space provided below. Serial No. __________________________ Model No. __________________________ Keep these numbers for future reference IMPORTANT: Keep a copy of your bill of sale.
  • Page 2 Purchaser should post in a prominent location instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier. Improper installation, FOR YOUR SAFETY adjustment, alteration, Do not store or service or maintenance use gasoline or can cause property...
  • Page 3: Introduction

    INTRODUCTION FIRST STEPS POSITIONING Instructions in this manual should be read thoroughly Keep appliance area free and clear of any com- before attempting to operate this Keating Gas Fryer. All bustibles. Position the Keating Gas Fryer 6 inches installation and service on Keating equipment must be (152mm) from any combustible material.
  • Page 4: Gas Connectors & Pipe Size

    only on the type of gas specified by the user and indi- If more than one gas unit is on the same supply line, cated on the serial plate located inside the door. The you may require a larger line. Consult your local gas gas may be natural, propane or manufactured.
  • Page 5: Leveling

    receptacle. Do not cut or remove the grounding prong THIS FRYER MAY NOT BE ALTERED, MODIFIED from this plug. (Model AA has no electric connection). OR CHANGED IN ANY WAY. LEVELING FILLING NOTE: Before filling the fryer make certain the fryer vessel is sanitized, dry and the drain valve is completely closed.
  • Page 6 NOTE: Unless you have an AA model your fryer cannot be operated during a power failure. AA MODELS OPERATING INSTRUCTIONS START-UP PROCEDURE WARNING: DO NOT START FRYER WITHOUT FIRST FILLING FRYER POT. STEP 1. Set thermostat to the "OFF" position. AA CONTROL PANEL STEP 2.
  • Page 7: Cooking

    STEP 1. Set "MELT-IDLE-FRY" switch to "IDLE" posi- Select "MELT" with solid shortening until tion and thermostat to the "OFF" position. liquid shortening is 1" from full mark then STEP 2. Turn "MAIN POWER" switch to the "ON" switch to the "FRY" position. Burners will position.
  • Page 8: Shutdown

    DRAINING C C A A U U T T I I O O N N OPERATION OF THIS FRYER SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES. Set thermostat to the desired frying temperature. C C A A U U T T I I O O N N CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER TO PREVENT SPLASHING HOT OIL FROM FRYER VESSEL.
  • Page 9: Cleaning And Boil-Out

    TO AVOID DAMAGING THE FRYER, DO NOT C C A A U U T T I I O O N N POWER WASH, SPRAY OR HOSE IT DOWN WHILE A KEATING FRYER OR FILTER SHOULD BE DRAINED CLEANING IT. ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL.
  • Page 10: Operator Self Help Check List

    5. Open the discard valve located near the quick dis- Wait until filter drawer is cool before cleaning, connect in the filter cabinet. approximately 15 minutes. 6. The hose may now be used to pump the oil into the 15. Remove filter drawer, drain, clean and dry. shortening handling system and discarded proper- 16.
  • Page 11: Preventative Maintenance

    PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily, week- ly, monthly and yearly intervals as necessary. Following preventive maintenance procedures will help keep your fryer working efficiently. Proper care and servicing will lead to years of quality performance. Thermostat calibration PREVENTIVE MAINTENANCE CHART NOTE: Locate thermometer in same position for every calibration.
  • Page 12: Timer

    REQUIRED TEST EQUIPMENT: “KEATING” ELECTRONIC TIMER (PART # 023709) Multimeter (for testing continuity) CHECKING CONTINUITY WITH THE MULTIMETER 1. Rotate the thermostat shaft until an audible click is heard. 2. Rotate the thermostat shaft left and right ten times causing the switch to click on and off ten times, while using the Multimeter to verify continuity.
  • Page 13: Warranty Repairs

    STEP 2 PRESS all 3 buttons in sequence: left-center-right. WARRANTY REPAIRS The BEEPER will BEEP when each button is pressed. If BEEPER does not BEEP, the timer is Keating's warranty begins with the date of installation. defective. STOP TESTING. Reset procedure is completed when 1:00 appears on the digital dis- In the event that your Fryer, under warranty, needs play.
  • Page 14 QTY. DESCRIPTION PART # CONTROL PANEL TS GAS THERMOSTAT DIAL PLATE 375° 058037 THERMOSTAT KNOB, BLACK 060612 GAS FRYER THERMOSTAT 14” 14CM and AA 023145 10x11 18 and up 035553 SWITCH ROCKER WHITE ON/OFF 035030 SWITCH ROCKER MOMENTARY 032297 HIGH LIMIT (RESETTABLE) 034357 CONTROL PANEL BB GAS TS CONTROL PANEL...
  • Page 15 ELECTRICAL BOX ASSEMBLY GAS FRYER POT ASSEMBLY 14BB & 14TS GAS (Front Drain Shown) (TS and BB ONLY) QTY. DESCRIPTION 3 FIN RADIANT 000041 POT 14” GAS WELDMENT Call 800-KEATING BURNER 028048 DRAIN VALVE 004553 QTY. DESCRIPTION REAR DRAIN VALVE (NOT SHOWN) 016341 RUNNER PILOT ASSEMBLY 018814...
  • Page 16 POT ASSEMBLY 18BB & 18TS GAS POT ASSEMBLY 20BB & 20TS GAS (Front Drain Shown) (Front Drain Shown) QTY. DESCRIPTION QTY. DESCRIPTION 3 FIN RADIANT 000041 3 FIN RADIANT 000041 POT 20” GAS WELDMENT Call 800-KEATING POT 18” GAS WELDMENT Call 800-KEATING BURNER 028048...
  • Page 17: Wiring Diagrams

    AA2000 ELECTRICAL ASSEMBLY BB2000 ELECTRICAL ASSEMBLY...
  • Page 18 Electrical Assembly not shown to scale TS2000 ELECTRICAL ASSEMBLY Electrical Assembly not shown to scale BB ELECTRICAL ASSEMBLY WITH SE FILTER...
  • Page 19 TS ELECTRICAL ASSEMBLY WITH SE FILTER BASKET LIFT ELECTRICAL ASSEMBLY (ALL FRYERS)
  • Page 20 PROBLEM PROBABLE CAUSE SOLUTION Fryer overshoots a. Thermostat bulb improperly a. Adjust bulb position. See page 9 – temperature setting. placed. Thermostat Bulb Positioning. b. Thermostat out of calibration. b. Calibrate thermostat. See page 9 – Calibration. Oil in fryer vessel smokes. a. Oil has begun to breakdown. a.
  • Page 22: Service Information

    Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. 8901 West 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 FAX: (708) 246-3100 Toll Free 1-800-KEATING (In U.S.

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