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Keating Of Chicago SERIES 2009 Manual

Gas fryer
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Download this manual See also: User Manual
INSTANT RECOVERY
GAS FRYER
SERIES 2009
MANUAL
IMPORTANT:
THE USER'S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS
FOR YOUR MODEL. USE THE INSTANT RECOVERY® GAS FRYER ONLY AS
INSTRUCTED IN THIS MANUAL.
KEEP A COPY OF YOUR BILL OF SALE.
The date on the bill establishes the warranty period should service be required.
If service is performed, it is in your interest to obtain and keep all receipts.
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL.
Record the Serial number and Model number of this Instant Recovery
the spaces provided. Keep these numbers for future reference.
Keating commercial fryers are not intended for household use.
As continuous product improvement occurs, specifi cations may be
changed without notice.
1-800-KEATING | keatingofchicago.com
SERIAL NUMBER
MODEL NUMBER
®
®
Gas Fryer in
gasfryer2009_2013
Part # 038142
11/15

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Summary of Contents for Keating Of Chicago SERIES 2009

  • Page 1 ® INSTANT RECOVERY GAS FRYER SERIES 2009 MANUAL IMPORTANT: THE USER'S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL. USE THE INSTANT RECOVERY® GAS FRYER ONLY AS INSTRUCTED IN THIS MANUAL. KEEP A COPY OF YOUR BILL OF SALE. The date on the bill establishes the warranty period should service be required.

  • Page 2: For Your Safety

    PURCHASER SHOULD POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CON- SULTING THE LOCAL GAS SUPPLIER. WARNING Burns Shock Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.

  • Page 3: Table Of Contents

    GAS FRYER - SERIES 2009  TABLE OF CONTENTS Cooking ................9 Important Safety Instructions ..........i Timer Programming ............10 INTRODUCTION .............. 1 INSTALLATION Oil Breakdown ............... 10 Damage During Shipment ..........1 Draining ................ 10 Drop-In Fryer Counter Cut-Out/Installation ......2 Cleaning and Boil-Out ..........

  • Page 4: Drop-In Fryer Counter Cutout/Installation

    SAFETY PRECAUTIONS DROP-IN FRYER COUNTER CUTOUT/INSTALLATION TYP. “A” 45° 5/8" THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY IN- STRUCTIONS ARE NOT FOLLOWED. DETERMINED BY CUTTING TOOL USED • This service manual should be retained in a safe 1/8"...

  • Page 5: First Steps Positioning

    GAS FRYER - SERIES 2009  equipment is designed and manufactured to oper- FIRST STEPS ate only on the type of gas specifi ed by the user and indicated on the serial plate located inside the door. POSITIONING The gas may be natural, propane or manufactured. The...

  • Page 6: Gas Connectors & Pipe Size

    NOTE: The installer is responsible for attaching the tip- GAS CONNECTIONS AND PIPE SIZE ping restraint. See page 2 for drop-in installation. A single Keating Gas Fryer requires a standard gas If disconnection of the restraint is necessary, it pipe size of 3/4 inch (19mm) I.D. connection. Multiple must be reconnected when the Keating Gas Fryer fryers with a common manifold will require a minimum is returned to its originally installed position.

  • Page 7: Flexible Gas Connection & Quick Disconnect Devices

    GAS FRYER - SERIES 2009 If more than one gas unit is on the same supply line, you may require a larger line. Consult your local gas PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR company to assure adequate volume and pressure.

  • Page 8: Shutdown

    (See lighting instructions plate attached to the inner 7. Set thermostat to desired temperature, turn door of Keating Gas Fryer.) Model AA does not require “MAIN POWER” switch to the “ON” position. an electrical connection. The burners will come on. Make sure that the Keating Gas Fryer is plugged in.
  • Page 9 GAS FRYER - SERIES 2009 SERIES 2006 BB MODELS 5. Set “MELT-FRY” switch to “FRY.” The burners OPERATING INSTRUCTIONS will come on. Select “MELT” with solid shortening until liquid shortening is 1" from full, then switch to the “FRY” position after packing shortening around burner tubes.
  • Page 10 SERIES 2006 TS MODELS SERIES 2009 TS SPARK IGNITION MODELS OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS TS SPARK IGNITION CONTROL PANEL TS CONTROL PANEL – SERIES 2006 SERIES 2006 TS SPARK IGNITION CONTROL PANEL TS CONTROL PANEL – SERIES 2009 SERIES 2009...

  • Page 11: Cooking

    GAS FRYER - SERIES 2009 SERIES 2000-2010 CPU MODELS SERIES 2000 CPU SPARK IGNITION MODELS OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS CPU SPARK IGNITION SERIES 2000 CPU CONTROL PANEL SERIES 2000 DO NOT START FRYER WITHOUT FIRST FILLING FRY POT. START-UP PROCEDURE 1.

  • Page 12: Timer Programming

    OPERATING LOGIC When the timer is powered up, the display will show • OPERATION OF THIS FRYER SHOULD BE LIMITED the time setting for the cook time that was operated TO PERSONNEL WHO HAVE BEEN THOROUGHLY last and the relay output contacts will be open. To TRAINED IN OPERATING PROCEDURES.

  • Page 13: Cleaning And Boil-Out

    GAS FRYER - SERIES 2009 1. Operator should be outfi tted with 1. Operator should be outfi tted with proper attire proper attire including: including: – Oil and heat resistant gloves – Oil and heat resistant gloves – Oil and heat resistant apron –...
  • Page 14 CLEANING AND BOIL-OUT FOR A FRYER 6. The hose may now be used to pump the oil into WITH BUILT IN FILTER SYSTEM the shortening handling system and discarded properly. When cleaning and boiling out your fryer use Keating 7. Remove oil container to a secure area to prevent Sea Powder and Keating Klenzer to keep your fryer in accidental spillage.

  • Page 15: Operator Self Help Check List

    GAS FRYER - SERIES 2009 PREVENTATIVE MAINTENANCE CHART To avoid damaging the fryer, do not power wash, TIME FRAME OPERATOR/OWNER spray or hose it down while cleaning it. AT LEAST • Check lights and controls. DAILY* 18. Pump must be primed with oil after boil-out with •...

  • Page 16: Thermostat Bulb Positioning

    NOTE: Locate thermometer in same position for REQUIRED TEST THERMOSTAT Multimeter (for testing continuity) every calibration. Left front corner of fryer vessel at the High Limit Bulb is recommended. CHECKING CONTINUITY WITH THE MULTIMETER 4. If temperature of fryer is found to be more or 1.

  • Page 17: Warranty Repairs

    # is 022770. WARRANTY REPAIRS Keating’s warranty begins with the date of installation. In the event that your Instant Recovery® Fryer, under warranty, needs repairs other than routine cleaning, you are requested to contact KEATING OF CHICAGO, INC. (1-800 KEATING). 1-800-KEATING...

  • Page 18: Troubleshooting

     SERVICE DIAGNOSIS The following diagnosis is only to be used as a guide to qualifi ed service personnel. Keating recommends that you use a qualifi ed & licensed service company. (Equipment still under warranty requires it.) Call 1-800-KEATING if you need assistance in locating a qualifi ed service company. NOTE: To correctly and quickly diagnose the system, the chart below should be followed in sequential order.
  • Page 19 GAS FRYER - SERIES 2009 PROBLEM PROBABLE CAUSE SOLUTION Burners with not light a. Gas valve knob in incorrect position. a. Rotate gas valve knob to ON. Turn (AA & CMG Models) power switch ON. Set thermostat to desired temperature.

  • Page 20: Ordering Parts

    PROBLEM PROBABLE CAUSE SOLUTION Flames come out front of fryer a. Exhaust problems. a. Install defl ector to block down draft. Install or adjust fl ue restrictors. If problem persists, contact your HVAC representative. b. Radiants have slipped forward. b. Reposition radiants. c.

  • Page 21: Parts List

    GAS FRYER - SERIES 2009 GAS FRYER PARTS LIST - MODELS WITH UNI-POT (Part numbers correspond to pages 20-22) ITEM DESCRIPTION MODEL PART # 10x11 34x24 Quantity Per Model GAS VALVE, MILLIVOLT AA, CMG NATURAL 023625 PROPANE 023624 GAS VALVE, 24V BB, TS 1/2"...
  • Page 22 GAS FRYER ASSEMBLY (See Part Numbers on page 19) FLUE SPLASHBACK Item # 22 BURNER AIR SHUTTER Top & Side Views Top & Side Views Front View Front View Door Catch, Magnet Door Catch, Magnet (Series 2000 to 11/2001) (Series 2001 to Current) LEG CHANNEL WITH LEGS MANIFOLD...
  • Page 23 GAS FRYER - SERIES 2009 RUNNER PILOT ASSEMBLY - SERIES 2000 - 2005 (Spark Ignition Models see page 30) LOCK LOCK Models 18 - 20 AA Models 10x11, 14 AA, CMG LOCK LOCK Models 18 - 24 BB, TS Models 10x11, 14 BB, TS...
  • Page 24 RUNNER PILOT ASSEMBLY - SERIES 2005 - 2009 (Spark Ignition Models see page 30) LOCKNUT LOCKNUT Series 2005 Models 10x11, 14 BB & TS Series 2005 Models 10x11, 14 AA & CMG LOCKNUT LOCKNUT TO GAS VALVE Series 2005 Models 18 & 20 AA LOCKNUT LOCKNUT TO GAS VALVE...
  • Page 25 GAS FRYER - SERIES 2009 CONTROL PANEL AA & CM GAS - SERIES 2000 CONTROL PANEL AA & CM GAS - SERIES 2006 CONTROL PANEL FRONT CONTROL PANEL FRONT BACK PANEL - REAR DRAIN UNIT (Not CM) B, C BACK PANEL...
  • Page 26 CONTROL PANEL AA & CM GAS - SERIES 2010 CONTROL PANEL BB GAS - SERIES 2000 CONTROL PANEL FRONT CONTROL PANEL FRONT B, C BACK PANEL BACK PANEL - FRONT DRAIN UNIT ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION THERMOSTAT DIAL PLATE HIGH LIMIT (Resettable) 250°- 375°F 058037...
  • Page 27 GAS FRYER - SERIES 2009 CONTROL PANEL BB GAS - SERIES 2006 CONTROL PANEL BB SPARK IGNITION - SERIES 2006 CONTROL PANEL FRONT B, C B, C BACK PANEL - REAR DRAIN UNIT BACK PANEL - REAR DRAIN UNIT (BEHIND HI-LIMIT)
  • Page 28 CONTROL PANEL BB SPARK IGNITION - CONTROL PANEL TS GAS - SERIES 2000 SERIES 2006 (Continued) BACK PANEL - FRONT DRAIN UNIT CONTROL PANEL FRONT B, C BACK PANEL - REAR DRAIN UNIT ITEM QTY DESCRIPTION SPARK IGNITION MODULE 24 058439 (Check pages 29-30 for accuracy) CIRCUIT BREAKER 3AMP 1P...
  • Page 29 GAS FRYER - SERIES 2009 CONTROL PANEL TS GAS - SERIES 2006 CONTROL PANEL TS GAS FOR 34x24 MODEL - SERIES 2007 FOR ALL OTHER MODELS - SERIES 2009 CONTROL PANEL FRONT CONTROL PANEL FRONT H, J I, J BACK PANEL - REAR DRAIN UNIT...
  • Page 30 CONTROL PANEL TS SPARK IGNITION - CONTROL PANEL TS SPARK IGNITION - SERIES 2006 FOR 34x24 MODEL - SERIES 2007 FOR ALL OTHER MODELS - SERIES 2009 CONTROL PANEL FRONT CONTROL PANEL FRONT BOOT BLACK WASHER SEALING RING G, H...
  • Page 31 GAS FRYER - SERIES 2009 CPU CONTROL PANEL - SERIES 2007 CPU CONTROL PANEL - SERIES 2010 CONTROL PANEL FRONT CONTROL PANEL FRONT BOOT BLACK WASHER SEALING RING HEX NUT INSERT BACK PANEL - FRONT DRAIN UNIT BACK PANEL - FRONT DRAIN UNIT...
  • Page 32 SPARK IGNITION DESIGN VARIATIONS Design Valid Approx. 1994 - 2002 ITEM QTY DESCRIPTION SPARK IGNITION ELECTRODE 058591 RUNNER PILOT TUBE 10×11 019796 14" 019394 18" 005610 20" 005611 24" 34×24 010768 SPARK IGNITION MODULE 24V 028620 SPARK ELECTRODE CABLE FLAME SWITCH 037406 *NOT SHOWN Design Valid Approx.
  • Page 33 GAS FRYER - SERIES 2009 BASKET LIFT POWER SUPPLY BOX & BASKET LIFT ASSEMBLY (not shown to scale) Figure 7 Figure 6 Basket Lift Power Supply Box Basket Lift Assembly Top View Side View Housing Top View Bottom View NOTES: 1.
  • Page 34 BASKET LIFT POWER SUPPLY BOX 2007 - CPU & NON-CPU TOP VIEW TO LEFT BASKET TO CONTROL PANEL BACK / TRAY TO RIGHT BASKET SIDE VIEW ITEM DESCRIPTION TRANSFORMER STEPDOWN 24VAC 100VA 058359 RELAY DPDT 24VAC 030844 RELAY DPDT 24VAC (CPU MODEL) 017673 RECTIFIER 24VDC...

  • Page 35: Wiring Diagrams

    GAS FRYER - SERIES 2009  WIRING DIAGRAMS (SEE INSIDE FRYER DOOR FOR CURRENT WIRING DIAGRAMS) CM & AA 2000 ELECTRICAL ASSEMBLY FRONT DRAIN CONTROL PANEL BACK CONTROL PANEL MANIFOLD INSERT MILLIVOLT GAS VALVE COMPONENT CODES: HI-LIMIT SWITCH POWER SWITCH...
  • Page 36 AA 2010 ELECTRICAL ASSEMBLY FRONT DRAIN COMPONENT CODES: HI-LIMIT SWITCH POWER SWITCH THERMOSTAT WIRE COLOR CODES: - BLACK - RED WH - WHITE - YELLOW NOTE: ALL WIRES ARE 18 AWG BB 2000 ELECTRICAL ASSEMBLY keatingofchicago.com...
  • Page 37 GAS FRYER - SERIES 2009 BB 2000 ELECTRICAL ASSEMBLY WITH SAFE & EASY® FILTER (Electrical Assembly not Shown to Scale) WIRE COLOR CODES: COMPONENT CODES: - BLACK BASKET-LIFT CONNECTOR - BROWN CIRCUIT BREAKER - BLUE FLAME SENSOR - GREEN GAS VALVE...
  • Page 38 BB 2006 ELECTRICAL ASSEMBLY WITH SAFE & EASY® FILTER WIRE COLOR CODES: COMPONENT CODES: - BLACK CIRCUIT BREAKER - BROWN FAT MELT TIMER SWITCH - BLUE FLAME SWITCH - GREEN HI-LIMIT SWITCH - ORANGE HOLD TO LIGHT PILOT SWITCH - RED MELT/FRY SWITCH WH - WHITE POWER SWITCH...
  • Page 39 GAS FRYER - SERIES 2009 34x24 BB 2007 ELECTRICAL ASSEMBLY - FRONT DRAIN WIRE COLOR CODES: COMPONENT CODES: - BLACK CIRCUIT BREAKER - BROWN FAT MELT TIMER SWITCH - BLUE FLAME SWITCH - GREEN HI-LIMIT SWITCH - ORANGE HOLD TO LIGHT PILOT SWITCH...
  • Page 40 TS 2000 ELECTRICAL ASSEMBLY (Electrical Assembly not Shown to Scale) TS 2000 ELECTRICAL ASSEMBLY WITH SAFE & EASY® FILTER WIRE COLOR CODES: - BLACK - BROWN COMPONENT CODES: - BLUE BASKET-LIFT CONNECTOR - GREEN CIRCUIT BREAKER - ORANGE SE FILTER RECEPTACLE - RED FLAME SENSOR WH - WHITE...
  • Page 41 GAS FRYER - SERIES 2009 TS 2007 ELECTRICAL ASSEMBLY - FRONT DRAIN WIRE COLOR CODES: - BLACK - BROWN - BLUE - GREEN - ORANGE - RED WH - WHITE - YELLOW NOTES: ALL WIRES ARE 18 AWG 120 VAC ———...
  • Page 42 TS 2007 ELECTRICAL ASSEMBLY BASKET-LIFT - FRONT DRAIN NOTES: ALL WIRES ARE 18 AWG 120 VAC ——— 24 VAC WIRE COLOR CODES: - BLACK - BROWN B /R - BLACK/RED - BLUE - GREEN - ORANGE - RED WH - WHITE - YELLOW COMPONENT CODES: CIRCUIT BREAKER...
  • Page 43 GAS FRYER - SERIES 2009 TS 2009 ELECTRICAL ASSEMBLY BASKET-LIFT - FRONT DRAIN WIRE COLOR CODES: - BLACK - BROWN B/R - BLACK/RED - BLUE - GREEN - ORANGE - RED WH - WHITE - YELLOW NOTES: ALL WIRES ARE 18 AWG 120 VAC ———...
  • Page 44 TS 2007 ELECTRICAL ASSEMBLY SPARK IGNITION WITH SAFE & EASY® FILTER WIRE COLOR CODES: - BLACK - BROWN - BLUE - GREEN - ORANGE - RED WH - WHITE - YELLOW NOTES: ALL WIRES ARE 18 AWG 120 VAC ——— 24 VAC COMPONENT CODES: CIRCUIT BREAKER...
  • Page 45 GAS FRYER - SERIES 2009 34x24 TS 2007 ELECTRICAL ASSEMBLY SPARK IGNITION - FRONT DRAIN WIRE COLOR CODES: - BLACK - BROWN - BLUE - GREEN - ORANGE - RED WH - WHITE - YELLOW NOTES: ALL WIRES ARE 18 AWG 120 VAC ———...
  • Page 46 34 x 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY - FRONT DRAIN WIRE COLOR CODES: COMPONENT CODES: - BLACK CIRCUIT BREAKER - BROWN FAT MELT TIMER SWITCH - BLUE FLAME SWITCH - GREEN HI-LIMIT SWITCH - ORANGE HOLD TO LIGHT PILOT SWITCH - RED MELT/FRY SWITCH...
  • Page 47 GAS FRYER - SERIES 2009 34 x 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY WITH SAFE & EASY® FILTER WIRE COLOR CODES: COMPONENT CODES: - BLACK CIRCUIT BREAKER - BROWN FAT MELT TIMER SWITCH - BLUE FLAME SWITCH...
  • Page 48 CPU 2007 ELECTRICAL ASSEMBLY - FRONT DRAIN WIRE COLOR CODES: - BLACK - BROWN - BLUE - GREEN - ORANGE - RED WH - WHITE - YELLOW NOTES: ALL WIRES ARE 18 AWG 120 VAC ——— 24 VAC 24 VDC ——— COMPONENT CODES: CIRCUIT BREAKER COMPUTER...
  • Page 49 GAS FRYER - SERIES 2009 CPU 2007 ELECTRICAL ASSEMBLY SPARK IGNITION - FRONT DRAIN WIRE COLOR CODES: - BLACK - BROWN - BLUE - GREEN - ORANGE - RED WH - WHITE - YELLOW NOTES: ALL WIRES ARE 18 AWG 120 VAC ———...
  • Page 50 BASKET-LIFT ELECTRICAL ASSEMBLY PRE 2007 (ALL FRYERS) NOTES: ALL WIRES EXCEPT 13 & 14 ARE 18 GAUGE WIRES 13 & 14 USE PN 028743 OR SIMILAR COMPONENT CODES: L & R - 24V AC RELAYS RECTIFIER BRIDGE 4A/250V FOR FRYER EQUIPPED WITH CPU USE 24V DC RELAYS, FOR ALL OTHERS USE 24V AC RELAYS keatingofchicago.com...
  • Page 51 GAS FRYER - SERIES 2009 BASKET-LIFT ELECTRICAL ASSEMBLY - SERIES 2007 COMPONENT CODES: - ACTUATOR - BRIDGE RECTIFIER - RELAY 24VAC - TRANSFORMER (100VA) WIRE COLOR CODES: - BLACK - BROWN B/R - BLACK/RED - BLUE - GREEN - ORANGE...

  • Page 54: Service Information

    CUSTOM PASTA FILTER SYSTEM TOP-SIDE COOKER HOTPLATE I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS. SIGNED: DATE: KEATING OF CHICAGO, INC. 1-800-KEATING 8901 West 50th Street PHONE: 708-246-3000 McCook, IL 60525-6001 FAX: 708-246-3100 Serving Those Who Serve the Very Best...

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