Hayward EnergyLine Pro Installation Instructions Manual

Hayward EnergyLine Pro Installation Instructions Manual

Swimming pool heat pump unit
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E
L
NERGY
INE PRO
SWIMMING POOL HEAT PUMP UNIT
Installation & Instruction Manual

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Summary of Contents for Hayward EnergyLine Pro

  • Page 1 NERGY INE PRO SWIMMING POOL HEAT PUMP UNIT Installation & Instruction Manual...
  • Page 2: Table Of Contents

    CONTENTS 1. Preface 2. Specifications 2.1 Technical data for the swimming pool heat pump unit 2.2 Operating range 2.3 Dimensions 3. Installation and connection 3.1 Functional diagram 3.2 Heat pump unit 3.3 Hydraulic connection 3.4 Electrical connection 3.5 Initial start-up 3.6 Water flow setting 4.
  • Page 3: Preface

    1. PREFACE We thank you for purchasing this Hayward swimming pool heat pump unit. This product was designed according to strict manufacturing standards to satisfy the required quality levels. This manual includes all of the necessary information concerning installation, debugging and maintenance. Please attentively read this manual before opening the unit or before carrying out any maintenance operations on it.
  • Page 4: Specifications

    2. SPECIFICATIONS 2.1 Technical data for the swimming pool heat pump unit...
  • Page 5: Operating Range

    The maximum heating temperature is set at 32°C to prevent damage to the liners. Hayward cannot be held responsible if used at a temperature above +32°C.
  • Page 6: Dimensions

    2. SPECIFICATIONS (continued) 2.3 Dimensions Models: ENP1MS/ENP2MS Unit: mm Water inlet Water outlet Drainage Frontal view 1025 Overhead view Models: ENP3MS/ENP4MS/ENP5MS Unit: mm ENP4TS/ENP5TS Water inlet Water outlet Drainage 1140...
  • Page 7: Installation And Connection

    3. INSTALLATION AND CONNECTION 3.1 Functional Diagram Filter Water Inlet valve By-pass Pump valve filtration Water outlet Water outlet Chlorinator cell valve Pool (or other treatment) Note: The swimming pool heat pump unit is sold without any treatment or filtration equipment. The components presented in the diagram are spare parts to be supplied by the installer.
  • Page 8: Heat Pump Unit

    3. INSTALLATION AND CONNECTION (continued) It is advised to install the unit on a dissociated cement block or a mounting bracket designed for this use and to set up the unit on the supplied rubber bushing (fastenings and washers not supplied). The maximum installation distance between the unit and the swimming pool is 15 metres.
  • Page 9: Electrical Connection

    3. INSTALLATION AND CONNECTION (continued) 3.4 Electrical connection Electrical installation and wiring for this equipment must be in conformity with local installation standards. NF C15-100 BS7671:1992 DIN VDE 0100-702 EVHS-HD 384-7-702 ÖVE 8001-4-702 MSZ 2364-702/1994/MSZ 10-553 1/1990 UNE 20460-7-702 1993, MSA HD 384-7-702.S2 RECBT ITC-BT-31 2002 Wiring Rules + IS HD 384-7-702...
  • Page 10: Initial Start-Up

    3. INSTALLATION AND CONNECTION (continued) The electrical power supply must have, when appropriate, a fuse protection device like a feed motor (aM) or D curve circuit breaker as well as a differential circuit breaker 30mA (see following table). Models ENP1MS ENP2MS ENP3MS ENP4MS ENP5MS ENP4TS ENP5TS 230 V~...
  • Page 11 3. INSTALLATION AND CONNECTION (continued) 7) Ensure that no ALARM code is displayed when the unit is ON (see troubleshooting guide). 8) Set the water flow using the by-pass valve (see § 3.6 and 2.1), as provided for by each model, to obtain an Entry/Exit temperature of 2°C. 9) After running for several minutes, verify that the air exiting the unit is cool (between 5 and 10°).
  • Page 12: Water Flow Setting

    3. INSTALLATION AND CONNECTION (continued) 3.6 Water flow setting With the water entry and exit valves being open, adjust the by-pass valve in order to obtain a difference of 2°C between the inflow and outflow temperature (see principle diagram § 3.1). You can verify the switch by seeing the entry/ exit temperatures directly on the control panel.
  • Page 13: User Interface

    4. USER INTERFACE 4.1 General presentation The heat pump is equipped with a digital control panel with a touch screen, electronically connected and pre-set at the factory in heating mode. Symbol Cooling Mode Symbol Heating Mode Automatic mode Clock and timer settings MO D E Selection and settings button S E T...
  • Page 14 4. USER INTERFACE (continued) OFF Mode When the heating pump is in sleep mode (OFF Mode) “OFF” is displayed on the command screen. ON Mode When the heating pump is running or regulating (ON Mode), the inlet and outlet water temperatures are displayed on the command screen.
  • Page 15: Clock Function/Settings

    4. USER INTERFACE (continued) 4.2 Clock settings Press 2 times on , the blinking time display then set the time with the arrows then press one more time to set the minutes with the arrows . Press to validate. Note: The settings will be automatically saved if no button is pressed after 5 seconds, if not press to validate.
  • Page 16: Cooling

    4. USER INTERFACE (continued) Turn off the Timer (Timer ON and OFF) / Off and On 1) Press 2 seconds, Timer “ON”. 2) Press to delete the programme. 3) Press 2 seconds timer “ON” blinks then press 2 seconds, Timer “OFF” blinks.
  • Page 17: Setting And Visualisation For The Set Point

    4. USER INTERFACE (continued) 4.5 Settings and visualisation from the set point (desired water temperature) In Mode “OFF” and Mode “ON” Press the buttons to define the desired set point. The settings are made with a precision of 0.5 °C. It is recommended to never surpass 30°C to avoid alteration of the liners.
  • Page 18: Maintenance And Winterising

    5. MAINTENANCE AND WINTERISING 5.1 Maintenance These maintenance operations must be carried out once per year in order to guarantee the longevity and the good working condition of the heat pump. • Clean the coil with the help of a soft brush or jet of air or water (Warning, never use a high pressure cleaner).
  • Page 19: Appendix

    6. APPENDIX 6.1 Electrical diagrams ENP1MS COMP RED BLU P1 P2 AI06 OUT1 OUT2 AI05 OUT4 Power supply PC1000 AI04 230V~ / 50Hz OUT5 AI03 OUT2 AC-N AI02 AI01 Controller REMARKS: 9. LP: LOW PRESSURE SWITCH 1. AT: AIR TEMPERATURE SENSOR 10.
  • Page 20 6. APPENDIX (continued) ENP2MS COMP RED BLU P1 P2 AI06 OUT3 OUT1 OUT2 AI05 OUT4 Power supply PC1000 AI04 OUT5 230V~ / 50Hz OUT2 AI03 AC-N AI02 AI01 Controller REMARKS: 9. LP: LOW PRESSURE SWITCH 1. AT: AIR TEMPERATURE SENSOR 10.
  • Page 21 6. APPENDIX (continued) ENP3MS COMP RED BLU AI06 OUT3 P1 P2 OUT1 OUT2 AI05 OUT4 PC1000 AI04 Power supply OUT5 230V~ / 50Hz AI03 AC-N OUT2 AI02 AI01 Controller REMARKS: 9. LP: LOW PRESSURE SWITCH 1. AT: AIR TEMPERATURE SENSOR 10.
  • Page 22 6. APPENDIX (continued) ENP4MS COMP RED BLU P1 P2 AI06 OUT3 OUT1 OUT2 AI05 OUT4 Power supply PC1000 AI04 230V~ / 50Hz OUT5 AI03 OUT2 AC-N AI02 AI01 Controller REMARKS: 10. KS: RELAY COIL FOR COMPRESSOR START-UP 1. AT: AIR TEMPERATURE SENSOR 11.
  • Page 23 6. APPENDIX (continued) ENP5MS COMP RED BLU AI06 P1 P2 OUT3 OUT1 OUT2 AI05 OUT4 Power supply PC1000 AI04 OUT5 230V~ / 50Hz AI03 OUT2 AC-N AI02 AI01 Controller REMARKS: 10. KS: RELAY COIL FOR COMPRESSOR START-UP 1. AT: AIR TEMPERATURE SENSOR 11.
  • Page 24 6. APPENDIX (continued) ENP4TS/5TS R S T N Power supply 380V~ / 50Hz L1(A) L2(B) L3(C) COMP1 P1 P2 AI06 OUT3 OUT1 OUT2 AI05 OUT4 OUT2 PC1000 AI04 OUT5 AI03 AC-N AI02 AI01 Controller REMARKS: 9. LP: LOW PRESSURE SWITCH 1.
  • Page 26: Heating Priority Wiring

    6. APPENDIX (continued) 6.2 Heating priority wiring 230 V ˜ 50 Hz Ph 1L1 3L2 5L3 13N0 2T1 4T2 14N0 Power supply 230V~ / 50Hz Dry contact 7 A max Monophasic pump Terminals 1 - 2 deliver a potential-free dry contact, 230 V a/50 Hz, no polarity.
  • Page 27 6. APPENDIX (continued) 6.3 Heating priority wiring for three phases pump 380 V ˜ 50 Hz 1L1 3L2 5L3 13N0 2T1 4T2 14N0 = = = = Power supply 380V~ / 50Hz Dry contact 7 A max Three phases pump Terminals 1 - 2 deliver a potential-free dry contact, 230 V a/50 Hz, no polarity.
  • Page 28: Exploded View And Spare Parts

    6. APPENDIX (continued) 6.3 Exploded view and spare parts ENP1MS...
  • Page 29 6. APPENDIX (continued) ENP1MS Mark Ref. Description Mark Ref. Description Compressor HWX20000220188 Fan protection grille 19 HWX20003501 capacitor (3µF) Coil temperature HWX320822002 Front panel 20 HWX20003242 sensor HWX35002701 Fan blade 21 HWX200036005 Flow switch HWX34043301 Fan motor 22 HWX321221078 Electrical box cover HWX320821069 Protection panel 23 HWX20013605...
  • Page 30 6. APPENDIX (continued) ENP2MS...
  • Page 31 6. APPENDIX (continued) ENP2MS Mark Ref. Description Mark Ref. Description Compressor HWX20000220188 Fan protection grille HWX20003501 capacitor (3µF) Coil temperature HWX320822002 Front panel HWX20003242 sensor HWX35002701 Fan blade HWX200036005 Flow switch HWX34043301 Fan motor HWX321221078 Electrical box cover HWX320821069 Protection panel HWX20013605 High pressure switch HWX321221108...
  • Page 32 6. APPENDIX (continued) ENP3MS...
  • Page 33 6. APPENDIX (continued) ENP3MS Mark Ref. Description Mark Ref. Description HWX20000220169 Fan protection grille HWX20003603 Low pressure switch Air temperature HWX20002705 Fan blade HWX20003242 sensor HWX20013328 Fan motor HWX351212001 Fin coil HWX320922015 Front panel HWX320921021 Electrical box cover HWX320921025 Support panel HWX320822008 Protection cover HWX320921092...
  • Page 34 6. APPENDIX (continued) ENP4MS...
  • Page 35 6. APPENDIX (continued) ENP4MS Mark Ref. Description Mark Ref. Description HWX95005310247 LCD controller HWX200036005 Flow switch HWX32009210188 Fan motor bracket HWX20013605 High pressure switch HWX20000220169 Fan protection grille HWX20003603 Low pressure switch HWX20000270004 Fan blade HWX20011491 4 ways valve HWX320922015 Front panel HWX32009120019 Fin coil HWX20000330134 Fan motor...
  • Page 36: Troubleshooting Guide

    6. APPENDIX (continued) ENP5MS...
  • Page 37 6. APPENDIX (continued) ENP5MS Mark Ref. Description Mark Ref. Description HWX95005310247 LCD controller HWX200036005 Flow switch HWX320921092 Fan motor bracket HWX20013605 High pressure switch HWX20000220169 Fan protection grille HWX20003603 Low pressure switch HWX20002705 Fan blade HWX20011491 4 ways valve HWX320922015 Front panel HWX351212001 Fin coil HWX20013328...
  • Page 38 6. APPENDIX (continued) ENP4TS...
  • Page 39 6. APPENDIX (continued) ENP4TS Mark Ref. Description Mark Ref. Description HWX200022068 Protection cover HWX9505311457 PCB Board HWX95005310247 LCD Controller HWX200036005 Flow switch HWX20000220169 Fan protection grille HWX20003242 Water inlet Sensor Teminal block 3 HWX20003933 HWX20003242 Water outlet sensor connections HWX320922015 Front panel HWX320921021 Electrical box HWX20013328 Fan motor...
  • Page 40 6. APPENDIX (continued) ENP5TS...
  • Page 41 6. APPENDIX (continued) ENP5TS Mark Ref. Description Mark Ref. Description HWX200022068 Protection cover HWX9505311458 PCB Board HWX95005310247 LCD Controller HWX200036005 Flow switch HWX20000220169 Fan protection grille HWX20003242 Water inlet Sensor Teminal block 3 HWX20003933 HWX20003242 Water outlet sensor connections HWX320922015 Front panel HWX320921021 Electrical box HWX20013328 Fan motor...
  • Page 42 6. APPENDIX (continued) Certain operations must be carried 6.4 Troubleshooting guide out by an authorized technician. Problem Error codes Description Solution The sensor is open or presents Water inlet sensor defect. Verify or replace the sensor. a short-circuit. The sensor is open or presents Water outlet sensor defect.
  • Page 43: Warranty

    6. APPENDIX (continued) 6.5 Warranty...

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