Texas Instruments AN-1521 POEPHYTEREV-I User Manual
Texas Instruments AN-1521 POEPHYTEREV-I User Manual

Texas Instruments AN-1521 POEPHYTEREV-I User Manual

Evaluation board

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AN-1521 POEPHYTEREV-I / -E Evaluation Board
1
Introduction
The POEPHYTEREV-I/-E evaluation board is a seamless design demonstrating Texas Instruments
LM5072 PoE product (capable of up to 24W) and DP83848I (single port 10/100Mb/s) Ethernet PHYTER®
product. While both the LM5072 and the DP83848 Ethernet PHY device have many advanced and
enticing features, this specific board is designed to demonstrate a subset of those features, specifically
Power over Ethernet. Two versions of this board are available. The –I version has an RJ-45 connector that
with integrated Ethernet magnetics. The –E version has discrete RJ-45 connector and Ethernet magnetics.
The schematics of the board are available with this kit for duplication into an end application product.
For additional features of the PoE and PHY devices, individual device evaluation boards are separately
available. For detailed information about the complete functions and features of the LM5072 or DP83848
devices, refer to the relevant data sheets. For applications where IEEE 802.3af must be complied with and
the power level is below 12.95W, refer to AN-1455 LM5072 Evaluation Board (SNVA154). For detailed
information about the Ethernet PHYTER® circuit, refer to AN-1469 PHYTER® Design & Layout Guide
(SNLA079).
This evaluation kit contains:
POEPHYTEREV-I or –E Evaluation board
Printed copy of this User's Guide
Board schematic
End User Licensing Agreement (EULA)
2
Scope of Applications
The POEPHYTEREV-I/-E evaluation kit (EK) is designed for high power PD (PoE terminology - Powered
Device) applications in which the maximum power exceeds the IEEE 802.3af's 12.95W limit. The
evaluation board features TI™'s DP83848 10/100 Mb/s PHYTER® Ethernet Physical Layer Transceiver,
so any equipment that provides a standard IEEE 802.3, Clause 22 MII DTE interface; e.g.
SmartBits/Netcom box, is required as a data source for the Ethernet device. The LM5072 is a 100V, high
power PoE PD and PWM controller. The evaluation board is capable of operating with both PoE and
auxiliary (AUX) power sources. The dc-dc converter stage of the power supply is implemented in the
versatile flyback converter topology.
3
Important Note on Circuit Board Versions
There are two versions of PCBs being built, which can be identified by the PCB serial number printed
along the left edge of the top side the circuit board. One version is labelled 551012916-001 Rev A, the
other 551013040-001 Rev A. The first version cannot modify the 3.3V output to higher voltages because it
is directly connected to the PHY through inner layers. It is modified on the second version such that higher
output voltage can be produced without damaging the PHY circuit. The factory default output setting for
both versions is 3.3V. Contact TI on support to modify the latter version to other output voltage.
In the following, descriptions apply to both versions of the circuit boards unless specifically indicated.
TI is a trademark of Texas Instruments.
All other trademarks are the property of their respective owners.
SNOA476C – October 2006 – Revised April 2013
Submit Documentation Feedback
Copyright © 2006–2013, Texas Instruments Incorporated
SNOA476C – October 2006 – Revised April 2013
AN-1521 POEPHYTEREV-I / -E Evaluation Board
User's Guide
1

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Summary of Contents for Texas Instruments AN-1521 POEPHYTEREV-I

  • Page 1 AN-1521 POEPHYTEREV-I / -E Evaluation Board Introduction The POEPHYTEREV-I/-E evaluation board is a seamless design demonstrating Texas Instruments LM5072 PoE product (capable of up to 24W) and DP83848I (single port 10/100Mb/s) Ethernet PHYTER® product. While both the LM5072 and the DP83848 Ethernet PHY device have many advanced and enticing features, this specific board is designed to demonstrate a subset of those features, specifically Power over Ethernet.
  • Page 2: Features Of The Evaluation Board

    System interface will be via the MII connector, and MII header • RJ-45 for network connection • JTAG access via 2x5 header AN-1521 POEPHYTEREV-I / -E Evaluation Board SNOA476C – October 2006 – Revised April 2013 Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 3: Usage Setup And Configuration

    *Other status can be indicated by these LEDs. The alternate status is set by adding jumper J5. Refer to PHYTER Extreme Temperature Single Port 10/100 Mb/s Ethernet Physical Layer Data Sheet (SLLSEC6) for additional information. SNOA476C – October 2006 – Revised April 2013 AN-1521 POEPHYTEREV-I / -E Evaluation Board Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 4: An Important Note About The Maximum Power Capability And Cable Usage

    Schematics of the Evaluation Board Figure Figure 2, and Figure 3 shows the schematic of the evaluation board. AN-1521 POEPHYTEREV-I / -E Evaluation Board SNOA476C – October 2006 – Revised April 2013 Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 5 Figure 1. Evaluation Board Schematic Part 1. The Ethernet Circuit Figure 2. Evaluation Board Schematic Part 2: RJ45 connectors and Ethernet Magentics SNOA476C – October 2006 – Revised April 2013 AN-1521 POEPHYTEREV-I / -E Evaluation Board Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 6: Connection And Proper Test Methods

    TP3 and TP4, a pair of pins for quick AUX power input connection to a bench power supply. TP3 is the high potential pin AN-1521 POEPHYTEREV-I / -E Evaluation Board SNOA476C – October 2006 – Revised April 2013 Submit Documentation Feedback...
  • Page 7 55 mA from the 3.3V rail, most of which is consumed by the on-board LED indicators. Refer to the appropriate user manual or instruction for the use of the MII connector. SNOA476C – October 2006 – Revised April 2013 AN-1521 POEPHYTEREV-I / -E Evaluation Board Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 8: Source Power

    This prevents the PSE from applying power, so the evaluation board will only draw current from the AUX source. AN-1521 POEPHYTEREV-I / -E Evaluation Board SNOA476C – October 2006 – Revised April 2013 Submit Documentation Feedback...
  • Page 9 Generally, the flyback topology is best suited for applications of power levels lower than 50W. When the power level is higher, the forward, push-pull and bridge topologies will be appropriate candidates. SNOA476C – October 2006 – Revised April 2013 AN-1521 POEPHYTEREV-I / -E Evaluation Board Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 10: Factors Limiting The Minimum Operating Input Voltage

    4. When the UVLO is released during the PoE input power up, the drain of the internal hot swap MOSFET is pulled down to VEE (IC pin 7) gradually as the input current charges up the input capacitors. AN-1521 POEPHYTEREV-I / -E Evaluation Board SNOA476C – October 2006 – Revised April 2013 Submit Documentation Feedback...
  • Page 11: Auxiliary Input Power-Up Sequence

    Figure 6 shows key waveforms during a normal AUX power up sequence. SNOA476C – October 2006 – Revised April 2013 AN-1521 POEPHYTEREV-I / -E Evaluation Board Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 12: Output Dead Short Fault Response And Over Current Protection

    The duty cycle is thus greatly reduced, which in turn limits the AUX input dc current to about 0.39A, and the PoE input dc current to about 0.16A, respectively. AN-1521 POEPHYTEREV-I / -E Evaluation Board SNOA476C – October 2006 – Revised April 2013 Submit Documentation Feedback Copyright ©...
  • Page 13 SS pin, and the circuit enters the automatic retry mode as long as the over-current condition is present. SNOA476C – October 2006 – Revised April 2013 AN-1521 POEPHYTEREV-I / -E Evaluation Board Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 14: Step Response

    Trace 1: Load current step changes between 1A and 7A. 2A/div. Trace 2: The 3.3V output voltage response (AC coupled). 0.5V/div. Figure 10. Output Voltage Step Load Response AN-1521 POEPHYTEREV-I / -E Evaluation Board SNOA476C – October 2006 – Revised April 2013 Submit Documentation Feedback...
  • Page 15: Ripple Current And Voltage

    The FFT of the output ripple voltage indicates that the ripple harmonics are below 15 mV pk-pk. SNOA476C – October 2006 – Revised April 2013 AN-1521 POEPHYTEREV-I / -E Evaluation Board Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 16: Bill Of Materials

    CAPACITOR, CER, CC0805, TDK 0.47 µF, 25V CE12 Note: NU stands for Not Used, namely not populated. AN-1521 POEPHYTEREV-I / -E Evaluation Board SNOA476C – October 2006 – Revised April 2013 Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 17 8.20 Ohm RE1B CRCW12068R20J RESISTOR 8.20 Ohm RE1C CRCW12068R20J RESISTOR 8.20 Ohm RE1D CRCW12068R20J RESISTOR 8.20 Ohm SNOA476C – October 2006 – Revised April 2013 AN-1521 POEPHYTEREV-I / -E Evaluation Board Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 18 33 pF, 50V CAPACITOR, CER, C0805, KEMET 33 pF, 50V Note: NU stands for Not Used, namely not populated. AN-1521 POEPHYTEREV-I / -E Evaluation Board SNOA476C – October 2006 – Revised April 2013 Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 19 TEST POINT, KEYSTONE CRCW060333R0J RESISTOR 33 Ohm CRCW060333R0J RESISTOR 33 Ohm CRCW060333R0J RESISTOR 33 Ohm CRCW060333R0J RESISTOR 33 Ohm SNOA476C – October 2006 – Revised April 2013 AN-1521 POEPHYTEREV-I / -E Evaluation Board Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 20 0 Ohm CRCW12060R0J RESISTOR 0 Ohm CRCW12060R0J RESISTOR 0 Ohm CRCW12060R0J RESISTOR 0 Ohm DP83848-IVV PHY TRANSCEIVER, NATIONAL AN-1521 POEPHYTEREV-I / -E Evaluation Board SNOA476C – October 2006 – Revised April 2013 Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 21 UE13 0838-1X1T-W6 CONNECTOR, INTEGRATED WITH ETHERNET TRANSFORMER, BEL STEWARD, -I BOARD ONLY FOXSLF/250F-20 CRYSTAL, HC49-US, 25 MHz SNOA476C – October 2006 – Revised April 2013 AN-1521 POEPHYTEREV-I / -E Evaluation Board Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated...
  • Page 22: Important Notice

    IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue.

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