Stanley CT15 User Manual

Hydraulic crimping tool

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CT15
HYDRAULIC
CRIMPING TOOL
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
58547 10/2014 Ver. 6

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Summary of Contents for Stanley CT15

  • Page 1 CT15 HYDRAULIC CRIMPING TOOL USER MANUAL Safety, Operation and Maintenance © 2014 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 58547 10/2014 Ver. 6...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative.
  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► CT15 User Manual...
  • Page 5: Safety Precautions

    Do not inspect the space provided in this manual. or clean the tool while the hydraulic power source is The model CT15 Hydraulic Crimping Tool will provide connected. Accidental engagement of the tool can safe and dependable service if operated in accordance cause serious injury.
  • Page 6: Tool Stickers & Tags

    TOOL STICKERS & TAGS DO NOT OPERATE WITHOUT DIES. 07961 Warning Decal 58498 CT15 1650 PSI Combined Sticker NOTE: D A N G E R D A N G E R THE INFORMATION LISTED ON THE STICKERS SHOWN, MUST BE LEGIBLE AT ALL FAILURE TO USE HYDRAULIC HOSE LABELED AND CER- DO NOT LIFT OR CARRY TOOL BY THE HOSES.
  • Page 7: Hose Types

    HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
  • Page 8: Hose Recommendations

    HOSE RECOMMENDATIONS 8 ► CT15 User Manual...
  • Page 9: Htma Requirements

    2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements CT15 User Manual ◄ 9...
  • Page 10: Operation

    “die holder” will be used in the following instruc- SETUP tions. The CT15 Hydraulic Crimping Tool can be configured To install dies, follow the instructions below. for either open-center or closed-center operation. The 1. If the hydraulic hoses are connected:...
  • Page 11 2. Remove any oxide or foreign matter from the ex- posed conductor. A bright, shiny surface is required for a good connection. Do not wire-brush tin-plated copper conductors or tinned connectors. CT15 User Manual ◄ 11...
  • Page 12 Refer to the fitting manufacturer’s re- quirements. 8. Remove the tool by lifting it free of the connector. SHUTDOWN 1. Move the hydraulic system control valve to the OFF position. 12 ► CT15 User Manual...
  • Page 13: Tool Protection & Care

    This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a mini- mum working pressure rating of 2500 psi/172 bar. •...
  • Page 14: Troubleshooting

    Connect output (return) line to OUT port. Excessive back-pressure. If back-pressure is greater than 250 psi/17 bar, clear the return line obstruction or restriction. Trigger guard bent and binding on Repair or replace trigger assembly. spool in bore. 14 ► CT15 User Manual...
  • Page 15: Specifications

    1500 1000 1027 Die Holder: T&B TBM15 1000 1000 CT15036GN (Burndy Y46) Crimping Force: 15 tons (13.6 tonne) Crimping Capacity: Burndy Y46 P-dies 1500 1250 Burndy U-dies (requires P-UADP Adaptor) 556.5 MCM: Thousand Circular Mils CT15 User Manual ◄ 15...
  • Page 16: Ct15036Gn Parts Illustration

    CT15036GN PART ILLUSTRATION 16 ► CT15 User Manual...
  • Page 17: Ct15036Gn Parts List

    51182 1 Trigger Guard 51183 1 Trigger 52534 2 Setscrew No Item 58439 1 Adapter 58440 1 Retaining Ring 58441 1 Sleeve 58442 1 Oil Tube 58443 1 Piston 58444 1 Cylinder 62286 1 Cylinder Head CT15 User Manual ◄ 17...
  • Page 18 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA 503-659-5660 / Fax 503-652-1780 www.stanleyhydraulics.com...

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