Table Of Contents - Raypak 131 Service Instructions Manual

Contents
Introduction .......................................................................................................................... 3
Safety Warning .................................................................................................................... 3
Pool Heater Model Identification .......................................................................................... 3
Specifications ....................................................................................................................... 4
Preventative Maintenance ................................................................................................... 5
Water Treatment (Pool Balance) ......................................................................................... 5
Product Changes ................................................................................................................. 6
Plumbing & Installation Diagram .......................................................................................... 7
Lighting Instructions ............................................................................................................. 8
Wiring Diagrams .................................................................................................................. 9
131 Wiring Diagram - Grey Control Board ........................................................................ 9
131 Wiring Diagram - Black Control Board (prior to 14/4/09) ......................................... 10
131 Wiring Diagram - Black Control Board (14/4/09 onwards) ....................................... 11
Sequence of Operation ...................................................................................................... 12
Components and Their Function ........................................................................................ 16
Fault Indication .................................................................................................................. 18
Fault Finding ...................................................................................................................... 19
General Fault Finding Chart ............................................................................................ 20
Fault Finding Chart 1 ....................................................................................................... 21
Fault Finding Chart 1.1 .................................................................................................... 22
Fault Finding Chart 1.2 .................................................................................................... 22
Fault Finding Chart 1.3 .................................................................................................... 23
Fault Finding Chart 1.4 .................................................................................................... 24
Fault Finding Chart 1.5 .................................................................................................... 25
Fault Finding Chart 1.6 & 1.7 .......................................................................................... 26
Fault Finding Chart 1.8 .................................................................................................... 27
Fault Finding Chart 2 ....................................................................................................... 28
Fault Finding Chart 3 ....................................................................................................... 29
Fault Finding Chart 4 ....................................................................................................... 30
Fault Finding Chart 5 ....................................................................................................... 31
Fault Finding Chart 6 ....................................................................................................... 32
Fault Finding Chart 7 ....................................................................................................... 32
Fault Finding Chart 8 ....................................................................................................... 33
Fault Finding Chart 9 ....................................................................................................... 34
Test Procedures .............................................................................................................. 34
Component Adjustment Procedures .................................................................................. 41
Component Replacement Procedures ............................................................................... 43
Exploded View ................................................................................................................... 57
Replacement Parts List ................................................................................................... 58
Gas Type Conversion Procedure ....................................................................................... 59
Raypak Pool and Spa Heater Warranty (Australia Only) ................................................... 60
Document Revision History ................................................................................................ 61
TM018 Raypak 131 Type A Pool & Spa Heaters REV: A
D.O.I: 8/04/2009
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