Raypak 538 To 4224 Installation And Operating Instructions Manual

Raypak 538 To 4224 Installation And Operating Instructions Manual

Commercial swimming pool heaters

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Raypak Commercial
Swimming Pool Heaters
Part 1: Safety warning
Part 2: Models 538 to 4224
Part 3: Warranty

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Summary of Contents for Raypak 538 To 4224

  • Page 1 Raypak Commercial Swimming Pool Heaters Part 1: Safety warning Part 2: Models 538 to 4224 Part 3: Warranty...
  • Page 2 CONTENTS Part 1: For Your Safety Part 2: Models 538 to 4224 Section 1. Installation Instructions Section 2. Owners Operating Instructions Part 3: Warranty Date of Installation: Model No. Serial No. Installed by: Purchased from: This Installation and Operating Instructions Manual is...
  • Page 3: Part 1 - For Your Safety

    Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information consult your Raypak distributor, qualified installer, or service agency. WHAT TO DO IF YOU SMELL GAS? DO NOT try to light any gas appliance DO NOT touch any electrical switch.
  • Page 4 PART 1 - FOR YOUR SAFETY CAUTION! Ceramic Firetile Refractory is used in Raypak Heaters Possible risks of irreversible effects Harmful by inhalation May be irritating to the skin, eyes and respiratory system. WHEN HANDLING • Minimise airborne dust. • Wear an approved mask or respirator.
  • Page 5 Raypak Commercial Swimming Pool Heaters Part 2: Models 538 to 4224...
  • Page 6: Part 2 - Section I - Installation Instructions

    Raypak Customer Service be consulted. Raypak heaters utilise a finned copper tube heat exchanger resulting in a low water content and reduced "stand by" heat losses. Therefore a circulator pump of sufficient capacity to match the heater model must be installed in the system.
  • Page 7: High Wind Conditions

    Models 538 to 1852, where the installation may cause "Down draft", Raypak can supply a Wind Deflection Plate (at extra cost), to eliminate constant ignition failures or flame...
  • Page 8 IMPORTANT: When installing a new heater to an old system, it is a Raypak requirement that the system and its equipment be inspected and if necessary,...
  • Page 9: Recommended Commissioning Procedure

    9. Check that the ventilation to the plant room complies with Raypak requirements, AG601 and local authority regulations. If mechanical ventilation is provided, check its operation and any interlocks.
  • Page 10: Section Ii - Operating Instructions

    SERVICE ASSISTANCE Service must only be undertaken by properly authorised personnel. It is a requirement of all Raypak and all gas authorities that the heater be serviced at least once per year, where it is used in a specific application, e.g. heating, it would be practical...
  • Page 11: Location Of Controls

    FLOW SWITCH (ON SOME MODELS ONLY) MODELS 538 TO 2004, 2404, 2804, 3304, 3804 1. Flame Fail Reset (Illuminates on FAIL) 2. Alarm Fail & Mute Button (if fitted) 3. Alarm Siren (if fitted) 4. Temperature Control (Digital Thermostat) 1. FLAME FAILURE RESET: This is a combination rest button and indicator lamp.
  • Page 12 1 to 25 Deg. C. LAE ELECTRONIC THERMOSTAT DEFAULT SETTINGS. Raypak may have programmed this thermostat to avoid any "nuisance" failures as:- vSP-(Min Set Point) 0ºC - the heater won’t operate if the water temperature is below this setting.
  • Page 13 Raypak and we have agreed that the warranty is applicable. 3. If there is an objection to this policy, we...
  • Page 14 PART2 - SECTION II - OPERATING INSTRUCTIONS RECOMMENDED SERVICE PROCEDURES It is a Raypak requirement that all Raypak supplied equipment is serviced at least annually. In some installations, due to the appliance location and/or workload it may be necessary to perform a service every six months.
  • Page 15 CORROSIVE WATER VOIDS For your health and the protection of your pool equipment, it is essential that your water is chemically balanced. For years of trouble-free use of your Raypak heater, the following levels may be used as a guide: Recommended...
  • Page 16: Part 4 - Warranty

    Raypak Pool Heater literature. WARRANTY EXCLUSIONS 1. REPAIR AND REPLACEMENT WORK WILL BE CARRIED OUT AS SET OUT IN THE RAYPAK POOL HEATER WARRANTY ABOVE, BUT THE FOLLOWING EXCLUSIONS MAY CAUSE THE POOL HEATER WARRANTY TO BECOME VOID, AND MAY INCUR A SERVICE CHARGE AND/OR COST OF PARTS.
  • Page 17 NOTES...
  • Page 18 RHEEM SERVICE 131 031 WWW.RHEEM.COM.AU Manufactured by Raypak Australia 7 Geddes St. Mulgrave Vic 3170 Ph. (03) 9535 3333 Quality Endorsed Fax (03) 9560 4974 Company JAN 2003 P/NO 96209131...

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