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RAYPAK REPLACEMENT INSTRUCTIONS
P.C. BOARD, TEMPERATURE CONTROL & SENSOR (KIT #010253F) FOR ALL
DIGITAL GAS POOL HEATERS (SEE "SCOPE" FOR APPLICABLE MODELS)
IMPORTANT NOTICE
These instructions are intended primarily for use by qualified personnel specifically trained and experienced in the installation of this
type of heating equipment and related system components. Installation and service personnel may be required to be licensed in
some states. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions.
DANGER - SHOCK HAZARD
Make sure electrical power to the heater is disconnected to avoid potential serious injury or damage to components.
DANGER - PROPANE HAZARD
Make sure to determine if unit is propane and see special instructions on page 6.
SCOPE:
This version of the temperature control board has the capability of an integrated ignition module plus 3-wire temperature sensor.
The kit includes a gasket and a plastic shield that is mounted to the back side of the control panel to eliminate moisture
accumulation on the LCD display. It is a direct replacement for the following models: 185A, 185B, 206A, 207A, 265A, 265B, 266A,
267A, 335A, 335B, 336A, 337A, 405A, 405B, 406A, 407A.
(1) P.C. control board
(1) Temperature sensor
(1) Remote wire harness
(6) Screws #8 X 1/2"
MODELS
185A, 265A, 335A, 405A
PRODUCED NOV. 1998
THROUGH OCT. 2003
SERIAL # 9811 TO # 0310
This kit includes
(1) PC board plastic shield
(6) Plastic #8 washer
(1) Hi tension wire extension
(2) Screws #10 X 1/2"
185B, 265B, 335B, 405B
PRODUCED NOV. 2003
THROUGH OCT. 2004
SERIAL # 0310 TO # 0410
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
Page 1
(2) Brackets
(1) LCD Gasket
(4) Screws #6 X 3/8"
(1) Instructions
MODELS
P/N 241169 Rev.-3
MODELS
206A, 207A, 266A, 267A,
336A, 337A, 406A, 407A
PRODUCED OCT. 2004-
THROUGH CURRENT
SERIAL # 0410 - CURRENT
www.raypak.com
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Related Manuals for Raypak 185A
Summary of Contents for Raypak 185A
- Page 1 The kit includes a gasket and a plastic shield that is mounted to the back side of the control panel to eliminate moisture accumulation on the LCD display. It is a direct replacement for the following models: 185A, 185B, 206A, 207A, 265A, 265B, 266A, 267A, 335A, 335B, 336A, 337A, 405A, 405B, 406A, 407A.
- Page 2 ACCESSING THE BOARD - MODELS 185A/B, 265A/B, 335A/B, 405A/B: 1. Turn off the power to the heater. 2. Turn off the gas to the heater. 3. Remove front door. 4. Remove the four screws on the side of the heater holding the control panel.
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Page 3: Remove Mounting Screws
P/N 241169 Rev.-3 Page 3 REMOVING THE CIRCUIT BOARD - MODELS 185A/B, 265A/B, 335A/B, 405A/B: Make sure the power and gas are off. 1. Unplug all connectors from old circuit board. Fig. 7. 2. Unplug keypad ribbon from old circuit board. - Page 4 4. Remove old circuit board. UNPLUG ALL CONNECTORS REMOVE KEYBOARD RIBBON Fig. 9 REMOVE MOUNTING SCREWS Fig. 10 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975...
- Page 5 DISCONNECTING IGNITION CONTROL - MODELS 185A, 265A, 335A, AND 405A ONLY Make sure the power and gas are off. 1. Unplug all wires and connectors from ignition control. (See Fig. 11.) Note: The ignition control is now part of the new control circuit board.
- Page 6 2. Break off tab with pliers as shown in Fig. 13 & Fig. 14. PROPANE Fig. 13 Fig. 12 BROKEN TAB Fig. 14 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975...
- Page 7 1. DO NOT break tab See Fig. 15 and Fig.16. 2. No additional wiring or connections are necessary. Fig. 15 break tab. Fig. 16 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975...
- Page 8 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975 P/N 241169 Rev.-3 WIRE AIR SWITCH TO P-10 HERE Fig. 18 P–10 TERMINAL www.raypak.com Fig. 20...
- Page 9 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975 P/N 241169 Rev.-3 GASKET STICKY SIDE TO PLASTIC BEZEL LAY BOARD DOWN NOTE: DO NOT RE-INSTALL SCREW HERE www.raypak.com Fig. 22...
- Page 10 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975 P/N 241169 Rev.-3 GASKET PLASTIC BEZEL LAY BEZEL DOWN NOTE: DO NOT RE-INSTALL SCREW HERE Fig. 26 www.raypak.com Fig. 25...
- Page 11 Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975 Page 11 LOOSEN DRAIN PRESSURE UNSCREW COMPRESSION LOOSEN COMPRESSION FITTING Fig. 30 P/N 241169 Rev.-3 PLUG TO RELIEVE Fig. 27 REMOVE THESE 5 MOUNTING SCREWS Fig. 28 Fig. 31 www.raypak.com Fig. 29...
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Page 12: Side View
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975 P/N 241169 Rev.-3 SHIELD BRACKETS CLEAR PLASTIC STRIP WITH THIN CONNECTOR Fig. 32 Fig. 33 SIDE VIEW Fig. 34 www.raypak.com... - Page 13 TO EXISTING PILOT WIRE 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975 P/N 241169 Rev.-3 CONNECT THIS END TO NEW PC BOARD SPARK LUG www.raypak.com...
- Page 14 Page 14 P/N 241169 Rev.-3 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975...
- Page 15 Page 15 P/N 241169 Rev.-3 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975...
- Page 16 Page 16 P/N 241169 Rev.-3 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975...
- Page 17 Page 17 P/N 241169 Rev.-3 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975...
- Page 18 Page 18 P/N 241169 Rev.-3 2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975...
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